CN105575549B - Tubular multilayer cable preparation method - Google Patents

Tubular multilayer cable preparation method Download PDF

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Publication number
CN105575549B
CN105575549B CN201510931894.0A CN201510931894A CN105575549B CN 105575549 B CN105575549 B CN 105575549B CN 201510931894 A CN201510931894 A CN 201510931894A CN 105575549 B CN105575549 B CN 105575549B
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CN
China
Prior art keywords
drum
wire rod
torsion
tangent
tangent line
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Expired - Fee Related
Application number
CN201510931894.0A
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Chinese (zh)
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CN105575549A (en
Inventor
张丽华
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State Grid Corp of China SGCC
Anyang Power Supply Co of State Grid Henan Electric Power Co Ltd
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Individual
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Priority to CN201510931894.0A priority Critical patent/CN105575549B/en
Publication of CN105575549A publication Critical patent/CN105575549A/en
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Publication of CN105575549B publication Critical patent/CN105575549B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01263Tying, wrapping, binding, lacing, strapping or sheathing harnesses
    • H01B13/01281Harness wrapping apparatus
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0003Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01209Details

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)
  • Wire Processing (AREA)

Abstract

The present invention relates to a kind of tubular multilayer cable preparation method, cable producing device includes:Set on axis, twisted sector and tangent mechanism, twisted sector and tangent mechanism and turn round drum, turned round drum circumferential edge and be provided with some necks, twisted sector includes the supporting plate with circular groove and the torsion drum being arranged in circular groove, chute feeder is additionally provided with supporting plate;Tangent mechanism includes the torsion drum and tangent line disk being coaxially close to, and some tangent line holes are set on tangent line disk, and each tangent line hole site corresponds with each neck turned round on drum, comprised the following steps:1 by wire rod tangent line hole and neck, then enters wire arrangement in chute feeder;2 extrude and turn round drum by feeding rod rotates, in the neck that the end of wire rod is snapped onto to twisted sector;3 wrap up a tunic in wire rod tube outer surface;4 rotate against torsion drum and tangent line disk on tangent mechanism, cut off wire rod;5 repeat the above steps 14, make wire rod cylinder of the second layer with film, until predetermined number of layers, that is, form cable.

Description

Tubular multilayer cable preparation method
Technical field
The present invention relates to a kind of preparation method of cable, more particularly to a kind of tubular multilayer cable preparation method.
Background technology
Many single lines, wire, order wire, chemical fibre etc. are contained in cable, it is necessary to which the unified distortion of these lines is wound Into tubular structure, a tunic is then coated again, is isolated by film, continue another layer line distortion being wound into tubular structure, then A tunic is coated again.By above-mentioned making, different wire rods or identical wire rod can be uniformly wrapped over to logical one layer of formation Tubular structure, the bonding after being then heated by the bonding or film of film fixes the cable shape of same layer, so fine A kind of tubular cable of sandwich construction can be formed by making.Therefore a kind of special equipment is needed to realize above-mentioned technical method.
The content of the invention
Instant invention overcomes the deficiencies in the prior art, there is provided a kind of tubular multilayer cable preparation method simple in construction.
To reach above-mentioned purpose, the technical solution adopted by the present invention is:A kind of tubular multilayer cable preparation method, cable system Include as device:Axis and the twisted sector and tangent mechanism being separately positioned on axis, on twisted sector and tangent mechanism Setting and turn round drum, the torsion drum is co-axially located on the axis, and the torsion drum circumferential edge is provided with several necks, The twisted sector includes supporting plate and the torsion drum that is arranged in circular groove with circular groove, be additionally provided with the supporting plate to A few chute feeder, the chute feeder connect the circular groove, the supporting setting feeding rod of chute feeder;The tangent mechanism includes The torsion drum and tangent line disk of the coaxial setting that is close together, several tangent line holes, each tangent line hole position are set on the tangent line disk Put and corresponded with each neck on the torsion drum, it is characterised in that comprised the following steps:
(1)Several wire material one end is passed through into the tangent line hole that is close together and neck, then proceed to by this one end of wire rod by Arranged according to predefined procedure in the chute feeder;
(2)Drum is extruded and turned round by feeding rod to rotate, and the end of all wire rods is snapped onto to the neck of twisted sector It is interior, wire rod cylinder is thus formed between twisted sector and tangent mechanism;
(3)A tunic is wrapped up in wire rod tube outer surface, and film is adhered on wire rod cylinder by extruding or heating;
(4)The torsion drum and tangent line disk on tangent mechanism are rotated against, cuts off wire rod;
(5)Repeat step(1)-(4), wire rod cylinder of the second layer with film is made, until predetermined number of layers, that is, forms cable.
In a preferred embodiment of the present invention, in step(2)And step(3)Between can also increase following steps:Continue Two torsion drums is rotated against some circles, be in wire rod and tighten extended state.
In a preferred embodiment of the present invention, the entanglement between adjacent two layers is in opposite direction, that is, turns round drum and tangling adjacent two During layer, rotate against in opposite direction.
In a preferred embodiment of the present invention, itself is divided into by the supporting plate using straight line where chute feeder as separator bar can The first plate and the second plate of dismantling connection.
In a preferred embodiment of the present invention, the chute feeder sets one or two, the extension of the chute feeder axis The center of circle that line passes through the circular groove.
In a preferred embodiment of the present invention, the torsion drum circumferential edge is uniformly placed with some necks, the neck For arc-shaped structure.
In a preferred embodiment of the present invention, the circular arc radian is in the range of 180 ° -270 °.
In a preferred embodiment of the present invention, on the tangent mechanism, the neck and the tangent line of position correspondence Hole is arranged concentrically.
In a preferred embodiment of the present invention, the axis is turned round from the tangent mechanism to be divided between drum and tangent line disk Section, and be also segmented between two torsion drums, it can be rotated against between the axis epimere and section.
In a preferred embodiment of the present invention, every section of axis drives by a motor.
In a preferred embodiment of the present invention, the axis is provided with heater.
In a preferred embodiment of the present invention, the heater be set in one heart at least one on the axis plus Hot plate.
The present invention solves defect present in background technology, and the present invention possesses following beneficial effect:
(1)First plate and the second plate are detachable, can facilitate and wire rod is put into chute feeder, while are also convenient for turning round drum During card line, maintenance of clean-up is taken apart.
(2)Circular groove and chute feeder are interconnected, it is ensured that the wire rod arranged one by one sequentially snaps onto one by one turns round drum In neck, the mode that torsion drum seizes wire rod is more convenient fast, while putting in order also easily control of the wire rod on drum is turned round System.
(3)The wire rod that feeding rod ensures to be arranged in feed table can be pressed towards torsion drum all the time, be not in that neck is got over When crossing chute feeder notch, the situation that does not have wire rod to be caught in.Preferential feeding rod is screw rod, and the first plate and the second plate are in chute feeder Inwall on be threaded, when the first plate and the second plate link together, chute feeder just forms screwed hole, and feeding rod can be with Wire rod is sent in neck by way of rotation.
(4)Neck is circular arc, has agreed with the shape of cross section of wire rod, while the setting of arc range ensures that wire rod is easy It is caught in, but not readily disengages from.
(5)The supporting plate of circular groove periphery ensure that the notch of neck except feeding groove location other positions are blocked, wire rod It will not depart from out of neck.
(6)The rotation that two torsion drums cooperate, it can flexibly realize the kink shaping of wire rod, while same root line Penetrating in the not corresponding neck in two torsion drum positions for material relative dislocation, can be distorted to wire rod in advance, then logical Some Zhou Xuanzhuan for crossing two torsion drums realize the purpose of winding.
(7)The center of circle that the extension line of chute feeder passes through circular groove so that the pressure of feeding rod vertically can be pressed onto neck side To, by wire rod feeding neck be more prone to.
(8)The axis of subsection setup, ensure that each drum of turning round independent can drive rotation by itself corresponding motor, Other parts on axis will not be impacted.
(9)Heater, so can be more preferable by heating dish sliding transform position using the heating dish on axis Allow film to be bonded on wire rod, realize the stability of entanglement.
(10)Tangent mechanism passes through tangent line disk and the cut-out realized to every wire rod that rotates against for turning round drum, operation letter Single, the end of a thread is more neat, and the waste of wire rod the end of a thread part is less.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the three-dimensional structure diagram of the preferred embodiments of the present invention;
Fig. 2 is the three-dimensional structure diagram removed after supporting plate of the preferred embodiments of the present invention;
Fig. 3 is the three-dimensional structure diagram of the tangent line disk of the preferred embodiments of the present invention;
Fig. 4 is the front view of the twisted sector of the preferred embodiments of the present invention;
Fig. 5 is the cable dimensional structure diagram of the making of the preferred embodiments of the present invention;
In figure:1st, twisted sector, 2, tangent mechanism, 3, axis, 4, supporting plate, the 5, first plate, the 6, second plate, 7, circular groove, 8th, drum is turned round, 9, neck, 10, chute feeder, 11, feeding rod, 12, tangent line disk, 13, tangent line hole, 14, heating dish, 15, wire rod.
Embodiment
Presently in connection with drawings and examples, the present invention is further detailed explanation, and these accompanying drawings are simplified signal Figure, only illustrate the basic structure of the present invention in a schematic way, therefore it only shows the composition relevant with the present invention.
As Figure 1-5, a kind of tubular multilayer cable preparation method, cable producing device include:Axis 3 and set respectively Twisted sector 1 and tangent mechanism 2 on axis 3, it is characterised in that be respectively provided with torsion drum on twisted sector 1 and tangent mechanism 2 8, turn round drum 8 and be co-axially located on axis 3, turn round the circumferential edge of drum 8 and be provided with several necks 9, twisted sector 1 includes carrying The supporting plate 4 of circular groove 7 and the torsion drum 8 being arranged in circular groove 7, at least one chute feeder 10, feeding are additionally provided with supporting plate 4 Groove 10 connects circular groove 7, and chute feeder 10 is supporting to set feeding rod 11;Tangent mechanism 2 includes the torsion line for the setting that is coaxially close together Disk 8 and tangent line disk 12, set several tangent line holes 13 on tangent line disk 12, and each position of tangent line hole 13 is each on drum 8 with turning round Neck 9 corresponds.
Circular groove 7 and chute feeder 10 are interconnected, it is ensured that the wire rod 15 arranged one by one sequentially snaps onto one by one turns round drum 8 Neck 9 in, turn round drum 8 seize wire rod 15 mode it is more convenient fast, while wire rod 15 turn round drum 8 on putting in order Also it is easily controlled.
The wire rod 15 that feeding rod 11 ensures to be arranged in feed table can be pressed towards all the time turns round drum 8, is not in neck 9 When crossing 10 notch of chute feeder, there is no the situation that wire rod 15 is caught in.Preferential feeding rod 11 is screw rod, the first plate 5 and second Plate 6 is threaded on the inwall of chute feeder 10, and when the first plate 5 and the second plate 6 link together, chute feeder 10 just forms spiral shell Wire rod 15 can be sent in neck 9 by pit, feeding rod 11 in a manner of by rotation.
Neck 9 is circular arc, has agreed with the shape of cross section of wire rod 15, while the setting of arc range ensures that wire rod 15 holds Easily it is caught in, but not readily disengages from.
The supporting plate 4 of the periphery of circular groove 7 ensure that the notch of neck 9 except the position other positions of chute feeder 10 are blocked, line Material 15 will not depart from out of neck 9.
The rotation that two torsion drums 8 cooperate, it can flexibly realize the kink shaping of wire rod 15, while same root line Penetrating in the not corresponding neck 9 in two positions of torsion drum 8 for the relative dislocation of material 15, can be distorted, so to wire rod 15 in advance The purpose of winding is realized in some Zhou Xuanzhuan by two torsion drums 8 afterwards.
Itself is divided into the first plate 5 and second being detachably connected using the place straight line of chute feeder 10 by supporting plate 4 as separator bar Plate 6.First plate 5 and the second plate 6 are detachable, can facilitate and wire rod 15 is put into chute feeder 10, while are also convenient for turning round drum 8 During card line, maintenance of clean-up is taken apart.
Chute feeder 10 sets one or two, the center of circle that the extension line of the axis of chute feeder 10 passes through circular groove 7.Chute feeder 10 The center of circle that extension line passes through circular groove 7 so that the pressure of feeding rod 11 can vertically be pressed onto the direction of neck 9, and wire rod 15 is sent into Neck 9 is more prone to.
Turn round the circumferential edge of drum 8 and be uniformly placed with some necks 9, neck 9 is arc-shaped structure, circular arc radian 180 °- In the range of 270 °.
On tangent mechanism 2, neck 9 and the tangent line hole 13 of position correspondence are arranged concentrically.
Axis 3 is turned round from tangent mechanism 2 and is segmented between drum 8 and tangent line disk 12, and is also segmented between two torsion drums 8, It can be rotated against between the epimere of axis 3 and section, every section of axis 3 drives by a motor.The axis 3 of subsection setup, ensure Each drum 8 of turning round independent can be rotated by itself corresponding motor driving, will not cause shadow to the other parts on axis 3 Ring.Tangent mechanism 2 is by tangent line disk 12 and turns round rotating against for drum 8 and realizes cut-out to every wire rod 15, simple to operate, line Head is more neat, and the waste of the end of a thread part of wire rod 15 is less.
Axis 3 is provided with heater, and heater is two heating dish 14 being set in one heart on axis 3, is heated Disk 14 can slide on axis 3 along axis.Heater is slided using the heating dish 14 on axis 3 by heating dish 14 Shift one's position, so can preferably allow film to be bonded on wire rod 15, realize the stability of entanglement.
The step of this method, is as follows:
(1)The one end of several wire material 15 is passed through into the tangent line hole 13 that is close together and neck, then proceed to by wire rod 15 this One end is arranged in the chute feeder 10 according to predefined procedure;
(2)Drum 8 is extruded and turned round by feeding rod 11 to rotate, and the end of all wire rods 15 is snapped onto into twisted sector 1 Neck 9 in;
(3)Continue to make two torsion drums 8 rotate against some circles, be in wire rod 15 and tighten extended state, thus turning round 15, wire rod is formed between line mechanism 1 and tangent mechanism 2.
(4)A tunic is wrapped up in the tube outer surface of wire rod 15, and film is adhered on 15, wire rod by extruding or heating;
(5)The torsion drum 8 and tangent line disk 12 on tangent mechanism 2 are rotated against, cuts off wire rod 15;
(6)Repeat the above steps(1)-(5), wire rod 15 tin of the second layer with film is made, until predetermined number of layers, that is, forms line Cable.
Entanglement between adjacent two layers is in opposite direction, that is, turns round drum 8 in entanglement adjacent two layers, rotates against in opposite direction. The wire rod 15 of tensioned state is advantageous to each wire rod 15 after distortion, distorted configurations it is moulding, will not return to easily initial Shape, ensure that cable tubular configuration is not easy deformation.
As shown in figure 1, wire rod 15 is respectively fed in the tangent line hole 13 on tangent line disk 12 according to predetermined head and the tail order, Then chute feeder 10 is passed through by neck nearby, it is necessary to be arranged in a predetermined sequence in chute feeder 10, by sending Material bar 11 is pressed, and turns round the rotation of drum 8, and wire rod 15 can be entered sequentially in neck 9 one by one, pass through the wire twisting machine at both ends The rotation of structure 1, more wire rods 15 are twined and are twisted into corresponding tangled structure, and be tubular structure on the whole, afterwards looping one again Tunic so that wire rod 15 and film mutually tangle and solidify the distorted-structure of wire rod 15, torsion drum 8 and tangent line on tangent mechanism 2 Disk 12 rotates against, and realizes overall cut-out, and then repeatedly said process tangles the second deck wire 15.By heating dish 14 in axis Slip on 3 bars, it is possible to achieve the more preferable entanglement wire rod 15 of film.
In order to ensure the stabilization of tangled structure between layers, the entanglement between adjacent two layers is in opposite direction, that is, turns round line Disk 8 preferably rotates against in opposite direction in entanglement adjacent two layers.
The desirable embodiment according to the present invention is enlightenment above, and by above-mentioned description, related personnel completely can be with Without departing from the scope of the technological thought of the present invention', various changes and amendments are carried out.The technical scope of this invention The content being not limited on specification, it is necessary to determine the technical scope according to the scope of the claims.

Claims (10)

1. a kind of tubular multilayer cable preparation method, cable producing device include:Axis and the torsion line being separately positioned on axis Torsion drum is respectively provided with mechanism and tangent mechanism, twisted sector and tangent mechanism, the torsion drum is co-axially located at the axis On, the torsion drum circumferential edge is provided with several necks;
The twisted sector includes the supporting plate with circular groove and the torsion drum being arranged in circular groove, is also set up in the supporting plate There is at least one chute feeder, the chute feeder connects the circular groove, the supporting setting feeding rod of chute feeder;
The tangent mechanism includes the torsion drum and tangent line disk for the setting that is coaxially close together, and several are set on the tangent line disk Tangent line hole, each tangent line hole site correspond with each neck on the torsion drum;
It is characterised in that it includes following steps:
(1)Several wire material one end is passed through into the tangent line hole being close together and neck, then proceeded to this one end of wire rod according to pre- It is fixed sequentially to arrange in the chute feeder;
(2)Drum is extruded and turned round by feeding rod to rotate, in the neck that the end of all wire rods is snapped onto to twisted sector, by This forms wire rod cylinder between twisted sector and tangent mechanism;
A tunic is wrapped up in wire rod tube outer surface, and film is adhered on wire rod cylinder by extruding or heating;
(4)The torsion drum and tangent line disk on tangent mechanism are rotated against, cuts off wire rod;
(5)Repeat step(1)-(4), wire rod cylinder of the second layer with film is made, until predetermined number of layers, that is, forms cable.
2. tubular multilayer cable preparation method according to claim 1, it is characterised in that:In step(2)And step(3)It Between can also increase following steps:Continue to make two torsion drums rotate against some circles, be in wire rod and tighten extended state.
3. tubular multilayer cable preparation method according to claim 1, it is characterised in that:Entanglement side between adjacent two layers To on the contrary, i.e. torsion drum in entanglement adjacent two layers, rotates against in opposite direction.
4. tubular multilayer cable preparation method according to claim 1, it is characterised in that:The chute feeder set one or Two, the center of circle that the extension line of the chute feeder axis passes through the circular groove.
5. tubular multilayer cable preparation method according to claim 1, it is characterised in that:The torsion drum circumferential edge is equal Even to be placed with several necks, the neck is arc-shaped structure.
6. tubular multilayer cable preparation method according to claim 1, it is characterised in that:On the tangent mechanism, position The neck corresponding to putting is arranged concentrically with the tangent line hole.
7. tubular multilayer cable preparation method according to claim 1, it is characterised in that:The axis is from the cutting machine Turn round on structure and be segmented between drum and tangent line disk, and be also segmented between two torsion drums, energy between the axis epimere and section Enough rotate against.
8. tubular multilayer cable preparation method according to claim 7, it is characterised in that:Each section on the axis is Respectively driven by a motor.
9. tubular multilayer cable preparation method according to claim 1, it is characterised in that:The axis is provided with heating and filled Put.
10. tubular multilayer cable preparation method according to claim 9, it is characterised in that:The heater is concentric At least one heating dish being set on the axis.
CN201510931894.0A 2015-12-15 2015-12-15 Tubular multilayer cable preparation method Expired - Fee Related CN105575549B (en)

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Application Number Priority Date Filing Date Title
CN201510931894.0A CN105575549B (en) 2015-12-15 2015-12-15 Tubular multilayer cable preparation method

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Application Number Priority Date Filing Date Title
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CN105575549B true CN105575549B (en) 2017-11-17

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Publication number Priority date Publication date Assignee Title
EP3657604A1 (en) 2018-11-26 2020-05-27 TE Connectivity Germany GmbH Cable terminating assembly with electrically insulating cutting blades

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Patentee after: ANYANG POWER SUPPLY COMPANY, STATE GRID HENAN ELECTRIC POWER CO., LTD.

Address before: Wang Chuan town of Huian County in Fujian province 362100 Quanzhou city after Xu Xu Village No. 27

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