CN104060362A - Creel for ultra-fine metal wire warping - Google Patents
Creel for ultra-fine metal wire warping Download PDFInfo
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- CN104060362A CN104060362A CN201410265190.XA CN201410265190A CN104060362A CN 104060362 A CN104060362 A CN 104060362A CN 201410265190 A CN201410265190 A CN 201410265190A CN 104060362 A CN104060362 A CN 104060362A
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- spool
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Abstract
The invention discloses a creel for ultra-fine metal wire warping. The creel comprises a machine frame, a bobbin fixing frame, a bobbin support frame, a tensioner, a wire collecting plate, a bobbin, a bobbin support shaft and a magnetic eye, wherein the machine frame is a whole body or consists of a plurality of independent sub machine frames. When the machine frame consists of a plurality of sub machine frames, the sub machine frames are arranged in a way of forming a certain angle, in addition, a distance is formed between the sub machine frames, the two ends of the bobbin fixing frame are fixed on the machine frame, the bobbin support frame is arranged on the bobbin fixing frame, the tensioner is an electromagnetic damping tensioner and is fixedly arranged on the bobbin support frame, one end of the bobbin support shaft is fixedly arranged on the electromagnetic damping tensioner, the bobbin is sheathed on the bobbin support shaft and is fixed, the radial surface of the magnetic eye is parallel to the axial line of the bobbin for guaranteeing tangential unwinding of warp yarns, the wire collecting plate is positioned in front of the machine frame, and a wire collecting hole corresponding to the magnetic eye is formed in the wire collecting plate. The creel has the advantages that the uniform tension of metal wire yarns in the warping process can be guaranteed, the end breaking and the metal wire yarn abrasion in the warping process are reduced, the twisted knotting of the metal wire yarns is prevented, and the warping quality is improved.
Description
Technical field
The present invention relates to textile apparatus technical field, particularly relate to a kind of creel for Gas in Ultra-thin Metal Wires warping.
Background technology
Warping be exactly by bobbin yarn according to warp thread radical and the length of technological requirement, under identical tension force, parallel, constant speed, neat being wound up on coiled hair, be vital one preparatory process in compiling braiding.Ensureing the tension in Warping of every warp thread uniformity, is that can the follow-up weaving of restriction carry out and the key of product quality quality smoothly.Warping creel is placed spool exactly, is generally made up of parts such as frame, spool fixed mount, spool bracing frame, tensioners.Creel generally also has tension force control, the functions such as broken yarn self-stop and signal designation, and these functions have important impact to raising warp quality, warping efficiency, therefore select suitable creel to have great importance for improving warp thread warp quality.
Warping creel adopts over-end withdrawal mode more at present.The warping spool of over-end withdrawal is circular cone bobbin, and unwinding the warp formula spool does not need revolution, is conducive to the raising of speed of beaming and quality, and can make spool package capacity increase.But during for Gas in Ultra-thin Metal Wires yarn warping, the rigidity of wire own is very large, so wire yarn easily causes the fracture of yarn in the time that axially unwinding is got off from spool, and produce moment of torsion wrapping phenomena, can have a strong impact on the contrary warp quality, and the friction of wire yarn and warping parts too much, overlay coating can peel off.
Patent ZL201220729982.4 has introduced the special warping creel of a kind of wire yarn, this creel adopts the mode of the tangential unwinding of warp thread, warp thread bears certain drafting force makes spool turn round around spindle support, and under the effect of tension force, wire yarn is difficult for occurring from kink phenomenon in straight configuration always.Each spool in this creel relies on two leather packings in left and right to be fixed on spool back shaft, is at this moment mainly the frictional force of leather packing to spool to the bed knife of spool.Because the position that leather packing is fixing is felt with warping work entirely, easily cause a deviation, too tightly the rotation of yarn cylinder is blunt in fixed position, position too pine spool rotate time about be offset, and leather packing can not be completely fixed spool, so just caused spool to swing between two leather packings, this spool moves left and right, and easily causes Yarn tension fluctuation and to produce tension force irregular.
And this warping creel is in the time that warping is braked, because leather packing is less to the frictional force of spool, spool can not stop in time under the effect of inertia, causes yarn tension irregular.
