CN104068345B - Sandwich expanded rice cracker volume and preparation method thereof - Google Patents

Sandwich expanded rice cracker volume and preparation method thereof Download PDF

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Publication number
CN104068345B
CN104068345B CN201310106634.0A CN201310106634A CN104068345B CN 104068345 B CN104068345 B CN 104068345B CN 201310106634 A CN201310106634 A CN 201310106634A CN 104068345 B CN104068345 B CN 104068345B
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powder
parts
fillings
idiosome
soybean
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CN104068345A (en
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李湧
唐勇
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Heilongjiang star food Polytron Technologies Inc
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BANGBANGWA INDUSTRY Co Ltd CHENGDU
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/161Puffed cereals, e.g. popcorn or puffed rice
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • A23P20/25Filling or stuffing cored food pieces, e.g. combined with coring or making cavities

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Confectionery (AREA)

Abstract

The invention belongs to food processing field, it is related to dilated food, is specially a kind of sandwich expanded rice cracker volume and preparation method thereof.It is an object of the present invention to provide one kind using soybean as primary raw material, calcium carbonate, wheat bran rational proportion, the sandwich expanded rice cracker volume that palm oil ingenious use and ultra fine core material are prepared.The sandwich expanded rice cracker volume of the present invention, i.e. original flavor mouthfeel, include the raw material of following weight proportioning:Idiosome:Powder is included soybean, rice, hominy grits, wheat bran, white granulated sugar, calcium carbonate, edible salt, reconciled with water.Fillings:Powder includes soybean, white granulated sugar, milk powder;Reconciled with palm oil.The sandwich expanded rice cracker volume full appearance, sugariness is suitable, and taste is coordinated to protrude, and crisp degree is suitable, and slugging entrance is finer and smoother, and tool beans are fragrant, and reasonable nutritional arrangment provides a kind of brand-new selection for the public.

Description

Sandwich expanded rice cracker volume and preparation method thereof
Technical field
The invention belongs to food processing field, it is related to dilated food, is specially a kind of sandwich expanded rice cracker volume and its preparation Method.
Background technology
Sandwich expanded rice cracker coil food product refer to expanded idiosome it is main using rice, corn as primary raw material through screw machine it is expanded into Type, sandwich fillings is fed into the tissue looseness of idiosome or crisp food by main body of grease.
Because the production equipment of expanded rice cracker coil food product mutually belongs to modular system, formula change is little, so expanded rice cracker Coil food product industry development is very fast, and especially the product using rice as main expanded raw material occupies such market more than 90%, together When due to the requirement of note core technique and later stage storage stability, more with grease(Soya-bean oil, butter or butter product)For primary raw material, The modes such as addition essence make sandwich local flavor rice cracker volume, and it is that higher fatty acid, Hi CHO low-protein and natural component are few Dilated food.These are all the low cost products essential problems for causing dilated food " nutrition is unbalanced ", " junk food ", to this The sound development of type products forms harmful effect, is not suitable with today's society and pursues nutrition, the consumption concept of health.
Soy meal, is, food of the soybean through being dehydrated and crushing and be made, fragrance can be improved due to heating and crushing, Digestibility can be improved, so soy meal is nutritive value very high raw-food material.
Palm oil, palm oil is to squeeze out from the palm fibre fruit (Elaeis Guineensis) on oil palm tree, is mainly contained There is palmitic acid(C16)And oleic acid(C18)Two kinds of most common aliphatic acid, the degree of saturation of palm oil is about 50%, does not contain courage and consolidates Alcohol, is the vegetable oil of rare normal temperature solid-state, although containing saturated fatty acid, but finds edible palm oil through expert's experimental demonstration Not but not the cholesterol in increase serum, there is the trend of reduction cholesterol on the contrary, reason is numerous studies data display, it is different Influence of the saturated fatty acid to blood fat be different, rich in neutral fat acid in palm oil, the material for promoting cholesterol to improve Content is very little in palm oil(1%), the natural vitamin e and tocotrienol being rich in palm oil(600-1000mg/ kg), carotenoid(500-700mg/kg)And linoleic acid(10%)To the healthy highly beneficial of human body.Some researchers once pin To different ethnic groups(Europe, America, Asia)Studied respectively, it is that one kind complies fully with health as a result to show palm oil The edible vegetable oil needed.
From nutritive value, protein content is up to 40% in soybean, is good protein, containing necessary to human body The content of amino acid, wherein lysine is higher than cereal, be among plant food most rationally, closest to needed by human body ratio 's.In addition, contain isoflavones in soy meal, isoflavones is phytoestrogen, long-term consumption can prevent breast cancer, Prostate cancer;Can pre- preventing bone rarefaction;It can be alleviated or avoided and cause climacteric metancholia.Also contain soybean lecithin in soybean Fat, soybean lecithin can be with anti-aging, brain tonic.
But in the application and development that expanded rice cracker rolls up product, because the content of starch of soy meal is relatively low with respect to cereal, potato class, Protein content is higher, and also grease, is unfavorable for the product after the processing characteristics requirement of extrusion, addition soy meal and occurs The adverse effect such as mouthfeel is partially hard, glutinous tooth, the enough holes of knot of tissue are bigger than normal, the expanded rice cracker volume of in the market mark addition bean powder is counted on one's fingers It is denumerable, even be also it is very little, propagandize attraction.But study and find through the present inventor, soy meal is carried out Special refinement simultaneously adds wheat bran and calcium carbonate simultaneously, and the ratio between optimization material moisture and material solves soybean addition The problem of amount is restricted and influences Extruded Rice fruit product mouthfeel, and the possibility of the natural high addition in kind of fillings is realized, lead to Science pretreatment palm oil condition and soy meal scientific compatibility are crossed, the patency of note core is not only ensured after wet type fine, Core material flowing extravasation, idiosome after note core is also solved to absorb core material and lose that quality in crunchy sensation and storage is unstable to ask Topic, has accomplished mouthfeel lifting and nutritional type food rich in protein and dietary fiber by expanded rice cracker, has taken the lead in reaching at home Allow mark(Meet the technology during GB28050-2011 national food safety standard prepackaged food nutritional labeling general rules are provided It is required that, it could mark)The nutrition of " rich in protein and dietary fiber " is claimed and " maintains human normal growth, develops and normal Physiological function " the expanded rice cracker food claimed of function, change the qualitative characteristics that sandwich expanded rice cracker rolls up junk food, really into For the leisure food of nutrition.
The present inventor is intended to provide a kind of expanded rice cracker coil food product on this basis, for eating.
The content of the invention
Technical problem solved by the invention is to provide one kind using soybean as primary raw material, calcium carbonate, wheat bran rational proportion, The sandwich expanded rice cracker volume that palm oil ingenious use and ultra fine core material are prepared.
The sandwich expanded rice cracker volume of the present invention, i.e. original flavor mouthfeel, include the raw material of following weight proportioning:
Idiosome:Powder includes 1~20 part of soybean, 5~50 parts of rice, 1~20 part of hominy grits, 1~10 part of wheat bran, 1~20 Portion white granulated sugar, 0.1~1 part of calcium carbonate, 0.1~1 portion of edible salt, reconciled with 0.1~5 part of water.
Fillings:Powder includes 5~50 parts of soybean, 5~50 parts of white granulated sugars, 1~20 part of milk powder;Adjusted with 5~50 parts of palm oils With.
Further, sandwich expanded rice cracker volume raw material is preferred:
Idiosome:Powder includes 5~15 parts of soybean, 15~40 parts of rice, 5~15 parts of hominy grits, 3~8 parts of wheat bran, 3~15 Part white granulated sugar, 0.3~0.8 portion of calcium carbonate, 0.3~0.7 portion of edible salt;Reconciled with 0.5~3 part of water.
Fillings:Powder includes 15~40 parts of soybean, 15~40 parts of white granulated sugars, 5~15 parts of milk powder;With 15~40 parts of palm oils Reconcile.
It is preferred that, sandwich expanded rice cracker volume raw material is most preferably:
Idiosome:Powder includes 6 parts of soybean, 28 parts of rice, 10 parts of hominy grits, 5 parts of wheat bran, 5 parts of white granulated sugars, 0.4 part of carbonic acid Calcium, 0.5 portion of edible salt;Reconciled with 2 parts of water.
Fillings:Powder includes 28 parts of soybean, 20 parts of white granulated sugars, 8 parts of milk powder;Reconciled with 28 parts of palm oils.
Further, the fillings of described sandwich expanded rice cracker volume is also more including soybean lecithin, tea on the basis of original flavor At least one of phenol;Its weight proportion is:0.1~1 part of soybean lecithin, 0.01~0.1 part of Tea Polyphenols.
Further preferred weight proportioning is 0.3~0.8 part of soybean lecithin, 0.02~0.08 part of Tea Polyphenols.
Most preferably weight proportion is:0.5 part of soybean lecithin, 0.04 part of Tea Polyphenols.
When sandwich expanded rice cracker volume is chocolate flavoured sandwich expanded rice cracker volume, idiosome also includes cocoa on the basis of original flavor Powder, fillings also includes at least one of cocoa power, flavoring essence:Its weight proportion is:
Idiosome:0.5~5 part of cocoa power;Fillings:1~10 part of cocoa power, 0.05~0.5 part of flavoring essence.
Further preferred weight, which is matched, is:Idiosome:0.1~3 part of cocoa power;Fillings:3~8 parts of cocoa power, flavoring essence 0.1~0.3 part.
Most preferably weight proportion is:Idiosome:2 parts of cocoa power;Fillings:4 parts of cocoa power, 0.2 part of flavoring essence.
Specifically, described flavoring essence is at least one of milk-taste essence, chocolate flavoured essence, vanilla flavored essence.
When sandwich expanded rice cracker volume is the sandwich expanded rice cracker volume of peanut filbert taste, fillings also includes peanut on the basis of original flavor Sauce, fibert sauce, flavoring essence;Its weight proportion is:1~20 part of peanut butter, 0.1~1 part of fibert sauce, flavoring essence 0.05~ 0.5 part.
Further preferred weight, which is matched, is:5~15 parts of peanut butter, 0.3~08 part of fibert sauce, flavoring essence 0.1~0.3 Part.
Most preferably weight proportion is:8 parts of peanut butter, 0.5 part of fibert sauce, 0.2 part of flavoring essence.
Specifically, described flavoring essence is at least one of milk-taste essence, peanut taste essence, the savory essence of fibert.
Present invention also offers the preparation method of sandwich expanded rice cracker volume, the sandwich expanded rice cracker volume raw material proportioning of original flavor is such as Under:
Idiosome:Powder includes 1~20 part of soybean, 5~50 parts of rice, 1~20 part of hominy grits, 1~10 part of wheat bran, 1~20 Part white granulated sugar, 0.1~1 portion of calcium carbonate, 0.1~1 portion of edible salt;Reconciled with 0.1~5 part of water;
Fillings:Powder includes 5~50 parts of soybean, 5~50 parts of white granulated sugars, 1~20 part of milk powder;Adjusted with 5~50 parts of palm oils With;
Preparation method comprises the following steps:
A, pretreatment of raw material:Rice, hominy grits, wheat bran, white sugar powder are broken into powder, it is 840 μm≤D90 to make its granularity ≤150μm;Soybean is ground into powder, it is 11 μm≤D90≤74 μm to make its granularity.
Wherein, D90 refers to that the cumulative particle sizes distribution number of a sample reaches particle diameter corresponding when 90%, its physical significance It is that particle diameter accounts for 90% less than its particle.
B, mixing:With water mediation idiosome powder, idiosome material is made in stirring;Palm oil is heated up in advance thawing, with fillings powder Body is mixed, and carries out fine grinding and fillings is made;
C, shaping:By idiosome material and fillings extruding, expanded, shaping;
D, drying:Product after drying forming, drying condition is:70~90 DEG C of temperature, 12~30min of time;
E, cooling:Product cooling will be dried to room temperature, got product.
Further, fillings also includes at least one of soybean lecithin, Tea Polyphenols, then palm oil and fillings in step b Powder is additionally added 0.1~1 part of soybean lecithin, 0.01~0.1 part of Tea Polyphenols when mixing.Its weight proportion is preferred:Soybean lecithin 0.3~0.8 part of fat, 0.02~0.08 part of Tea Polyphenols.Its weight proportion is most preferably:0.5 part of soybean lecithin, Tea Polyphenols 0.04 Part.
Further, extruding, expanded, shaping purpose, equipment ginseng can be realized in step c using twin-screw extruder Number is as follows:14~25Hz of screw speed, 14~25Hz of rate of feeding, stuffing filling machine note filling 8~17Hz of speed, cutting knife speed 15~ 25Hz;Shaping specification is 73~77mm × 22~25mm × 7~10mm.
If preparing idiosome powder in chocolate flavoured sandwich expanded rice cracker volume, step a also includes 0.5~5 portion of cocoa power;Step 1~20 portion of cocoa power is additionally added when mixing palm oil with fillings powder in rapid b.It is preferred that, mixed in the filling production in step b 0.05~0.5 part of flavoring essence is additionally added when palm oil is with fillings powder.I.e. idiosome powder includes 0.5~5 parts by weight cocoa power; Fillings includes 1~10 parts by weight cocoa power, the parts by weight of flavoring essence 0.05~0.5;It is preferred that idiosome includes the weight of cocoa power 0.1~3 Part is measured, fillings includes the parts by weight of cocoa power 3~8, the parts by weight of flavoring essence 0.1~0.3;Most preferably idiosome includes the weight of cocoa power 2 Part is measured, fillings includes the parts by weight of cocoa power 4, the parts by weight of flavoring essence 0.2.
If preparing and being additionally added 1 when mixing palm oil with fillings powder in the sandwich expanded rice cracker volume of peanut filbert taste, step b ~20 parts of peanut butter, 0.1~1 part of fibert sauce.It is preferred that, when mixing palm oil with fillings powder in the filling production in step b It is additionally added 0.05~0.5 part of flavoring essence.I.e. fillings includes 1~20 parts by weight peanut butter, 0.1~1 parts by weight fibert sauce, 0.05 ~0.5 part of flavoring essence.It is preferred that fillings includes:The parts by weight of peanut butter 5~15, the parts by weight of fibert sauce 0.3~08, flavoring essence 0.1~0.3 parts by weight;Most preferably fillings includes:The parts by weight of peanut butter 8, the parts by weight of fibert sauce 0.5, the weight of flavoring essence 0.2 Part.
Sandwich expanded rice cracker volume is used using soybean, rice, palm oil, hominy grits as primary raw material in the present invention, wherein, this Raw soybeans can both have been taken through being dehydrated and be ground into the powder of regulation particle size range by inventing the soybean, can also purchase it is commercially available It is crushed to the powder of regulation particle size range;Palm oil solves core material flowing extravasation, idiosome after note core to reconcile fillings state Core material is absorbed to lose crunchy sensation to cause the problem of quality is unstable in storage;Hominy grits is the warp using corn as raw material Dehydration, removal of impurities, the granule state food that serial process is processed such as mould adobe blocks, grind and sieve;White granulated sugar is used as sweetener; Cocoa power is to assign product particular flavor and color and luster;Calcium carbonate is as leavening agent, the crisp degree to improve embryo's mouthfeel, adjusts Save structural state;Edible salt is to improve idiosome structural state;Wheat bran adjusts crispy in taste to improve idiosome structural state Degree;Water is used as processing aid;Milk powder assigns product particular flavor, is the processed powdery production being made for raw material with raw ox, sheep breast Product, conventional has milk powder, goat milk powder, yak milk powder etc..
Further, soybean lecithin is as emulsifying agent, to adjust fillings state;Tea Polyphenols is used as antioxidant.
In the raw material of chocolate flavoured expanded rice cracker volume, cocoa power is to assign product particular flavor and color and luster;Flavoring essence The specific fragrance of product is assigned, conventional has milk-taste essence, chocolate flavoured essence, vanilla flavored essence etc..
In the raw material of the expanded rice cracker volume of peanut filbert taste, peanut butter assigns product particular flavor as filler;Fibert sauce As filler, product particular flavor is assigned;Flavoring essence assigns the specific fragrance of product, and conventional has milk-taste essence, peanut taste Savory essence of essence, fibert etc..
In the preparation process of sandwich expanded rice cracker volume, step a is the pretreatment of the differentiation to the supplementary material of different conditions, first pre- Mixed is the technological operation for ease of subsequently stirring;Step b, to stir and evenly mix technique, is that follow-up extrusion forming is prepared.
Control 14~25Hz of screw speed, 14~25Hz of rate of feeding, stuffing filling machine the note filling speed of twin-screw extruder 8~17Hz, cutting knife 15~25Hz of speed are spent, obtains being molded the product that specification is 73~77mm × 22~25mm × 7~10mm.Dry Dry temperature, time are selected according to the state of shaped article, and stoving temperature is too high or overlong time can cause product color It is partially black dull, produce that to be charred smell, mouthfeel excessively clear-cut;If drying time is too short or temperature is too low, the crisp degree of product is not enough, shadow Ring taste flavor, it is impossible to reach expected requirement.
The supplementary material of the present invention is food-grade, and supplementary material source used is as follows in following embodiments:
Raw soybeans, which are used, is purchased from Xinlong Asia(Longkou)The soy meal of soy food product Co., Ltd(30μm≤D90≤54μ m);Rice is purchased from Heng Xing industry and trade Co., Ltd;Hominy grits is purchased from Xi'an Segotep corn product Co., Ltd;Wheat bran is purchased from Shan Xi Shanfumian industry Co., Ltd;White granulated sugar is purchased from Yongde Sugar Industry Group Co., Ltd., Yunnan;Calcium carbonate is purchased from Zhengzhou Rui Pusheng works Journey Co., Ltd;Palm oil is purchased from Chengdu mountain and sea grease Co., Ltd;Milk powder is purchased from the Eurasian dairy industry Co., Ltd in Yunnan;Cocoa Powder is purchased from Wuxi cocoa products Co., Ltd of Shanghai golden monkey group;Peanut butter is purchased from Beijing North still limited public affairs of moral development in science and technology Department;Fibert sauce is purchased from high tasteable Co., Ltd of Shenzhen Stock Exchange city;Lecithin is purchased from Guangzhou Hisoya Biological Science & Technology Co., Ltd.;Edible perfume Essence is purchased from fragrant kindness spices(China)Co., Ltd;Tea Polyphenols is purchased from the general beautiful beauteously bio tech ltd in Hangzhou.
Other raw materials used in the following examples of the present invention are the conventional delicatessen food level raw material of field of food.
Equipment used in following embodiments is as follows:
Pulverizer:Kai Xuanqi Food Machinery Co., Ltd.s of Xuzhou City, model 9F30-16;
Mixer:The smart drying equipment Co., Ltd in Changzhou three, model C H-100;
Non-aqueous super grinder:Bangbangwa Industry Co., Ltd., Chengdu, model BBW-20;
Twin-screw extruder:Shandong Saixin Inflating Machinery Co., Ltd., model SD56-III;
Dryer:Big thousand Machinery Manufacturing Co., Ltd. in Sichuan, model HKJ-II;
Continous way rests the head on chartered plane:Ao Suo package packing machinies Co., Ltd of Foshan City, model ASZB-250D.
The wheat bran of test example 1, the Optimum Experiment of calcium carbonate
Formula:
Idiosome:Soy meal 600g, rice 2800g, hominy grits 1000g, white granulated sugar 500g, edible salt 50g, water 200g.
Fillings:Soy meal 2800g, white granulated sugar 2000g, milk powder 800g, palm oil 2800g, soybean lecithin 50g, tea Polyphenol 4g.
Same recipe prepares 7 groups, adds wheat bran, the calcium carbonate of different proportion in idiosome respectively
1 group:Wheat bran 500g, calcium carbonate 20g;
2 groups:Wheat bran 500g, calcium carbonate 30g;
3 groups:Wheat bran 500g, calcium carbonate 40g;
4 groups:Wheat bran 500g, calcium carbonate 50g;
5 groups:Wheat bran 500g, calcium carbonate 60g;
6 groups:Wheat bran 500g, calcium carbonate 0g;
7 groups:Wheat bran 0g, calcium carbonate 40g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, white granulated sugar, edible salt, calcium carbonate;Fillings Powder includes soy meal, white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols are mixed with fillings powder, refined using non-aqueous super grinder, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
To prepare products taste, specifically evaluated in terms of institutional framework, the results are shown in Table 1.
The Analyses Methods for Sensory Evaluation Results of table 1
From upper table result, under main body formula same case, the 4th group, the 5th group of effect it is optimal;Wheat bran, calcium carbonate add Dosage is different, more different on products taste, institutional framework influence, the crispy in taste degree and slugging shadow of wheat bran mainly to product Sound is larger, and calcium carbonate has an impact to the crisp rugosity of hole institutional framework, mouthfeel of product, and individually addition can not reach product demand Mouthfeel and institutional framework requirement;But after the eurythmy of optimized two kinds of materials is added, the crispy in taste degree of product, slugging And institutional framework has obtained good improvement, the harmful effect to processing characteristics when soy meal is added is solved.
The influence experiment of the wheat bran of test example 2, calcium carbonate addition to rice class dilated food
Formula:
Idiosome:Rice 3400g, hominy grits 1000g, white granulated sugar 500g, edible salt 50g, water 200g.
Fillings:White granulated sugar 3800g, milk powder 1800g, palm oil 2800g, soybean lecithin 50g, Tea Polyphenols 4g.
Same recipe prepares 3 groups, adds wheat bran, the calcium carbonate of different proportion in idiosome respectively
1 group:Wheat bran 500g, calcium carbonate 0g;
2 groups:Wheat bran 0g, calcium carbonate 40g;
3 groups:Wheat bran 0g, calcium carbonate 0g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar;
Powder is well mixed;Wherein idiosome powder includes rice, hominy grits, wheat bran, white granulated sugar, edible salt, calcium carbonate; Fillings powder includes white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols are mixed with fillings powder, refined using non-aqueous super grinder, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
To prepare products taste, specifically evaluated in terms of institutional framework, the results are shown in Table 2.
The Analyses Methods for Sensory Evaluation Results of table 2
From upper table result, the dilated food based on rice, under main body formula same case, wheat bran, calcium carbonate Addition, it is smaller on the dilated food products taste based on rice, institutional framework influence, it is impossible to which that obvious to improve products taste crisp The problem of brittleness deficiency, glutinous tooth and uneven institutional framework.
The screening test of the soy meal particle size range of test example 3
Formula:
Idiosome:Soy meal 600g, rice 2800g, hominy grits 1000g, white granulated sugar 500g, wheat bran 500g, calcium carbonate 40g, Edible salt 50g, water 200g.
Fillings:Soy meal 2800g, white granulated sugar 2000g, milk powder 800g, palm oil 2800g, soybean lecithin 50g, tea Polyphenol 4g.
Same recipe prepares 5 groups, and soy meal each uses the product of different grain size scope
1 group:Soybean Powder Particle Size is 74 μm≤D90≤124 μm;
2 groups:Soybean Powder Particle Size is 54 μm≤D90≤74 μm;
3 groups:Soybean Powder Particle Size is 30 μm≤D90≤54 μm;
4 groups:Soybean Powder Particle Size is 11 μm≤D90≤30m;
5 groups:Soybean Powder Particle Size is 6.5 μm≤D90≤11 μm.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, white granulated sugar, edible salt, calcium carbonate;Fillings Powder includes soy meal, white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols are mixed with fillings powder, refined using non-aqueous super grinder, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
To prepare products taste, specifically evaluated in terms of institutional framework, the results are shown in Table 3.
The Analyses Methods for Sensory Evaluation Results of table 3
From upper table result, mouthfeel influence of the soybean Powder Particle Size on product is larger, and soybean Powder Particle Size is excessive, and fillings is through grinding Still there is harsh feeling after mill, refinement, the overall mouthfeel of product can be influenceed;Soybean Powder Particle Size is meticulous, then fillings easily flows extravasation, by idiosome Absorb, product is integrally lost crunchy sensation;But after soy meal processing preferably, it is ensured in the range of certain particle size, can make The crispy in taste degree of expanded rice cracker volume is improved, and entrance is fine and smooth.
The preferred scope that experiment is determined is investigated through above-mentioned soybean granularity, example 1 below~9, comparative example 1~6 are used Particle size range is the soy meal of 30 μm≤D90≤54 μm.
The fillings grease Optimum Experiment of test example 4
Formula:
Idiosome:Soy meal 600g, rice 2800g, hominy grits 1000g, white granulated sugar 500g, wheat bran 500g, calcium carbonate 40g, Edible salt 50g, water 200g.
Fillings:Soy meal 2800g, white granulated sugar 2000g, milk powder 800g, edible oil and fat 2800g, soybean lecithin 50g, Tea Polyphenols 4g.
Same recipe prepares 3 groups, using Various Edible fat
1 group:Soya-bean oil;
2 groups:Butter;
3 groups:Palm oil.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, white granulated sugar, edible salt, calcium carbonate;Fillings Powder includes soy meal, white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By edible oil and fat, soybean ovum After phosphatide, Tea Polyphenols are mixed with fillings powder, refined using non-aqueous super grinder, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
To prepare products taste, specifically evaluated in terms of institutional framework, the results are shown in Table 4.
The Analyses Methods for Sensory Evaluation Results of table 4
From upper table result, the conventional grease such as soya-bean oil, butter, in dilated food production process, processing characteristics is inadequate Ideal, easily occurs the problem of fillings flowing extravasation, part core material are absorbed by idiosome, product is lost crunchy sensation during note core;And lead to Science pretreatment palm oil condition and Soybean Science compatibility are crossed, the patency of note core is not only ensured after wet type fine, also Core material flowing extravasation, idiosome after note core is solved to absorb core material and lose the problem of quality is unstable in crunchy sensation and storage; Palm oil is the vegetable oil of rare normal temperature solid-state from nutritive value, rich in various to human body beneficiating ingredient, does not contain courage Sterol, is a kind of edible vegetable oil for complying fully with health needs, has adapted to today's society and has pursued nutrition, the consumption of health Theory.
Embodiment 1 prepares sandwich expanded rice cracker volume using the inventive method
Formula:
Idiosome:Soy meal 600g, rice 2800g, hominy grits 1000g, wheat bran 500g, white granulated sugar 500g, calcium carbonate 40g, Edible salt 50g, water 200g.
Fillings:Soy meal 2800g, white granulated sugar 2000g, milk powder 800g, palm oil 2800g, soybean lecithin 50g, tea Polyphenol 4g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, white granulated sugar, edible salt, calcium carbonate;Fillings Powder includes soy meal, white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols are mixed with fillings powder, refined using non-aqueous super grinder, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 7.
Embodiment 2 prepares sandwich expanded rice cracker volume using the inventive method
Formula:
Idiosome:550g soy meals, 2500g rice, 700g hominy grits, 400g wheat bran, 400g white granulated sugars, 32g calcium carbonate, 38g edible salts, 160g water.
Fillings:2600g soy meals, 1800g white granulated sugars, 700g milk powders, 2500g palm oils, soybean lecithin 45g, tea Polyphenol 3g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;
Powder is well mixed;Wherein idiosome powder include soy meal, rice, hominy grits, wheat bran, white granulated sugar, edible salt, Calcium carbonate;Fillings powder includes soy meal, white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols are mixed with fillings powder, refined using non-aqueous super grinder, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 7.
Embodiment 3 prepares sandwich expanded rice cracker volume using the inventive method
Formula:
Idiosome:Soy meal 700g, rice 3000g, hominy grits 1200g, wheat bran 550g, white granulated sugar 600g, calcium carbonate 44g, Edible salt 56g, water 270g.
Fillings:Soy meal 3000g, white granulated sugar 2100g, milk powder 870g, palm oil 3000g, soybean lecithin 60g, tea Polyphenol 5g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;
Powder is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, edible salt, calcium carbonate; Fillings powder includes soy meal, white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols are mixed with fillings powder, refined using non-aqueous super grinder, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 7.
The full rice of comparative example 1 prepares sandwich expanded rice cracker instead of soy meal and rolled up
Formula:
Idiosome:Rice 3400g, hominy grits 1000g, wheat bran 500g, white granulated sugar 500g, calcium carbonate 40g, edible salt 50g, water 200g。
Fillings:White granulated sugar 3800g, milk powder 1800g, palm oil 1500g, soybean lecithin 50g, Tea Polyphenols 4g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes rice, hominy grits, wheat bran, edible salt, calcium carbonate;Fillings powder include white granulated sugar, Milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols are mixed with fillings powder, refined using non-aqueous super grinder, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 7.
Comparative example 2 is not added with calcium carbonate and wheat bran prepares sandwich expanded rice cracker volume
Formula:
Idiosome:Soy meal 600g, rice 2800g, hominy grits 1000g, white granulated sugar 500g, edible salt 50g, water 200g.
Fillings:Soy meal 2800g, white granulated sugar 2000g, milk powder 800g, palm oil 2800g, soybean lecithin 50g, tea Polyphenol 4g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, white granulated sugar and powder is made;Powder is mixed Close uniform;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, edible salt;Fillings powder includes soy meal, white sand Sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols are mixed with fillings powder, refined using non-aqueous super grinder, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 7.
The sandwich expanded rice cracker volume of the embodiment 1~3 of test example 5 and the comparative experiments of existing similar products
Expanded rice cracker volume species is enriched in the market, but less using beans as main raw produce, therefore from implementation Sandwich expanded rice cracker volume prepared by example 1~3, the comparative example 1 by primary raw material of rice, do not add using whole soybean powder as primary raw material but Plus the comparative example 2 of calcium carbonate, wheat bran, the fine wheat rice cracker volume of many tastes that similar expanded rice cracker volume product chooses rice old man company(Milk Taste), FuWa company FuWa brown rice roll(Milk flavor)Work compares, and carries out trial test experiment.Test is divided into three parts:
(1)Subject is commented the taste of each given the test agent, mouthfeel, fragrance, outward appearance, form, entirety in the way of giving a mark Given a mark in terms of valency, the results are shown in Table 5.
Scoring criterion:
Taste:It can not receive(1 point), it is poor(2 points), commonly(3 points), like(4 points), like very much(5 points);Mouthfeel: It can not receive(1 point), it is poor(2 points), commonly(3 points), like(4 points), like very much(5 points);Fragrance:It can not receive(1 point), It is poor(2 points), commonly(3 points), like(4 points), like very much(5 points);Outward appearance:It can not receive(1 point), it is poor(2 points), commonly (3 points), like(4 points), like very much(5 points);The overall evaluation:It can not receive(1 point), it is poor(2 points), commonly(3 points), like (4 points), like very much(5 points).
Number:200 people, wherein 30% children(7~12 years old);30% teenager(12~18 years old);40% young woman(20~ 35 years old).Trial test amount is everyone 20g.Trial test mode is:In a home from home, each test and appraisal personnel under communicational aspects without independently tasting.Survey Examination mode is Blind Test, and it is Blind Test to refer to remaining test in addition to outward appearance.Testing time:In January, 2013.
The scoring test overall result of table 5
As can be seen from the above table, the comprehensive score of the sandwich expanded rice cracker volume of embodiment 1~3 is higher than existing production on the market Product, and each Example formulations product effect is close.Taste, mouthfeel, the fragrance of the sandwich expanded rice cracker volume of embodiment 1~3 is Most preferably, it is secondly the expanded rice cracker volume of rice class, is not added with calcium carbonate, the sandwich expanded rice cracker of wheat bran is rolled up on taste and mouthfeel To be worst.
(2)Suit one's taste, specifically evaluated in terms of mouthfeel, fragrance, outward appearance, form, the results are shown in Table 6.
The Analyses Methods for Sensory Evaluation Results of table 6
Note:The sense organ in terms of taste, mouthfeel, fragrance, outward appearance, form is rolled up due to the sandwich expanded rice cracker of embodiment 1~3 Evaluation result is uniformly provided in table 6 than more consistent.
From upper table result, many fine wheats of taste and FuWa brown rice roll taste are partially sweet, the expanded rice cracker volume flour taste of rice class It is heavier, appetite is influenceed, and the sandwich expanded rice cracker prepared with reference to inventive formulation rolls up all proper on taste, this just says The formula of bright rice cracker volume of the present invention is in taste(The beans taste being particularly added into)Aspect is more superior.The mouthfeels for growing fine wheat partially crisp more Property, loose degree is not enough, and FuWa brown rice roll mouthfeel slightly sticks tooth, is not added with calcium carbonate, the sandwich expanded rice cracker of wheat bran rolls up inclined fragility, And tooth is slightly sticked, and not only crisp degree is suitable for the sandwich expanded rice cracker volume of embodiment 1~3, and slugging, and entrance is finer and smoother, and this is Not available for other several prods including the full rice expanded rice cracker volume.This indicate that present invention introduces primary raw material Soy meal, because adjustment improves the usage ratio of wheat bran and calcium carbonate, is solved when soy meal is added to the bad of processing characteristics Influence, is allowed to more even better than the rice cracker volume taste and flavor that tradition is made based on rice;In terms of fragrance, embodiment 1~3 sandwich expanded rice cracker volume beans are fragrant, rice smell coordination is tempting, relatively fuller, and the complete expanded rice cracker volume fragrance of rice is partially light, inhales Gravitation is not.In terms of outward appearance, the sandwich expanded rice cracker volume of embodiment 1~3 is rectangle strip-shaped product, and analogous shape is less, than Relatively there is new meaning.
(3)Comparative evaluation is carried out to product nutrient reference value index, 7 are the results are shown in Table.
The nutrient measurement result of table 7
Note:Nutrient reference value % refers to that gross energy, protein, fat, the carbohydrate of every 100g products are accounted in upper table The ratio for one day nutrition intake amount of human body that Chinese Soclety of Nutrition is recommended.
From upper table result, gross energy, carbohydrate, the fat that above-mentioned each product is provided per 100g account for human body one day The ratio of intake is relatively.But from the content of protein, embodiment 1~3 is apparently higher than other products, and this experiment Using addition soy meal in example, contain many nutriments in soybean, for example soybean protein, dietary fiber, oligosaccharide, saponin and The functional component of the prevention and cure of cardiovascular disease such as isoflavones.It is main with glutamic acid and asparagus fern ammonia in soy proteinaceous amino acid composition Based on acid, in addition to methionine and cysteine content are less, remaining essential amino acids content has met or exceeded world health Human amino acid's requirement level of Organisation recommendations is especially higher with lysine content.Therefore addition of the present invention to soy meal, Make product nutrition added valve required for than apparently higher than the existing expanded class product based on rice in market, meeting Modern human populations Food should can cause appetite, and without adverse side effect, and the requirement containing abundant nutrition.
The chocolate flavoured sandwich expanded rice cracker volume of embodiment 4
Formula:
Idiosome:Soy meal 600g, rice 2800g, hominy grits 1000g, wheat bran 500g, white granulated sugar 500g, calcium carbonate 40g, Cocoa power 200g, edible salt 50g, water 200g.
Fillings:Soy meal 2800g, white granulated sugar 2000g, milk powder 800g, palm oil 2800g, cocoa power 400g, soybean ovum Phosphatidase 5 0g, Tea Polyphenols 4g, chocolate essence 15g, vanilla 7g, milk-taste essence 5g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, cocoa power, wheat bran, edible salt, calcium carbonate;Fillings Powder includes soy meal, white granulated sugar, milk powder, cocoa power.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin It is thin using non-aqueous super grinder after fat, Tea Polyphenols, chocolate essence, vanilla, milk-taste essence are mixed with fillings powder Change, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 10.
The chocolate flavoured sandwich expanded rice cracker volume of embodiment 5
Formula:
Idiosome:Soy meal 550g, rice 2500g, hominy grits 700g, wheat bran 400g, white granulated sugar 400g, calcium carbonate 32g, can Can powder 180g, edible salt 38g, water 160g.
Fillings:Soy meal 2600g, white granulated sugar 1800g, milk powder 700g, palm oil 2500g, cocoa power 380g, soybean ovum Phosphatidase 4 5g, Tea Polyphenols 3g, chocolate essence 13g, vanilla 5g, milk-taste essence 4g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, cocoa power, wheat bran, edible salt, calcium carbonate;Fillings Powder includes soy meal, white granulated sugar, milk powder, cocoa power.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin It is thin using non-aqueous super grinder after fat, Tea Polyphenols, chocolate essence, vanilla, milk-taste essence are mixed with fillings powder Change, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 10.
The chocolate flavoured sandwich expanded rice cracker volume of embodiment 6
Formula:
Idiosome:Soy meal 700g, rice 3000g, hominy grits 1200g, wheat bran 550g, white granulated sugar 600g, calcium carbonate 44g, Cocoa power 220g, edible salt 56g, water 270g.
Fillings:Soy meal 3000g, white granulated sugar 2100g, milk powder 870g, palm oil 3000g, cocoa power 440g, soybean ovum Phosphatidase 6 0g, Tea Polyphenols 5g, chocolate essence 17g, vanilla 9g, milk-taste essence 7g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, cocoa power, wheat bran, edible salt, calcium carbonate;Fillings Powder includes soy meal, white granulated sugar, milk powder, cocoa power.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin It is thin using non-aqueous super grinder after fat, Tea Polyphenols, chocolate essence, vanilla, milk-taste essence are mixed with fillings powder Change, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 10.
The full rice of comparative example 3 prepares sandwich expanded rice cracker instead of soy meal and rolled up
Formula:
Idiosome:Rice 3400g, hominy grits 1000g, wheat bran 500g, white granulated sugar 500g, calcium carbonate 40g, cocoa power 200g, Edible salt 50g, water 200g.
Fillings:White granulated sugar 3800g, milk powder 1800g, palm oil 2800g, cocoa power 400g, soybean lecithin 50g, tea Polyphenol 4g, chocolate essence 15g, vanilla 7g, milk-taste essence 5g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes rice, hominy grits, wheat bran, cocoa power, edible salt, calcium carbonate;Fillings powder includes White granulated sugar, milk powder, cocoa power,
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin It is thin using non-aqueous super grinder after fat, Tea Polyphenols, chocolate essence, vanilla, milk-taste essence are mixed with fillings powder Change, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 10.
Comparative example 4 is not added with calcium carbonate and wheat bran prepares sandwich expanded rice cracker volume
Formula:
Idiosome:Soy meal 600g, rice 2800g, hominy grits 1000g, white granulated sugar 500g, cocoa power 200g, edible salt 50g, water 200g.
Fillings:Soy meal 2800g, white granulated sugar 2000g, milk powder 800g, palm oil 2800g, cocoa power 400g, soybean Lecithin 50g, Tea Polyphenols 4g, chocolate essence 15g, vanilla 7g, milk-taste essence 5g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, white granulated sugar and powder is made;Powder is mixed Close uniform;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, cocoa power, edible salt;Fillings powder includes soybean Powder, white granulated sugar, milk powder, cocoa power.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin It is thin using non-aqueous super grinder after fat, Tea Polyphenols, chocolate essence, vanilla, milk-taste essence are mixed with fillings powder Change, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 10.
The chocolate flavoured sandwich expanded rice cracker volume of the embodiment 4~6 of test example 6 and the comparative experiments of existing similar products
Expanded rice cracker volume species is enriched in the market, but less using beans as main raw produce, therefore from implementation Example 4~6 prepare chocolate flavoured sandwich expanded rice cracker volume, the comparative example 3 by primary raw material of rice, using whole soybean powder as main original Expect but be not added with calcium carbonate, the comparative example of wheat bran 4, the fine wheat rice cracker of many tastes that similar expanded rice cracker volume product chooses rice old man company Volume(It is chocolate flavoured), FuWa company FuWa brown rice roll(Milk flavor)Work compares, and carries out trial test experiment.Test is divided into three parts:
(1)Subject is commented the taste of each given the test agent, mouthfeel, fragrance, outward appearance, form, entirety in the way of giving a mark Given a mark in terms of valency, the results are shown in Table 8.
Scoring criterion:
Taste:It can not receive(1 point), it is poor(2 points), commonly(3 points), like(4 points), like very much(5 points);Mouthfeel: It can not receive(1 point), it is poor(2 points), commonly(3 points), like(4 points), like very much(5 points);Fragrance:It can not receive(1 point), It is poor(2 points), commonly(3 points), like(4 points), like very much(5 points);Outward appearance:It can not receive(1 point), it is poor(2 points), commonly (3 points), like(4 points), like very much(5 points);The overall evaluation:It can not receive(1 point), it is poor(2 points), commonly(3 points), like (4 points), like very much(5 points).
Number:200 people, wherein 30% children(7~12 years old);30% teenager(12~18 years old);40% young woman(20~ 35 years old).Trial test amount is everyone 20g.Trial test mode is:In a home from home, each test and appraisal personnel under communicational aspects without independently tasting. Test mode is Blind Test, and it is Blind Test to refer to remaining test in addition to outward appearance.Testing time:In January, 2013.
The scoring test overall result of table 8
As can be seen from the above table, the comprehensive score of the chocolate flavoured sandwich expanded rice cracker volume of embodiment 4~6 is higher than on the market Existing product, and each Example formulations product effect is close.The mouth of the chocolate flavoured sandwich expanded rice cracker volume of embodiment 4~6 Taste, mouthfeel, fragrance are optimal, are secondly the expanded rice cracker volume of rice class, are not added with the sandwich expanded rice cracker volume of calcium carbonate, wheat bran It is worst on taste and mouthfeel.
(2)Specifically evaluated in terms of right, mouthfeel, fragrance, outward appearance, form, the results are shown in Table 9.
The Analyses Methods for Sensory Evaluation Results of table 9
Note:Because the chocolate flavoured sandwich expanded rice cracker of embodiment 4~6 is rolled up in taste, mouthfeel, fragrance, outward appearance, form side The Analyses Methods for Sensory Evaluation Results in face is uniformly provided in table 9 than more consistent.
From upper table result, many fine wheats of taste and FuWa brown rice roll taste are partially sweet, the expanded rice cracker volume flour taste of rice class It is heavier, appetite is influenceed, and the chocolate flavoured sandwich expanded rice cracker volume prepared with reference to inventive formulation all compares conjunction on taste Suitable, this just illustrates the formula of rice cracker volume of the present invention in taste(The bean powder being particularly added into)Aspect is more superior.It is grow fine wheat more The inclined fragility of mouthfeel, loose degree is not enough, and FuWa brown rice roll mouthfeel slightly sticks tooth, is not added with the chocolate flavoured folder of calcium carbonate, wheat bran The expanded rice cracker of the heart rolls up inclined fragility, and slightly sticks tooth, and the chocolate flavoured sandwich expanded rice cracker of embodiment 4~6 rolls up not only crisp degree Properly, and slugging, entrance is finer and smoother, and this is not available for other several prods including the expanded rice cracker volume of full rice. This indicate that present invention introduces primary raw material soy meal, because adjustment improves the usage ratio of wheat bran and calcium carbonate, solve Harmful effect during soy meal addition to processing characteristics, the rice cracker for being allowed to make based on rice than tradition rolls up taste and flavor more Victory one is raised;In terms of fragrance, chocolate flavoured sandwich expanded rice cracker volume beans perfume, the chocolate flavor of embodiment 4~6 are coordinated to lure People, comparison are full, and the complete expanded rice cracker volume fragrance of rice is partially light, and attraction is not.In terms of outward appearance, embodiment 4~6 it is chocolate flavoured Sandwich expanded rice cracker volume is rectangle strip-shaped product, and analogous shape is less, and comparing has new meaning.
(3)Comparative evaluation is carried out to product nutrient reference value index, 10 are the results are shown in Table.
The nutrient measurement result of table 10
Note:Nutrient reference value % refers to that gross energy, protein, fat, the carbohydrate of every 100g products are accounted in upper table The ratio for one day nutrition intake amount of human body that Chinese Soclety of Nutrition is recommended.
From upper table result, gross energy, carbohydrate, the fat that above-mentioned each product is provided per 100g account for human body one day The ratio of intake is relatively.But from the content of protein, embodiment 4~6 is apparently higher than other products, and this experiment Using addition soy meal in example, contain many nutriments in soybean, for example soybean protein, dietary fiber, oligosaccharide, saponin and The functional component of the prevention and cure of cardiovascular disease such as isoflavones.It is main with glutamic acid and asparagus fern ammonia in soy proteinaceous amino acid composition Based on acid, in addition to methionine and cysteine content are less, remaining essential amino acids content has met or exceeded world health Human amino acid's requirement level of Organisation recommendations is especially higher with lysine content.Therefore addition of the present invention to soy meal, Make product nutrition added valve required for than apparently higher than the existing expanded class product based on rice in market, meeting Modern human populations Food should can cause appetite, and without adverse side effect, and the requirement containing abundant nutrition.
The sandwich expanded rice cracker volume of the peanut filbert taste of embodiment 7
Formula:
Idiosome:Soy meal 600g, rice 2800g, hominy grits 1000g, wheat bran 500g, white granulated sugar 500g, calcium carbonate 40g, Edible salt 50g, water 200g.
Fillings:Soy meal 2800g, white granulated sugar 2000g, milk powder 800g, palm oil 2800g, peanut butter 800g, fibert sauce 50g, hazelnut flavor 15g, peanut essence 9g, milk-taste essence 5g, soybean lecithin 50g, Tea Polyphenols 4g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, edible salt, calcium carbonate;Fillings powder includes Soy meal, white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols, peanut butter, fibert sauce, hazelnut flavor, peanut essence, milk-taste essence are mixed with fillings powder, using non-aqueous super Fine grinder is refined, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 13.
The sandwich expanded rice cracker volume of the peanut filbert taste of embodiment 8
Formula:
Idiosome:Soy meal 550g, rice 2500g, hominy grits 700g, wheat bran 400g, white granulated sugar 400g, calcium carbonate 32g, food With salt 38g, water 160g.
Fillings:Soy meal 2600g, white granulated sugar 1800g, milk powder 700g, palm oil 2500g, peanut butter 700g, fibert sauce 40g, hazelnut flavor 13g, peanut essence 7g, milk-taste essence 4g, soybean lecithin 45g, Tea Polyphenols 3g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, edible salt, calcium carbonate;Fillings powder includes Soy meal, white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols, peanut butter, fibert sauce, hazelnut flavor, peanut essence, milk-taste essence are mixed with fillings powder, using non-aqueous super Fine grinder is refined, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 13.
The sandwich expanded rice cracker volume of the peanut filbert taste of embodiment 9
Formula:
Idiosome:Soy meal 700g, rice 3000g, hominy grits 1200g, wheat bran 550g, white granulated sugar 600g, calcium carbonate 44g, Edible salt 56g, water 270g.
Fillings:Soy meal 3000g, white granulated sugar 2100g, milk powder 870g, palm oil 3000g, peanut butter 900g, fibert sauce 60g, hazelnut flavor 18g, peanut essence 11g, milk-taste essence 7g, soybean lecithin 60g, Tea Polyphenols 5g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, edible salt, calcium carbonate;Fillings powder includes Soy meal, white granulated sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols, peanut butter, fibert sauce, hazelnut flavor, peanut essence, milk-taste essence are mixed with fillings powder, using non-aqueous super Fine grinder is refined, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 13.
The full rice of comparative example 5 prepares sandwich expanded rice cracker instead of soy meal and rolled up
Formula:
Idiosome:Rice 3400g, hominy grits 1000g, wheat bran 500g, white granulated sugar 500g, calcium carbonate 40g, edible salt 50g, water 200g。
Fillings:White granulated sugar 3800g, milk powder 1800g, palm oil 1500g, peanut butter 800g, fibert sauce 50g, fibert are fragrant Smart 15g, peanut essence 9g, milk-taste essence 5g, soybean lecithin 50g, Tea Polyphenols 4g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, wheat bran, white granulated sugar and powder is made;By powder Material is well mixed;Wherein idiosome powder includes rice, hominy grits, wheat bran, edible salt, calcium carbonate;Fillings powder include white granulated sugar, Milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols, peanut butter, fibert sauce, hazelnut flavor, peanut essence, milk-taste essence are mixed with fillings powder, using non-aqueous super Fine grinder is refined, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 13.
Comparative example 6 is not added with calcium carbonate and wheat bran prepares sandwich expanded rice cracker volume
Formula:
Idiosome:Soy meal 600g, rice 2800g, hominy grits 1000g, white granulated sugar 500g, edible salt 50g, water 200g.
Fillings:Soy meal 2800g, white granulated sugar 2000g, milk powder 800g, palm oil 2800g, peanut butter 800g, fibert sauce 50g, hazelnut flavor 15g, peanut essence 9g, milk-taste essence 5g, soybean lecithin 50g, Tea Polyphenols 4g.
Testing equipment:Pulverizer, mixer, non-aqueous super grinder, twin-screw extruder, dryer, continous way Rest the head on chartered plane.
Prepare:
1. pretreatment of raw material:Enter pulverization process using pulverizer rice, hominy grits, white granulated sugar;By the well mixed system of powder Into powder;Wherein idiosome powder includes soy meal, rice, hominy grits, wheat bran, edible salt;Fillings powder includes soy meal, white sand Sugar, milk powder.
2. mix:Uniform, the mixing time 2min, into idiosome material by water and idiosome powder stirring;By palm oil, soybean lecithin After fat, Tea Polyphenols, peanut butter, fibert sauce, hazelnut flavor, peanut essence, milk-taste essence are mixed with fillings powder, using non-aqueous super Fine grinder is refined, into fillings.
3. it is molded:By extruding and discharging in idiosome material and fillings input twin-screw extruder;Twin-screw extruder Parameter:Screw speed 18Hz, rate of feeding 17Hz, stuffing filling machine note filling speed 11Hz, cutting knife speed 21Hz;It is molded specification:75mm ×23mm×10mm。
4. dry:It will be dried after shaping in product feeding dryer, 77 DEG C of temperature, time 20min.
5. cool down:The product dried is placed on chilling room, room temperature is cooled to.
6. pack:Make through the packaging bags with ultraviolet disinfection.
Nutritional ingredient detection is carried out to the product prepared, the value of its nutrient compositions table is shown in Table 13.
The sandwich expanded rice cracker volume of the embodiment 7~9 of test example 7 and the comparative experiments of existing similar products
Expanded rice cracker volume species is enriched in the market, but less using beans as main raw produce, therefore from implementation Example 7~9 prepare the sandwich expanded rice cracker volume of peanut filbert taste, the comparative example 5 by primary raw material of rice, using whole soybean powder to be main Raw material but the comparative example 6 for being not added with calcium carbonate, wheat bran, the fine wheat rice of many tastes that similar expanded rice cracker volume product chooses rice old man company Fruit is rolled up(Milk flavor), FuWa company FuWa brown rice roll(Milk flavor)Work compares, and carries out trial test experiment.Test is divided into three parts:
(1)Subject is commented the taste of each given the test agent, mouthfeel, fragrance, outward appearance, form, entirety in the way of giving a mark Given a mark in terms of valency, the results are shown in Table 11.
Scoring criterion:
Taste:It can not receive(1 point), it is poor(2 points), commonly(3 points), like(4 points), like very much(5 points);Mouthfeel: It can not receive(1 point), it is poor(2 points), commonly(3 points), like(4 points), like very much(5 points);Fragrance:It can not receive(1 point), It is poor(2 points), commonly(3 points), like(4 points), like very much(5 points);Outward appearance:It can not receive(1 point), it is poor(2 points), commonly (3 points), like(4 points), like very much(5 points);The overall evaluation:It can not receive(1 point), it is poor(2 points), commonly(3 points), like (4 points), like very much(5 points).
Number:200 people, wherein 30% children(7~12 years old);30% teenager(12~18 years old);40% young woman(20~ 35 years old).Trial test amount is everyone 20g.Trial test mode is:In a home from home, each test and appraisal personnel under communicational aspects without independently tasting.Survey Examination mode is Blind Test, and it is Blind Test to refer to remaining test in addition to outward appearance.Testing time:In January, 2013.
The scoring test overall result of table 11
As can be seen from the above table, the comprehensive score of the sandwich expanded rice cracker volume of embodiment 7~9 is higher than existing production on the market Product, and each Example formulations product effect is close.Taste, mouthfeel, the fragrance of the sandwich expanded rice cracker volume of embodiment 7~9 is Most preferably, it is secondly the expanded rice cracker volume of rice class, is not added with calcium carbonate, the sandwich expanded rice cracker of wheat bran is rolled up on taste and mouthfeel To be worst.
(2)Specifically evaluated in terms of right, mouthfeel, fragrance, outward appearance, form, the results are shown in Table 12.
The Analyses Methods for Sensory Evaluation Results of table 12
Note:Because the sandwich expanded rice cracker volume of the peanut filbert taste of embodiment 7~9 is in taste, mouthfeel, fragrance, outward appearance, form The Analyses Methods for Sensory Evaluation Results of aspect is uniformly provided in table 12 than more consistent.
From upper table result, many fine wheats of taste and FuWa brown rice roll taste are partially sweet, the expanded rice cracker volume flour taste of rice class It is heavier, appetite is influenceed, and all compare conjunction on taste with reference to the sandwich expanded rice cracker volume of peanut filbert taste prepared by inventive formulation Suitable, this just illustrates the formula of rice cracker volume of the present invention in taste(The bean powder being particularly added into)Aspect is more superior.It is grow fine wheat more The inclined fragility of mouthfeel, loose degree is not enough, and FuWa brown rice roll mouthfeel slightly sticks tooth, is not added with the sandwich Extruded Rice of calcium carbonate, wheat bran Fruit rolls up inclined fragility, and slightly sticks tooth, and not only crisp degree is suitable for the sandwich expanded rice cracker volume of the peanut filbert taste of embodiment 7~9, and Slugging, entrance is finer and smoother, and this is not available for other several prods including the full rice expanded rice cracker volume.This is indicated that Present invention introduces primary raw material soy meal, because adjustment improves the usage ratio of wheat bran and calcium carbonate, solve soy meal and add The fashionable harmful effect to processing characteristics, is allowed to more even better than the rice cracker volume taste and flavor that tradition is made based on rice; In terms of fragrance, the sandwich expanded rice cracker volume beans of the peanut filbert taste of embodiment 7~9 are fragrant, peanut fibert smell coordination is tempting, Compare full, the complete expanded rice cracker volume fragrance of rice is partially light, and attraction is not.In terms of outward appearance, the peanut filbert taste of embodiment 7~9 Sandwich expanded rice cracker volume is rectangle strip-shaped product, and analogous shape is less, and comparing has new meaning.
(3)Comparative evaluation is carried out to product nutrient reference value index, 13 are the results are shown in Table.
The nutrient measurement result of table 13
Note:Nutrient reference value % refers to that gross energy, protein, fat, the carbohydrate of every 100g products are accounted in upper table The ratio for one day nutrition intake amount of human body that Chinese Soclety of Nutrition is recommended.
From upper table result, gross energy, carbohydrate, the fat that above-mentioned each product is provided per 100g account for human body one day The ratio of intake is relatively.But from the content of protein, embodiment 7~9 is apparently higher than other products, and this test example It is middle that many nutriments are contained in soybean using addition soy meal, such as soybean protein, dietary fiber, oligosaccharide, saponin and different The functional component of the prevention and cure of cardiovascular disease such as flavones.It is main with glutamic acid and aspartic acid in soy proteinaceous amino acid composition Based on, in addition to methionine and cysteine content are less, remaining essential amino acids content has met or exceeded world health group Human amino acid's requirement level of recommendation is knitted, it is especially higher with lysine content.Therefore addition of the present invention to soy meal, makes Product nutrition added valve is required for than apparently higher than the existing expanded class product based on rice in market, meeting Modern human populations Food should can cause appetite, and without adverse side effect, and the requirement containing abundant nutrition.

Claims (8)

1. sandwich expanded rice cracker volume, it is characterised in that:The raw material matched by following weight is made:
Idiosome:Powder is 6 parts of soybean, 28 parts of rice, 10 parts of hominy grits, 5 parts of wheat bran, 5 parts of white granulated sugars, 0.4 part of calcium carbonate, 0.5 Part edible salt;Reconciled with 2 parts of water;
Fillings:Powder is 28 parts of soybean, 20 parts of white granulated sugars, 8 parts of milk powder, 0.5 part of soybean lecithins, 0.04 part of Tea Polyphenols;With 28 Part palm oil reconciles;
Preparation method comprises the following steps:
A, pretreatment of raw material:Rice, hominy grits, wheat bran, white sugar powder are broken into powder, make its granularity for 150 μm≤D90≤ 840μm;Soybean is ground into powder, it is 30 μm≤D90≤54 μm to make its granularity;
B, mixing:With water mediation idiosome powder, idiosome material is made in stirring;Palm oil is heated up in advance thawing, mixed with fillings powder Close, carry out fine grinding and fillings is made;
C, shaping:By idiosome material and fillings extruding, expanded, shaping;
Extruding, expanded, shaping are realized using twin-screw extruder in step c, device parameter is as follows:Screw speed 14~ 25Hz, 14~25Hz of rate of feeding, stuffing filling machine note filling 8~17Hz of speed, 15~25Hz of cutting knife speed;Be molded specification be 73~ 77mm × 22~25mm × 7~10mm;
D, drying:Drying forming obtains product, and drying condition is:70~90 DEG C of temperature, 12~30min of time;
E, cooling:Product cooling will be dried to room temperature, produced.
2. chocolate flavoured sandwich expanded rice cracker volume, it is characterised in that:The raw material matched by following weight is made:
Idiosome:Powder is 6 parts of soybean, 28 parts of rice, 10 parts of hominy grits, 5 parts of wheat bran, 5 parts of white granulated sugars, 0.4 part of calcium carbonate, 0.5 Part edible salt, 2 parts of cocoa power;Reconciled with 2 parts of water;
Fillings:Powder is 28 parts of soybean, 20 parts of white granulated sugars, 8 parts of milk powder, 0.5 part of soybean lecithins, 0.04 part of Tea Polyphenols, cocoa 4 parts of powder, 0.2 part of flavoring essence;Reconciled with 28 parts of palm oils;
Preparation method comprises the following steps:
A, pretreatment of raw material:Rice, hominy grits, wheat bran, white sugar powder are broken into powder, make its granularity for 150 μm≤D90≤ 840μm;Soybean is ground into powder, it is 30 μm≤D90≤54 μm to make its granularity;
B, mixing:With water mediation idiosome powder, idiosome material is made in stirring;Palm oil is heated up in advance thawing, mixed with fillings powder Close, carry out fine grinding and fillings is made;
C, shaping:By idiosome material and fillings extruding, expanded, shaping;
Extruding, expanded, shaping are realized using twin-screw extruder in step c, device parameter is as follows:Screw speed 14~ 25Hz, 14~25Hz of rate of feeding, stuffing filling machine note filling 8~17Hz of speed, 15~25Hz of cutting knife speed;Be molded specification be 73~ 77mm × 22~25mm × 7~10mm;
D, drying:Drying forming obtains product, and drying condition is:70~90 DEG C of temperature, 12~30min of time;
E, cooling:Product cooling will be dried to room temperature, produced.
3. chocolate flavoured sandwich expanded rice cracker volume according to claim 2, it is characterised in that:The flavoring essence is milk taste At least one of essence, chocolate flavoured essence, vanilla flavored essence.
4. the sandwich expanded rice cracker volume of peanut filbert taste, it is characterised in that:The raw material matched by following weight is made:
Idiosome:Powder is 6 parts of soybean, 28 parts of rice, 10 parts of hominy grits, 5 parts of wheat bran, 5 parts of white granulated sugars, 0.4 part of calcium carbonate, 0.5 Part edible salt;Reconciled with 2 parts of water;
Fillings:Powder is 28 parts of soybean, 20 parts of white granulated sugars, 8 parts of milk powder, 0.5 part of soybean lecithins, 0.04 part of Tea Polyphenols, peanut 8 parts of sauce, 0.5 part of fibert sauce, 0.2 part of flavoring essence;Reconciled with 28 parts of palm oils;
Preparation method comprises the following steps:
A, pretreatment of raw material:Rice, hominy grits, wheat bran, white sugar powder are broken into powder, make its granularity for 150 μm≤D90≤ 840μm;Soybean is ground into powder, it is 30 μm≤D90≤54 μm to make its granularity;
B, mixing:With water mediation idiosome powder, idiosome material is made in stirring;Palm oil is heated up in advance thawing, mixed with fillings powder Close, carry out fine grinding and fillings is made;
C, shaping:By idiosome material and fillings extruding, expanded, shaping;
Extruding, expanded, shaping are realized using twin-screw extruder in step c, device parameter is as follows:Screw speed 14~ 25Hz, 14~25Hz of rate of feeding, stuffing filling machine note filling 8~17Hz of speed, 15~25Hz of cutting knife speed;Be molded specification be 73~ 77mm × 22~25mm × 7~10mm;
D, drying:Drying forming obtains product, and drying condition is:70~90 DEG C of temperature, 12~30min of time;
E, cooling:Product cooling will be dried to room temperature, produced.
5. the sandwich expanded rice cracker volume of peanut filbert taste according to claim 4, it is characterised in that:The flavoring essence is milk At least one of savory essence, peanut taste essence, the savory essence of fibert.
6. the preparation method of sandwich expanded rice cracker volume, it is characterised in that:Raw material weight proportioning of soup processed is:
Idiosome:Powder is 6 parts of soybean, 28 parts of rice, 10 parts of hominy grits, 5 parts of wheat bran, 5 parts of white granulated sugars, 0.4 part of calcium carbonate, 0.5 Part edible salt;Reconciled with 2 parts of water;
Fillings:Powder is 28 parts of soybean, 20 parts of white granulated sugars, 8 parts of milk powder, 0.5 part of soybean lecithins, 0.04 part of Tea Polyphenols;With 28 Part palm oil reconciles;
Preparation method comprises the following steps:
A, pretreatment of raw material:Rice, hominy grits, wheat bran, white sugar powder are broken into powder, make its granularity for 150 μm≤D90≤ 840μm;Soybean is ground into powder, it is 30 μm≤D90≤54 μm to make its granularity;
B, mixing:With water mediation idiosome powder, idiosome material is made in stirring;Palm oil is heated up in advance thawing, mixed with fillings powder Close, carry out fine grinding and fillings is made;
C, shaping:By idiosome material and fillings extruding, expanded, shaping;
Extruding, expanded, shaping are realized using twin-screw extruder in step c, device parameter is as follows:Screw speed 14~ 25Hz, 14~25Hz of rate of feeding, stuffing filling machine note filling 8~17Hz of speed, 15~25Hz of cutting knife speed;Be molded specification be 73~ 77mm × 22~25mm × 7~10mm;
D, drying:Drying forming obtains product, and drying condition is:70~90 DEG C of temperature, 12~30min of time;
E, cooling:Product cooling will be dried to room temperature, produced.
7. the preparation method of chocolate flavoured sandwich expanded rice cracker volume, it is characterised in that:Raw material weight proportioning of soup processed is:
Idiosome:Powder is 6 parts of soybean, 28 parts of rice, 10 parts of hominy grits, 5 parts of wheat bran, 5 parts of white granulated sugars, 0.4 part of calcium carbonate, 0.5 Part edible salt, 2 parts of cocoa power;Reconciled with 2 parts of water;
Fillings:Powder is 28 parts of soybean, 20 parts of white granulated sugars, 8 parts of milk powder, 0.5 part of soybean lecithins, 0.04 part of Tea Polyphenols, cocoa 4 parts of powder, 0.2 part of flavoring essence;Reconciled with 28 parts of palm oils;
Preparation method comprises the following steps:
A, pretreatment of raw material:Rice, hominy grits, wheat bran, white sugar powder are broken into powder, make its granularity for 150 μm≤D90≤ 840μm;Soybean is ground into powder, it is 30 μm≤D90≤54 μm to make its granularity;
B, mixing:With water mediation idiosome powder, idiosome material is made in stirring;Palm oil is heated up in advance thawing, mixed with fillings powder Close, carry out fine grinding and fillings is made;
C, shaping:By idiosome material and fillings extruding, expanded, shaping;
Extruding, expanded, shaping are realized using twin-screw extruder in step c, device parameter is as follows:Screw speed 14~ 25Hz, 14~25Hz of rate of feeding, stuffing filling machine note filling 8~17Hz of speed, 15~25Hz of cutting knife speed;Be molded specification be 73~ 77mm × 22~25mm × 7~10mm;
D, drying:Drying forming obtains product, and drying condition is:70~90 DEG C of temperature, 12~30min of time;
E, cooling:Product cooling will be dried to room temperature, produced.
8. the preparation method of the sandwich expanded rice cracker volume of peanut filbert taste, it is characterised in that:Raw material weight proportioning of soup processed is:
Idiosome:Powder is 6 parts of soybean, 28 parts of rice, 10 parts of hominy grits, 5 parts of wheat bran, 5 parts of white granulated sugars, 0.4 part of calcium carbonate, 0.5 Part edible salt;Reconciled with 2 parts of water;
Fillings:Powder is 28 parts of soybean, 20 parts of white granulated sugars, 8 parts of milk powder, 0.5 part of soybean lecithins, 0.04 part of Tea Polyphenols, peanut 8 parts of sauce, 0.5 part of fibert sauce, 0.2 part of flavoring essence;Reconciled with 28 parts of palm oils;
Preparation method comprises the following steps:
A, pretreatment of raw material:Rice, hominy grits, wheat bran, white sugar powder are broken into powder, make its granularity for 150 μm≤D90≤ 840μm;Soybean is ground into powder, it is 30 μm≤D90≤54 μm to make its granularity;
B, mixing:With water mediation idiosome powder, idiosome material is made in stirring;Palm oil is heated up in advance thawing, mixed with fillings powder Close, carry out fine grinding and fillings is made;
C, shaping:By idiosome material and fillings extruding, expanded, shaping;
Extruding, expanded, shaping are realized using twin-screw extruder in step c, device parameter is as follows:Screw speed 14~ 25Hz, 14~25Hz of rate of feeding, stuffing filling machine note filling 8~17Hz of speed, 15~25Hz of cutting knife speed;Be molded specification be 73~ 77mm × 22~25mm × 7~10mm;
D, drying:Drying forming obtains product, and drying condition is:70~90 DEG C of temperature, 12~30min of time;
E, cooling:Product cooling will be dried to room temperature, produced.
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