CN102218816B - Automatic winding shaping mill of multilayer composite rubber tube - Google Patents
Automatic winding shaping mill of multilayer composite rubber tube Download PDFInfo
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- CN102218816B CN102218816B CN 201110111428 CN201110111428A CN102218816B CN 102218816 B CN102218816 B CN 102218816B CN 201110111428 CN201110111428 CN 201110111428 CN 201110111428 A CN201110111428 A CN 201110111428A CN 102218816 B CN102218816 B CN 102218816B
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- steel wire
- spindle plate
- twines
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Abstract
The invention discloses an automatic winding shaping mill of a multilayer composite rubber tube. The automatic winding shaping mill is composed of a steel wire wound double-sided spindle disk (1), a rubber/ cord fabric wrapper (2), a roller bracket (3), a base (4), a driving device (5), a traction device (6) and a computer console (7); under the control of the computer console, the traction device tracts core barrels connected in series; under the support of the roller bracket, the core barrels pass through the central through hole of the serial steel wire wound double-sided spindle disk to horizontally and forwards move; the driving device drives the steel wire wound double-sided spindle disk loading rubber/ cord fabric wrapper or a spool to carry out planetary rotation around the spool;borne rubber belts, cord belts or steels are continuously and successively coiled on the spool to be shaped by layers; and continuous and automatic winding and shaping is carried out to cause the production of the steel wire wound multilayer composite rubber hoses to lower working intensity, improve production efficiency and keep the consistency of the product quality.
Description
Technical field
The present invention relates to a kind of sebific duct former, specifically refer to twine for the production of steel wire the automatic Wrapping formed machine of a kind of MULTILAYER COMPOSITE sebific duct of MULTILAYER COMPOSITE rubber hose.
Background technology
Prior art is produced steel wire winding MULTILAYER COMPOSITE rubber hose, be by manually interior glue, steel wire, middle glue, cord, outer glue being wrapped in from inside to outside layer by layer moulding on the long circular steel core pipe, insert the sulfuration kettle cure together together with the core pipe again, sulfuration finishes and extracts core pipe acquisition finished hose out.The working strength that manually twine glue, twine steel wire, twines cord is big, efficient is low, winding tension is difficult to control, the uniformity of the density elasticity of twining is poor, the qualification that depends on the operative employee, influence the uniformity of finished hose quality, therefore, prior art exists that working strength is big, efficient is low, the problems and shortcomings that consistency of product is difficult to guarantee.
Summary of the invention
Problems and shortcomings at above-mentioned prior art existence, the present invention adopts and twines two-sided spindle plate by steel wire, rubber/cord wrapping head, roller bracket, base, drive unit, draw-gear, the device that console computer constitutes, under the control of console computer, the draw-gear traction is by a core pipe of contacting and connecting successively, the central through hole that the steel wire that passes the straight line arranged in series under the support of roller bracket twines two-sided spindle plate moves forward as level, driven by drive unit, steel wire twines two-sided spindle plate and carries rubber/cord wrapping head or I-beam wheel and do planetary rotation around the core pipe, steel wire twines two-sided spindle plate and carries rubber/cord wrapping head or I-beam wheel by the position of ranking, by different level with the rubber strip that carry separately, cord band or steel wire continuously are wrapped in the technical scheme of moulding on the core pipe successively, provide a kind of MULTILAYER COMPOSITE sebific duct automatic Wrapping formed machine, be intended to by Wrapping formed automatically continuously, supporting with the auxiliary equipment of cut sebific duct, with the sebific duct intercepting of moulding and together with one mode through sulfuration acquisition finished hose of the contained core pipe of this section, make steel wire twine the production of MULTILAYER COMPOSITE rubber hose, reach the reduction working strength, enhance productivity, keep the conforming purpose of product quality.
The object of the present invention is achieved like this: the automatic Wrapping formed machine of a kind of MULTILAYER COMPOSITE sebific duct, comprise that steel wire twines two-sided spindle plate, rubber/cord wrapping head, roller bracket, base, drive unit, draw-gear, console computer, wherein: it is axis horizontal that described steel wire twines two-sided spindle plate, uprightly be arranged on the support, by being arranged on that travelling gear in the support drives that circumference rotates, the center is provided with the circular central through hole and two faces all are provided with the circular steel disk of sub-line ring; Two faces that steel wire twines two-sided spindle plate all are laid with the rotating shaft of some shoveller's character wheels, the axis of rotating shaft is parallel with the axis that steel wire twines two-sided spindle plate, described I-beam wheel is the spindle that is loaded with steel wire, when steel wire twined two-sided spindle plate and rotates, the contained steel wire of I-beam wheel passed described sub-line ring and does twining movement around described central through hole;
Described rubber/cord wrapping head 2 is arranged on described steel wire and twines on the two-sided spindle plate, is loaded with the steel cylinder of adjustable included angle that the rubber roll coil of strip or the cord roll coil of strip and axis and steel wire twine the axis of two-sided spindle plate for additional;
Described roller bracket is the top support that the support core pipe moves horizontally when being provided with roller and using;
Described base twines the rectangle skeleton frame of the channel-section steel formation of two-sided spindle plate, roller bracket, drive unit, draw-gear for the described steel wire of carrying;
Described drive unit is to be made up of motor, decelerator, power transmission shaft, drives described steel wire and twines the actuating unit that two-sided spindle plate rotates;
Described draw-gear is self-powered driving, by crawler belt clamping device clamping core pipe, the device that affects the core pipe to move horizontally;
Described console computer twines the electrical control gear of two-sided spindle plate, drive unit, the draw-gear coordinated movement of various economic factors for the described steel wire of control, and console computer is provided with computation interface and computer display screen;
The direction of motion of core pipe is that the place ahead is described during with work, and some steel wires twine the dead in line of the central through hole of two-sided spindle plate, the identical spacing of being separated by, and word string townhouse row are fixed on the base; Rubber/cord wrapping head is additional to be arranged on the back that steel wire twines two-sided spindle plate, and roller bracket is fixed on the base and is positioned at the rear that every steel wire twines two-sided spindle plate; Drive unit is arranged on the rear that the first steel wire twines two-sided spindle plate, the motor of drive unit links to each other with power transmission shaft through decelerator, power transmission shaft is positioned at the top on the long limit of a side of base, and the shaft coupling that twines the setting of two-sided spindle plate support bottom with every the steel wire that is arranged in rows is connected; Draw-gear is arranged on the place ahead that the steel wire of end position twines two-sided spindle plate.
Operation principle
Twine the needs of MULTILAYER COMPOSITE rubber hose according to the steel wire produced, by after forward, the rubber/cord wrapping head that twines two-sided spindle plate at steel wire loads the rubber roll coil of strip or the cord roll coil of strip successively, perhaps twines shoveller's character wheel on the two-sided spindle plate at steel wire.
During work, under the control of console computer, the draw-gear traction is by a core pipe of contacting and connecting successively, the central through hole that the steel wire that passes the straight line arranged in series under the support of roller bracket twines two-sided spindle plate moves forward as level, driven by drive unit, steel wire twines two-sided spindle plate and carries rubber/cord wrapping head or I-beam wheel and do planetary rotation around the core pipe, steel wire twines two-sided spindle plate and carries rubber/cord wrapping head or I-beam wheel by the position of ranking, by different level the rubber strip that will carry separately, cord band or steel wire continuously are wrapped in moulding on the core pipe successively; Be molded over the sebific duct on the core pipe, to the auxiliary equipment of the supporting cut sebific duct in the place ahead, with the sebific duct intercepting of moulding, and send to sulfuration together together with the contained core pipe of this section by draw-gear traction, vulcanize the extraction core pipe that finishes and obtain a section finished hose, the core pipe of extraction returns does the turnover use.
Above-mentioned, the present invention adopts and twines two-sided spindle plate by steel wire, rubber/cord wrapping head, roller bracket, base, drive unit, draw-gear, the device that console computer constitutes, under the control of console computer, the draw-gear traction is by a core pipe of contacting and connecting successively, the central through hole that the steel wire that passes the straight line arranged in series under the support of roller bracket twines two-sided spindle plate moves forward as level, driven by drive unit, steel wire twines two-sided spindle plate and carries rubber/cord wrapping head or I-beam wheel and do planetary rotation around the core pipe, steel wire twines two-sided spindle plate and carries rubber/cord wrapping head or I-beam wheel by the position of ranking, by different level with the rubber strip that carry separately, cord band or steel wire continuously are wrapped in the technical scheme of moulding on the core pipe successively, having overcome prior art exists working strength big, efficient is low, the problems and shortcomings that consistency of product is difficult to guarantee, the automatic Wrapping formed machine of a kind of MULTILAYER COMPOSITE sebific duct that provides, by Wrapping formed automatically continuously, supporting with the auxiliary equipment of cut sebific duct, with the sebific duct intercepting of moulding and together with one mode through sulfuration acquisition finished hose of the contained core pipe of this section, make the production that steel wire twines the MULTILAYER COMPOSITE rubber hose reach the reduction working strength, enhance productivity, keep the conforming purpose of product quality.
Description of drawings
Fig. 1 is the schematic diagram of the automatic Wrapping formed machine of MULTILAYER COMPOSITE sebific duct of the present invention.
Be described in further detail below in conjunction with the present invention of the embodiment in the accompanying drawing, but should not be construed as any limitation of the invention.
Among the figure: steel wire twines two-sided spindle plate 1, rubber/cord wrapping head 2, roller bracket 3, base 4, drive unit 5, motor 51, decelerator 52, power transmission shaft 53, draw-gear 6, console computer 7, computer display screen 71, protective cover 01.
The specific embodiment
Consult Fig. 1, the automatic Wrapping formed machine of a kind of MULTILAYER COMPOSITE sebific duct of the present invention, comprise that steel wire twines two-sided spindle plate 1, rubber/cord wrapping head 2, roller bracket 3, base 4, drive unit 5, draw-gear 6, console computer 7, wherein: described steel wire twine two-sided spindle plate 1 for axis horizontal, uprightly be arranged on the support, by being arranged on that travelling gear in the support drives that circumference rotates, the center is provided with the circular central through hole and two faces all are provided with the circular steel disk of sub-line ring; Two faces that steel wire twines two-sided spindle plate 1 all are laid with the rotating shaft of some shoveller's character wheels, the axis of rotating shaft is parallel with the axis that steel wire twines two-sided spindle plate 1, described I-beam wheel is the spindle that is loaded with steel wire, when steel wire twined two-sided spindle plate 1 and rotates, the contained steel wire of I-beam wheel passed described sub-line ring and does twining movement around described central through hole;
Described rubber/cord wrapping head 2 is arranged on described steel wire and twines on the two-sided spindle plate 1, is loaded with the steel cylinder of adjustable included angle that the rubber roll coil of strip or the cord roll coil of strip and axis and steel wire twine the axis of two-sided spindle plate 1 for additional;
The support that the support core pipe moved horizontally when described roller bracket 3 was used for the top is provided with roller;
Described base 4 twines the rectangle skeleton frame of the channel-section steel formation of two-sided spindle plate 1, roller bracket 3, drive unit 5, draw-gear 6 for the described steel wire of carrying;
Described drive unit 5 is to be made up of motor, decelerator, power transmission shaft, drives described steel wire and twines the actuating unit that two-sided spindle plate 1 rotates;
Described draw-gear 6 is self-powered driving, by crawler belt clamping device clamping core pipe, the device that affects the core pipe to move horizontally;
Described console computer 7 twines the electrical control gear of two-sided spindle plate 1, drive unit 5, draw-gear 6 coordinated movements of various economic factors for the described steel wire of control, and console computer 7 is provided with computation interface and computer display screen 71;
The direction of motion of core pipe is that the place ahead is described during with work, and some steel wires twine the dead in line of the central through hole of two-sided spindle plate 1, the identical spacing of being separated by, and word string townhouse row are fixed on the base 4; Rubber/cord wrapping head 2 is additional to be arranged on the back that steel wire twines two-sided spindle plate 1, and roller bracket 3 is fixed on the base 4 and is positioned at the rear that every steel wire twines two-sided spindle plate 1; Drive unit 5 is arranged on the rear that the first steel wire twines two-sided spindle plate 1, the motor of drive unit 5 links to each other with power transmission shaft through decelerator, power transmission shaft is positioned at the top on the long limit of a side of base 4, and the shaft coupling that twines the setting of two-sided spindle plate 1 support bottom with every the steel wire that is arranged in rows is connected; Draw-gear 6 is arranged on the place ahead that the steel wire of end position twines two-sided spindle plate 1.
Operation principle
Twine the needs of MULTILAYER COMPOSITE rubber hose according to the steel wire of producing, by after forward, twine the rubber/cord wrapping head 2 loading rubber roll coil of strip or the cord roll coil of strips of two-sided spindle plate 1 successively at steel wire, perhaps twine shoveller's character wheel on the two-sided spindle plate 1 at steel wire.
During work, under the control of console computer 7, draw-gear 6 tractions are by a core pipe of contacting and connecting successively, the central through hole that the steel wire that passes the straight line arranged in series under the support of roller bracket 3 twines two-sided spindle plate 1 moves forward as level, driven by drive unit 5, steel wire twines two-sided spindle plate 1 and carries rubber/cord wrapping head 2 or I-beam wheel and do planetary rotation around the core pipe, steel wire twines two-sided spindle plate 1 and carries rubber/cord wrapping head 2 or I-beam wheel by the position of ranking, by different level the rubber strip that will carry separately, cord band or steel wire continuously are wrapped in moulding on the core pipe successively; Be molded over the sebific duct on the core pipe, to the auxiliary equipment of the supporting cut sebific duct in the place ahead, with the sebific duct intercepting of moulding, and send to sulfuration together together with the contained core pipe of this section by draw-gear 6 traction, vulcanize the extraction core pipe that finishes and obtain a section finished hose, the core pipe of extraction returns does the turnover use.
Claims (1)
1. automatic Wrapping formed machine of MULTILAYER COMPOSITE sebific duct, it is characterized in that: comprise that steel wire twines two-sided spindle plate (1), rubber/cord wrapping head (2), roller bracket (3), base (4), drive unit (5), draw-gear (6), console computer (7), described steel wire twine two-sided spindle plate (1) for axis horizontal, uprightly be arranged on the support, by being arranged on that travelling gear in the support drives that circumference rotates, the center is provided with the circular central through hole and two faces all are provided with the circular steel disk of sub-line ring; Two faces that steel wire twines two-sided spindle plate (1) all are laid with the rotating shaft of some shoveller's character wheels, the axis of rotating shaft is parallel with the axis that steel wire twines two-sided spindle plate (1), described I-beam wheel is the spindle that is loaded with steel wire, when steel wire twined two-sided spindle plate (1) rotation, the contained steel wire of I-beam wheel passed described sub-line ring and does twining movement around described central through hole;
Described rubber/cord wrapping head (2) is arranged on described steel wire and twines two-sided spindle plate (1) and go up, be loaded with the steel cylinder of adjustable included angle that the rubber roll coil of strip or the cord roll coil of strip and axis and steel wire twine the axis of two-sided spindle plate (1) for additional;
The support that the support core pipe moved horizontally when described roller bracket (3) was used for the top is provided with roller;
Described base (4) twines the rectangle skeleton frame of the channel-section steel formation of two-sided spindle plate (1), roller bracket (3), drive unit (5), draw-gear (6) for the described steel wire of carrying;
Described drive unit (5) is to be made up of motor, decelerator, power transmission shaft, drives described steel wire and twines the actuating unit that two-sided spindle plate (1) rotates;
Described draw-gear (6) is self-powered driving, by crawler belt clamping device clamping core pipe, the device that affects the core pipe to move horizontally;
Described console computer (7) twines the electrical control gear of two-sided spindle plate (1), drive unit (5), draw-gear (6) coordinated movement of various economic factors for the described steel wire of control, and console computer (7) is provided with computation interface and computer display screen (71);
The direction of motion of core pipe is that the place ahead is described during with work, and some steel wires twine the dead in line of the central through hole of two-sided spindle plate (1), the identical spacing of being separated by, and word string townhouse row are fixed on the base (4); Rubber/cord wrapping head (2) is additional to be arranged on the back that steel wire twines two-sided spindle plate (1), and roller bracket (3) is fixed on base (4) and goes up and be positioned at the rear that every steel wire twines two-sided spindle plate (1); Drive unit (5) is arranged on the rear that the first steel wire twines two-sided spindle plate (1), the motor of drive unit (5) links to each other with power transmission shaft through decelerator, power transmission shaft is positioned at the top on the long limit of a side of base (4), and the shaft coupling that twines the setting of two-sided spindle plate (1) support bottom with every the steel wire that is arranged in rows is connected; The steel wire that draw-gear (6) is arranged on end position twines the place ahead of two-sided spindle plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110111428 CN102218816B (en) | 2011-04-17 | 2011-04-17 | Automatic winding shaping mill of multilayer composite rubber tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110111428 CN102218816B (en) | 2011-04-17 | 2011-04-17 | Automatic winding shaping mill of multilayer composite rubber tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102218816A CN102218816A (en) | 2011-10-19 |
| CN102218816B true CN102218816B (en) | 2013-09-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110111428 Expired - Fee Related CN102218816B (en) | 2011-04-17 | 2011-04-17 | Automatic winding shaping mill of multilayer composite rubber tube |
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| CN (1) | CN102218816B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102848567B (en) * | 2012-10-16 | 2014-07-30 | 河北冀工胶管有限公司 | Special large-caliber low-pressure rubber pipe numerical control winding machine for engineering machine and production method thereof |
| CN105575549B (en) * | 2015-12-15 | 2017-11-17 | 张丽华 | Tubular multilayer cable preparation method |
| CN108246923B (en) * | 2018-01-22 | 2023-09-26 | 漯河恒丰机械制造科技有限公司 | Full-automatic intelligent steel wire winding equipment |
| CN108273943B (en) * | 2018-03-22 | 2024-06-21 | 浙江凯越塑胶工业有限公司 | Silver wire pipe production equipment |
| CN112061867B (en) * | 2020-08-28 | 2022-05-24 | 绍兴市柯桥区东纺纺织产业创新研究院 | Textile winding equipment |
| CN112976625A (en) * | 2021-02-03 | 2021-06-18 | 青岛威尔驰液压科技有限公司 | Multipurpose rubber tube braiding machine and method for producing rubber tube |
| CN114537957B (en) * | 2022-03-29 | 2024-03-01 | 合威智能装备(江苏)有限公司 | Automatic loading system for spindle room |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4416721A (en) * | 1982-05-26 | 1983-11-22 | I.T.S. S.R.L. | Apparatus for producing reinforced tubing |
| CN2573208Y (en) * | 2002-10-24 | 2003-09-17 | 周家龙 | Double-wall plastic spiral tube forming machine |
| EP2033766A1 (en) * | 2007-08-09 | 2009-03-11 | Murata Machinery, Ltd. | Automated filament winding system |
| CN202045867U (en) * | 2011-04-17 | 2011-11-23 | 宁波大洋实业发展有限公司 | Automatic winding forming machine for multilayer composite rubber hose |
-
2011
- 2011-04-17 CN CN 201110111428 patent/CN102218816B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4416721A (en) * | 1982-05-26 | 1983-11-22 | I.T.S. S.R.L. | Apparatus for producing reinforced tubing |
| CN2573208Y (en) * | 2002-10-24 | 2003-09-17 | 周家龙 | Double-wall plastic spiral tube forming machine |
| EP2033766A1 (en) * | 2007-08-09 | 2009-03-11 | Murata Machinery, Ltd. | Automated filament winding system |
| CN202045867U (en) * | 2011-04-17 | 2011-11-23 | 宁波大洋实业发展有限公司 | Automatic winding forming machine for multilayer composite rubber hose |
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| Publication number | Publication date |
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| CN102218816A (en) | 2011-10-19 |
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Granted publication date: 20130904 Termination date: 20170417 |