CN104062698A - Production method for high-intensity reflective films - Google Patents
Production method for high-intensity reflective films Download PDFInfo
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- CN104062698A CN104062698A CN201410111799.1A CN201410111799A CN104062698A CN 104062698 A CN104062698 A CN 104062698A CN 201410111799 A CN201410111799 A CN 201410111799A CN 104062698 A CN104062698 A CN 104062698A
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Abstract
The invention discloses a production method for high-intensity reflective films. The preparation method comprises the steps of: 1, unwinding a PET film, coating the PET film with waterborne polyurethane resin, uniformly planting glass beads on the waterborne polyurethane resin after warming, and warming to shape and winding, thus at last obtaining a PET bead planted film; 2, placing the PET bead planted film into a vacuum coating device, heating the metal layer by 10V and 0.5A direct current to enable the metal layer to be uniformly attached to the glass bead layer of the PET bead planted film to form a reflective layer; 3, extruding polyurethane and titanium dioxide which are mixed according to a ratio of 4:1 by two screws and coating on the 25-micron PET film to form a film, fitting with the reflective layer and then forming a composite film by 100-degree hot pressing; 4, stripping the PET film of the composite film, and then laminating with a PVC film on a grain hot pressing machine with specific shape to form a honeycombed reflective film; 5, coating the PET film with pressure-sensitive resin, and compounding with the honeycombed reflective film to form a finished product. The invention also provides a production method for the high-intensity reflective film which is more environment-friendly.
Description
Technical field
The present invention relates to new material manufacturing technology, specifically a kind of manufacture method of high-strength reflecting film.
Background technology
Intensity level reflective membrane, with its stronger reflex reflection performance, obtains widespread use in fields such as road, space flight, navigation, mining.Be applied at present the most universal high-strength reflecting films taking high refractive index glass micro pearl as reflective original paper exactly such as communications and transportation.Existing high intensity level, is all that solvent type resin is produced, and it is a large amount of solvent evaporates in process of production, has brought very large destruction to environment.
Summary of the invention
The object of the present invention is to provide a kind of manufacture method of high-strength reflecting film, the more environmental protection of this high-strength reflecting film.
For achieving the above object, the invention provides following technical scheme:
A manufacture method for high-strength reflecting film, comprises the following steps:
(1) PET film is unreeled, and be coated with waterborne polyurethane resin at PET film, after drying temperature, on waterborne polyurethane resin, sod uniformly glass microballoon, then dry temperature sizing rolling, finally obtain PET bead planted film;
(2) PET bead planted film is put into vacuum coating equipment, and with the direct current heating of metal layer of 10V, 0.5A, metal level is attached in the soot layer of PET bead planted film uniformly and forms reflection horizon;
(3) with twin-screw, the polyurethane particles of mixing in 4: 1 ratios and titanium dioxide are extruded and are applied to film forming on the PET film of 25um, after then closing with the metal level laminating in reflection horizon through 100 DEG C of hot pressing formation composite membranes;
(4) the PET film of composite membrane is peeled off, then, with the pressing under the condition of 180 DEG C of temperature on the lines heat-sealing machine of given shape of PVC film, formed cellular reflective membrane;
(5) by thick 10um pressure-sensitive resin-coated on PET film, be compounded to form finished product with described cellular reflective membrane.
As further scheme: the described aqueous polyurethane thickness of step (1) is 0.1-0.5nm, described in sod glass microballoon temperature be 80-90 DEG C, described sizing rolling temperature is 100-120 DEG C.
As further scheme: the described metal layer thickness of step (2) is 1-10nm.
As further scheme: the atmospheric pressure in the described vacuum coating equipment of step (2) is 4.0-5.0*10
-2pa.
As further scheme: in step (4), the thickness of described PVC film is 50-75um.
As further scheme: in step (1), can carry out plant with metallocene layer PE film, form PE bead planted film.
Compared with prior art, the invention has the beneficial effects as follows: the more manufacture method of the high-strength reflecting film of environmental protection is provided.
Embodiment
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment
In the embodiment of the present invention, a kind of manufacture method of high-strength reflecting film, comprises the following steps:
(1) PET film is unreeled, and be coated with waterborne polyurethane resin at PET film, after drying temperature, on waterborne polyurethane resin, sod uniformly glass microballoon, then dry temperature sizing rolling, finally obtain PET bead planted film;
(2) PET bead planted film is put into vacuum coating equipment, and with the direct current heating of metal layer of 10V, 0.5A, metal level is attached in the soot layer of PET bead planted film uniformly and forms reflection horizon;
(3) with twin-screw, the polyurethane particles of mixing in 4: 1 ratios and titanium dioxide are extruded and are applied to film forming on the PET film of 25um, then with reflection horizon laminating after through 100 DEG C of hot pressing formation composite membranes;
(4) the PET film of composite membrane is peeled off, then, with the pressing under the condition of 180 DEG C of temperature on the lines heat-sealing machine of given shape of PVC film, formed cellular reflective membrane;
(5) by thick 10um pressure-sensitive resin-coated on PET film, be compounded to form finished product with described cellular reflective membrane.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned example embodiment, and in the situation that not deviating from spirit of the present invention or essential characteristic, can realize the present invention with other concrete form.Therefore, no matter from which point, all should regard embodiment as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, is therefore intended to all changes that drop in the implication and the scope that are equal to important document of claim to include in the present invention.
In addition, be to be understood that, although this instructions is described according to embodiment, but be not that each embodiment only comprises an independently technical scheme, this narrating mode of instructions is only for clarity sake, those skilled in the art should make instructions as a whole, and the technical scheme in each embodiment also can, through appropriately combined, form other embodiments that it will be appreciated by those skilled in the art that.
Claims (6)
1. a manufacture method for high-strength reflecting film, is characterized in that, comprises the following steps:
(1) PET film is unreeled, and be coated with waterborne polyurethane resin at PET film, after drying temperature, on waterborne polyurethane resin, sod uniformly glass microballoon, then dry temperature sizing rolling, finally obtain PET bead planted film;
(2) PET bead planted film is put into vacuum coating equipment, and with the direct current heating of metal layer of 10V, 0.5A, metal level is attached in the soot layer of PET bead planted film uniformly and forms reflection horizon;
(3) with twin-screw, the polyurethane particles of mixing in 4: 1 ratios and titanium dioxide are extruded and are applied to film forming on the PET film of 25um, then with reflection horizon laminating after through 100 DEG C of hot pressing formation composite membranes;
(4) the PET film of composite membrane is peeled off, then, with the pressing under the condition of 180 DEG C of temperature on the lines heat-sealing machine of given shape of PVC film, formed cellular reflective membrane;
(5) by thick 10um pressure-sensitive resin-coated on PET film, be compounded to form finished product with described cellular reflective membrane.
2. the manufacture method of a kind of high-strength reflecting film according to claim 1, is characterized in that, the described aqueous polyurethane thickness of step (1) is 0.1-0.5nm, and described plant temperature is 80-90 DEG C, and described sizing rolling temperature is 100-120 DEG C.
3. the manufacture method of a kind of high-strength reflecting film according to claim 1, is characterized in that, the described metal layer thickness of step (2) is 1-10nm.
4. the manufacture method of a kind of high-strength reflecting film according to claim 1, is characterized in that, the atmospheric pressure in the described vacuum coating equipment of step (2) is 4.0-5.0*10
-2pa.
5. the manufacture method of a kind of high-strength reflecting film according to claim 1, is characterized in that, described in step (4), the thickness of PVC film is 50-75um.
6. the manufacture method of a kind of high-strength reflecting film according to claim 1, is characterized in that, in step (1), can carry out plant with metallocene layer PE film, forms PE bead planted film.
Priority Applications (1)
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CN201410111799.1A CN104062698A (en) | 2014-03-20 | 2014-03-20 | Production method for high-intensity reflective films |
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CN201410111799.1A CN104062698A (en) | 2014-03-20 | 2014-03-20 | Production method for high-intensity reflective films |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108118537A (en) * | 2018-02-07 | 2018-06-05 | 海宁市现代汽车座套有限公司 | A kind of Reflection fabric and preparation method thereof |
CN109968678A (en) * | 2019-04-01 | 2019-07-05 | 安徽环泰新材料科技有限公司 | The ultralight reflection composite film production technology of glass hollow microballoon |
CN110157347A (en) * | 2019-05-05 | 2019-08-23 | 浙江夜光明光电科技股份有限公司 | A kind of high-strength reflecting film and preparation method thereof |
CN110435270A (en) * | 2019-07-20 | 2019-11-12 | 东莞市安大稀土发光材料有限公司 | A kind of light-accumulated luminous film and its manufacturing method |
CN111897040A (en) * | 2020-08-12 | 2020-11-06 | 常州市日月反光材料有限公司 | High-strength tear-resistant reflective film and preparation process thereof |
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CN1031606A (en) * | 1987-05-15 | 1989-03-08 | 明尼苏达州采矿制造公司 | Cellular high whiteness encapsulated retroreflective len with flexible frisket |
US20050046573A1 (en) * | 2001-04-30 | 2005-03-03 | Velasco Francisco Martinez De | Selective metal removal process for metallized retro-reflective and holographic films and radio frequency devices made therewith |
CN101571607A (en) * | 2009-04-13 | 2009-11-04 | 常州华日升反光材料有限公司 | Reflective membrane for license plate and method for manufacturing same and license plate |
CN103048713A (en) * | 2013-01-07 | 2013-04-17 | 浙江方远夜视丽反光材料有限公司 | Manufacture method for colored reflective product |
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2014
- 2014-03-20 CN CN201410111799.1A patent/CN104062698A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1031606A (en) * | 1987-05-15 | 1989-03-08 | 明尼苏达州采矿制造公司 | Cellular high whiteness encapsulated retroreflective len with flexible frisket |
US20050046573A1 (en) * | 2001-04-30 | 2005-03-03 | Velasco Francisco Martinez De | Selective metal removal process for metallized retro-reflective and holographic films and radio frequency devices made therewith |
CN101571607A (en) * | 2009-04-13 | 2009-11-04 | 常州华日升反光材料有限公司 | Reflective membrane for license plate and method for manufacturing same and license plate |
CN103048713A (en) * | 2013-01-07 | 2013-04-17 | 浙江方远夜视丽反光材料有限公司 | Manufacture method for colored reflective product |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108118537A (en) * | 2018-02-07 | 2018-06-05 | 海宁市现代汽车座套有限公司 | A kind of Reflection fabric and preparation method thereof |
CN109968678A (en) * | 2019-04-01 | 2019-07-05 | 安徽环泰新材料科技有限公司 | The ultralight reflection composite film production technology of glass hollow microballoon |
CN110157347A (en) * | 2019-05-05 | 2019-08-23 | 浙江夜光明光电科技股份有限公司 | A kind of high-strength reflecting film and preparation method thereof |
CN110157347B (en) * | 2019-05-05 | 2021-05-11 | 浙江夜光明光电科技股份有限公司 | High-strength reflective film and preparation method thereof |
CN110435270A (en) * | 2019-07-20 | 2019-11-12 | 东莞市安大稀土发光材料有限公司 | A kind of light-accumulated luminous film and its manufacturing method |
CN111897040A (en) * | 2020-08-12 | 2020-11-06 | 常州市日月反光材料有限公司 | High-strength tear-resistant reflective film and preparation process thereof |
CN111897040B (en) * | 2020-08-12 | 2022-04-15 | 常州市日月反光材料有限公司 | High-strength tear-resistant reflective film and preparation process thereof |
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Address after: 318000 B-7 block, Binhai Industrial block, Taizhou Economic Development Zone, Taizhou, Zhejiang Applicant after: ZHEJIANG YGM TECHNOLOGY CO., LTD. Address before: 318000 B-7 block, Binhai Industrial block, Taizhou Economic Development Zone, Taizhou, Zhejiang Applicant before: The Taizhou plain ten thousand wound bright Trade Co., Ltd.s of noctilucence |
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