In addition, as the creel of an independent entirety, board-type collection filament plate is different with the angle of contact of position, both sides yarn to creel center yarn, and this has caused warp tension to differ.Also easily yarn is caused to scratch, if wire yarn, too much friction, easily causes overlay coating to peel off.
Summary of the invention
Technical problem to be solved by this invention is a kind of creel for Gas in Ultra-thin Metal Wires warping designing for above-mentioned problems of the prior art, this creel adopts electromagnetic damping tensioner to replace common tensioner, electromagnetic damping tensioner is fixed on " L " type spool bracing frame with magnetic eye, again spool back shaft is fixed on electromagnetic damping tensioner, spool is enclosed within on spool back shaft, electromagnetic damping tensioner adjustable tension size, all electromagnetic damping tensioner tension force is unified.When warping is during with some tension tractive yarn movement, electromagnetic damping tensioner applies that set and power spool switched in opposite, makes tension in Warping uniformity; In the time that warping is stopped, irregular thereby larger electromagnetic damping tension force can stop spool inertia to rotate the yarn tension causing effectively.Adopt electromagnetic damping tensioner and the creel that tangentially moves back line, make every one metal wire yarn in warping process always in straight configuration, even tension is consistent, has also reduced the bending kink of wire yarn.Erecting be set to by two above independently subsystem frame form, and arrange with certain angle, between each independent rack, have certain distance, facilitate warping work to change yarn, the operations such as joint.And change collection filament plate into knuckle type by vertical bar type, parallel respectively with each independent rack, make wire yarn and the approximate straight angle of the angle of contact that collects hole on filament plate, this can not only make tension in Warping uniformity, can also reduce the wearing and tearing to wire surface Gold plated Layer.Because wire yarn is superfine, do not examine and be difficult to find, for prevent that ignorant personnel or operative employee from rushing because not seeing the destruction that wire yarn is caused, and arranges yellow warning rail in creel both sides by mistake.
The present invention requires the technical problem solving to be achieved through the following technical solutions:
A kind of creel for Gas in Ultra-thin Metal Wires warping, it is characterized in that, comprise frame, spool fixed mount, spool bracing frame, tensioner, collection filament plate, spool, spool back shaft and magnetic eye, described frame as a whole or by two above independently subsystem frame form, when frame is when by two, independently subsystem frame forms above, every two subsystem frames all do not separate mutually in same plane and between subsystem frame, described spool fixed mount two ends are fixed in frame, described spool bracing frame is arranged on spool fixed mount, described tensioner is electromagnetic damping tensioner and is fixed on spool bracing frame, described spool back shaft one end is inserted in electromagnetic damping tensioner and spool back shaft can rotate, described spool is enclosed within on spool back shaft and fixes, in the time that spool unwinding is rotated, spool back shaft and spool coaxial synchronous rotate, magnetic damping tension device is to the power of spool direction of rotation, make yarn on spool according to the tension force of the power value control yarn of setting, the sagittal plane of described magnetic eye and yarn tube axis line parallel are used for ensureing the tangential unwinding of warp thread, described collection filament plate is positioned at frame front, on it, have collection silk hole, described collection silk hole is corresponding with magnetic eye.
When frame is when by two, independently subsystem frame forms above, the described filament plate that integrates is as knuckle type, and a wherein folding surface of collection filament plate is parallel with the frame face of one of them subsystem frame respectively.
Described spool bracing frame is " L " type, and described electromagnetic damping tensioner is fixed on one end of " L " type spool bracing frame, and described magnetic eye is located at the other end of " L " type spool bracing frame, and is positioned at the center of spool.
Described spool is fixed on spool back shaft by screw or pin, described spool one end is electromagnetic damping tensioner, the other end withstands with the spring vertex of a cone, the described spring vertex of a cone comprises the porose cone in center, spring and circular ring plate, described spring is positioned between centrum and circular ring plate also integrally welded, the described spring vertex of a cone is enclosed within on spool back shaft, and described cone withstands on spool, and the described circular ring plate other end blocks with baffle plate.The spring vertex of a cone is used for preventing that spool from horizontally slipping.
Warning rail is equipped with in described frame most external both sides.
Adopt electromagnetic damping tensioner to replace common tensioner, in the time that warping moves with some tension tractive wire yarn, the big or small opposite force that electromagnetic damping tensioner sets, makes tension in Warping uniformity; In the time that warping is stopped, irregular thereby larger electromagnetic damping tension force can stop spool inertia to rotate the wire yarn tension causing effectively.Wire yarn between collection filament plate and the approximate straight angle of angle of contact that collects collection silk hole on filament plate, this can not only make tension in Warping uniformity, can also reduce the wearing and tearing to wire surface Gold plated Layer.
Owing to having adopted as above technical scheme, the present invention has following features:
Can effectively control the tension force of yarn in warping process irregular, the tension in Warping that ensures every one thread is in full accord, reduce the broken end in warping process, and can alleviate the wearing and tearing to wire yarn, prevent wire yarn distortion tubercle, meet the warping requirement of different metals silk, ensured the warp quality of wire yarn.
Brief description of the drawings
Fig. 1 is general structure schematic diagram of the present invention.
Fig. 2 is that the present invention assembles afer bay structure front view.
Fig. 3 is that the present invention assembles afer bay structure side view.
Fig. 4 is stereogram after spool bracing frame of the present invention, yarn tube axis, spool, the assembling of electromagnetic damping tensioner.
Fig. 5 is spool bracing frame of the present invention, yarn tube axis, spool, electromagnetic damping tensioner assembling back plane figure.
Fig. 6 is schematic diagram after spool bracing frame of the present invention, yarn tube axis, the assembling of some magnetic damping tension device.
Fig. 7 the present invention collects filament plate structural representation.
Detailed description of the invention
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the present invention includes frame 1, spool fixed mount 2, warning rail 3, porcelain eye 4, spool bracing frame 5, spool 6, the spring vertex of a cone 7, spool back shaft 8, electromagnetic damping tensioner 9, baffle plate 10, collection filament plate 11, opens some collection silks hole 12 on collection filament plate 11.
Spool fixed mount 2 is fixed in frame 1, spool bracing frame 5 is " L " type, its one end is with porcelain eye 4, " L " type spool bracing frame 5 with magnetic eye 4 is vertically fixed on spool fixed mount 2, and spool back shaft 8 is fixed on the other end of " L " type spool bracing frame 5 after being connected with electromagnetic damping tensioner 9.Spool 6 is enclosed within on spool back shaft 8 and with pin or screw etc. and fixes, and withstand with the spring vertex of a cone 7 spool 6 one end, and with the stuck spring vertex of a cone 7 of baffle plate 10, spool 6 can not be moved around.The sagittal plane of magnetic eye 4 is parallel with the axis of spool 6, and is positioned at the center of spool 6.
Frame 1 can be an overall structure, also can by two above independently subsystem frame form, each subsystem frame is arranged with certain angle, and leaves certain distance between each subsystem frame.Facilitate warping work to change yarn, the operations such as joint.The frame 1 of the present embodiment by three independently subsystem frame form.
Due to frame 1 be by three independently subsystem frame form, three each independent subsystem frames are arranged at a certain angle.Collection filament plate 11 is designed to knuckle type by the present invention, the various piece of knuckle is parallel respectively with 3 independent rack, wire yarn and the approximate straight angle of the angle of contact that collects the collection silk hole 12 on filament plate 11 like this, when this can not only make warping, the even tension of wire yarn is consistent, can also reduce the wearing and tearing to wire yam surface Gold plated Layer.
Electromagnetic damping tensioner 9 adjustable tension sizes of the present invention, by unified all electromagnetic damping tensioners 9 tension force.When warping is during with some tension tractive wire yarn movement, the big or small opposite force that electromagnetic damping tensioner 9 sets, makes tension in Warping uniformity; In the time that warping is stopped, can effectively stop inertia to cause spool 6 to be rotated further and the wire yarn tension that produces is irregular compared with large electromagnetic damping tension force.Adopt electromagnetic damping tensioner 9 and the mode of tangentially moving back line, make every one metal wire yarn in warping process always in straight configuration, even tension is consistent, thereby reduce the friction between bending kink and wire yarn and the yarn guide member of wire yarn, eliminate the kink phenomenon in wire yarn warping process, reduce peeling off of wire yam surface coating, made the wire yarn after warping can meet the requirement through compiling braiding.
Wire yarn directly enters the collection silk hole 12 of knuckle type collection filament plate 11 after magnetic eye 4 is drawn.Because wire yarn is superfine, do not examine and be difficult to find, for prevent that ignorant personnel from rushing because not seeing the destruction that wire yarn is caused, and arranges yellow warning rail 3 in frame 1 outermost end both sides by mistake.
More than show and described general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (9)
1. the creel for Gas in Ultra-thin Metal Wires warping, it is characterized in that, comprise frame, spool fixed mount, spool bracing frame, tensioner, collection filament plate, spool, spool back shaft and magnetic eye, described frame as a whole or by two above independently subsystem frame form, when frame is when by two, independently subsystem frame forms above, every two subsystem frames all do not separate mutually in same plane and between subsystem frame, described spool fixed mount two ends are fixed in frame, described spool bracing frame is arranged on spool fixed mount, described tensioner is electromagnetic damping tensioner and is fixed on spool bracing frame, described spool back shaft one end is inserted in electromagnetic damping tensioner and spool back shaft can rotate, described spool is enclosed within on spool back shaft and fixes, in the time that spool unwinding is rotated, spool back shaft and spool coaxial synchronous rotate, the sagittal plane of described magnetic eye and yarn tube axis line parallel are used for ensureing the tangential unwinding of warp thread, described collection filament plate is positioned at frame front, on it, have collection silk hole, described collection silk hole is corresponding with magnetic eye.
2. a kind of creel for Gas in Ultra-thin Metal Wires warping as claimed in claim 1, it is characterized in that, when frame is when by two, independently subsystem frame forms above, the described filament plate that integrates is as knuckle type, and one of them folding surface of collection filament plate is parallel with the frame face of one of them subsystem frame respectively.
3. a kind of creel for Gas in Ultra-thin Metal Wires warping as claimed in claim 1 or 2, it is characterized in that, described spool bracing frame is " L " type, described electromagnetic damping tensioner is fixed on one end of " L " type spool bracing frame, described magnetic eye is located at the other end of " L " type spool bracing frame, and is positioned at the center of spool.
4. a kind of creel for Gas in Ultra-thin Metal Wires warping as claimed in claim 1 or 2, it is characterized in that, described spool is fixed on spool back shaft by screw or pin, described spool one end is electromagnetic damping tensioner, the other end withstands with the spring vertex of a cone, prevent that spool from horizontally slipping, the described spring vertex of a cone blocks with baffle plate.
5. a kind of creel for Gas in Ultra-thin Metal Wires warping as claimed in claim 3, it is characterized in that, described spool is fixed on spool back shaft by screw or pin, described spool one end is electromagnetic damping tensioner, the other end withstands with the spring vertex of a cone, the described spring vertex of a cone comprises the porose cone in center, spring, circular ring plate, described both ends of the spring is integrally welded with centrum and circular ring plate respectively, the described spring vertex of a cone is enclosed within on spool back shaft, described cone withstands on spool, and the described circular ring plate other end blocks with baffle plate.
6. a kind of creel for Gas in Ultra-thin Metal Wires warping as claimed in claim 1 or 2, is characterized in that, warning rail is equipped with in described frame most external both sides.
7. a kind of creel for Gas in Ultra-thin Metal Wires warping as claimed in claim 3, is characterized in that, warning rail is equipped with in described frame most external both sides.
8. a kind of creel for Gas in Ultra-thin Metal Wires warping as claimed in claim 4, is characterized in that, warning rail is equipped with in described frame most external both sides.
9. a kind of creel for Gas in Ultra-thin Metal Wires warping as claimed in claim 5, is characterized in that, warning rail is equipped with in described frame most external both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410265190.XA CN104060362B (en) | 2014-06-16 | 2014-06-16 | A kind of creel for Gas in Ultra-thin Metal Wires warping |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410265190.XA CN104060362B (en) | 2014-06-16 | 2014-06-16 | A kind of creel for Gas in Ultra-thin Metal Wires warping |
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| