CN104070614B - 固定磨料线锯及其制备方法 - Google Patents
固定磨料线锯及其制备方法 Download PDFInfo
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- CN104070614B CN104070614B CN201310098416.7A CN201310098416A CN104070614B CN 104070614 B CN104070614 B CN 104070614B CN 201310098416 A CN201310098416 A CN 201310098416A CN 104070614 B CN104070614 B CN 104070614B
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- alloy
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- 238000002360 preparation method Methods 0.000 title claims abstract description 28
- 239000010410 layer Substances 0.000 claims abstract description 184
- 239000006061 abrasive grain Substances 0.000 claims abstract description 117
- 239000011230 binding agent Substances 0.000 claims abstract description 76
- 229910052751 metal Inorganic materials 0.000 claims abstract description 68
- 239000000956 alloy Substances 0.000 claims abstract description 62
- 239000002184 metal Substances 0.000 claims abstract description 60
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 46
- 239000003082 abrasive agent Substances 0.000 claims abstract description 29
- 238000011049 filling Methods 0.000 claims abstract description 22
- 239000002344 surface layer Substances 0.000 claims abstract description 14
- 239000002131 composite material Substances 0.000 claims abstract description 8
- 239000007769 metal material Substances 0.000 claims abstract description 8
- 239000011368 organic material Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims description 67
- 239000000463 material Substances 0.000 claims description 65
- 239000011248 coating agent Substances 0.000 claims description 60
- 238000010438 heat treatment Methods 0.000 claims description 49
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 38
- 238000007747 plating Methods 0.000 claims description 37
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 37
- 150000002736 metal compounds Chemical class 0.000 claims description 36
- 239000000126 substance Substances 0.000 claims description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 26
- 239000010959 steel Substances 0.000 claims description 26
- 229910003460 diamond Inorganic materials 0.000 claims description 25
- 239000010432 diamond Substances 0.000 claims description 25
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 21
- 239000010949 copper Substances 0.000 claims description 21
- 229910052759 nickel Inorganic materials 0.000 claims description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 17
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 17
- 229910052802 copper Inorganic materials 0.000 claims description 17
- 239000011701 zinc Substances 0.000 claims description 17
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 15
- 229910002804 graphite Inorganic materials 0.000 claims description 15
- 239000010439 graphite Substances 0.000 claims description 15
- 239000011135 tin Substances 0.000 claims description 15
- 229910052725 zinc Inorganic materials 0.000 claims description 14
- 229910052718 tin Inorganic materials 0.000 claims description 12
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 11
- 239000004411 aluminium Substances 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 11
- 239000004332 silver Substances 0.000 claims description 11
- 229910001369 Brass Inorganic materials 0.000 claims description 10
- 239000010951 brass Substances 0.000 claims description 10
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 239000011651 chromium Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 229910052709 silver Inorganic materials 0.000 claims description 8
- 229910052582 BN Inorganic materials 0.000 claims description 7
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 7
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 7
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 7
- 239000003822 epoxy resin Substances 0.000 claims description 7
- 229920000647 polyepoxide Polymers 0.000 claims description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 229910001316 Ag alloy Inorganic materials 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 238000005253 cladding Methods 0.000 claims description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 5
- 229910052737 gold Inorganic materials 0.000 claims description 5
- 239000010931 gold Substances 0.000 claims description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 5
- 239000010936 titanium Substances 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- 229910017083 AlN Inorganic materials 0.000 claims description 4
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 claims description 4
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 4
- 229910001128 Sn alloy Inorganic materials 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910000599 Cr alloy Inorganic materials 0.000 claims description 3
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000005272 metallurgy Methods 0.000 claims description 3
- -1 phenolic aldehyde Chemical class 0.000 claims description 3
- 229910001152 Bi alloy Inorganic materials 0.000 claims description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 2
- 239000004593 Epoxy Substances 0.000 claims description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 2
- 229910001074 Lay pewter Inorganic materials 0.000 claims description 2
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 239000010962 carbon steel Substances 0.000 claims description 2
- 238000007598 dipping method Methods 0.000 claims description 2
- 239000008397 galvanized steel Substances 0.000 claims description 2
- 238000000227 grinding Methods 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- 239000000113 methacrylic resin Substances 0.000 claims description 2
- 239000010957 pewter Substances 0.000 claims description 2
- 229910000498 pewter Inorganic materials 0.000 claims description 2
- 238000003723 Smelting Methods 0.000 claims 2
- 239000004642 Polyimide Substances 0.000 claims 1
- 239000003925 fat Substances 0.000 claims 1
- 239000003595 mist Substances 0.000 claims 1
- 229920001721 polyimide Polymers 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 15
- 239000002826 coolant Substances 0.000 abstract description 5
- 239000012530 fluid Substances 0.000 abstract description 5
- 230000001050 lubricating effect Effects 0.000 abstract description 5
- 239000000843 powder Substances 0.000 description 27
- 239000007788 liquid Substances 0.000 description 19
- 239000000243 solution Substances 0.000 description 18
- ZTXONRUJVYXVTJ-UHFFFAOYSA-N chromium copper Chemical group [Cr][Cu][Cr] ZTXONRUJVYXVTJ-UHFFFAOYSA-N 0.000 description 13
- 239000000945 filler Substances 0.000 description 11
- 229910000906 Bronze Inorganic materials 0.000 description 8
- 239000010974 bronze Substances 0.000 description 8
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 8
- 238000011284 combination treatment Methods 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 6
- 238000011282 treatment Methods 0.000 description 6
- IUYOGGFTLHZHEG-UHFFFAOYSA-N copper titanium Chemical compound [Ti].[Cu] IUYOGGFTLHZHEG-UHFFFAOYSA-N 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000011224 oxide ceramic Substances 0.000 description 3
- 229910052574 oxide ceramic Inorganic materials 0.000 description 3
- 238000009288 screen filtration Methods 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000001291 vacuum drying Methods 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- 229910000792 Monel Inorganic materials 0.000 description 2
- 229920002538 Polyethylene Glycol 20000 Polymers 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 241000790917 Dioxys <bee> Species 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 241001074085 Scophthalmus aquosus Species 0.000 description 1
- 229910003978 SiClx Inorganic materials 0.000 description 1
- GXDVEXJTVGRLNW-UHFFFAOYSA-N [Cr].[Cu] Chemical compound [Cr].[Cu] GXDVEXJTVGRLNW-UHFFFAOYSA-N 0.000 description 1
- SXKZZFLSYPUIAN-UHFFFAOYSA-N [Cu].[Zn].[Au] Chemical compound [Cu].[Zn].[Au] SXKZZFLSYPUIAN-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
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Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105058592B (zh) * | 2015-08-08 | 2017-09-01 | 河南万里路桥集团股份有限公司 | 磨料呈双螺旋排布的金刚石线锯及其制作方法 |
CN105479607A (zh) * | 2015-12-01 | 2016-04-13 | 苏州市汇峰机械设备有限公司 | 一种绞线型高强度切割金属丝 |
CN105463286A (zh) * | 2015-12-10 | 2016-04-06 | 无锡拓能自动化科技有限公司 | 一种适于输送天然气的管道及其制备方法 |
CN105507047A (zh) * | 2016-01-10 | 2016-04-20 | 盛利维尔(中国)新材料技术有限公司 | 一种树脂固结磨料金刚绳及其生产工艺 |
CN107378814A (zh) * | 2017-06-27 | 2017-11-24 | 盛利维尔(中国)新材料技术股份有限公司 | 一种自润滑金刚线及其生产方法 |
CN108056831B (zh) * | 2017-12-27 | 2021-09-10 | 海盐纵诚物资有限公司 | 超声洁牙装置 |
CN109016196B (zh) * | 2018-07-18 | 2020-12-01 | 郑州磨料磨具磨削研究所有限公司 | 一种电镀金刚石线锯 |
CN109834606A (zh) * | 2019-04-02 | 2019-06-04 | 无锡三麟精密金属制品有限公司 | 一种钢丝切割绳及其制备方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1852796A (zh) * | 2003-07-25 | 2006-10-25 | 宋健民 | 超级磨料线锯及相关制造方法 |
CN102011168A (zh) * | 2010-11-30 | 2011-04-13 | 哈尔滨工程大学 | 电镀金刚石车针及其制造方法 |
TWM412050U (en) * | 2011-03-17 | 2011-09-21 | Tomohiko Sinosaki | Wire saw structure with fixed abrasive particle |
Family Cites Families (6)
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JP2000218504A (ja) * | 1999-01-29 | 2000-08-08 | Tokyo Seimitsu Co Ltd | 固定砥粒付ワイヤ及び固定砥粒ワイヤソーの切断方法 |
TWI249449B (en) * | 2003-06-20 | 2006-02-21 | Chien-Min Sung | Brazing abrasive wire saw and method for producing the same |
JP4930974B2 (ja) * | 2006-02-02 | 2012-05-16 | 国立大学法人 長崎大学 | ソーワイヤ、ソーワイヤの製造方法、半導体インゴットの切断方法及びワイヤソー |
CN102425001A (zh) * | 2011-12-02 | 2012-04-25 | 太仓协鑫光伏科技有限公司 | 沉积有镍-碳化硅复合镀层的钢丝 |
TW201343977A (zh) * | 2012-04-27 | 2013-11-01 | Ritedia Corp | 含有電鍍層之複合線鋸及其製作方法 |
CN204172205U (zh) * | 2013-03-26 | 2015-02-25 | 凡登(江苏)新型材料有限公司 | 固定磨料线锯 |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1852796A (zh) * | 2003-07-25 | 2006-10-25 | 宋健民 | 超级磨料线锯及相关制造方法 |
CN102011168A (zh) * | 2010-11-30 | 2011-04-13 | 哈尔滨工程大学 | 电镀金刚石车针及其制造方法 |
TWM412050U (en) * | 2011-03-17 | 2011-09-21 | Tomohiko Sinosaki | Wire saw structure with fixed abrasive particle |
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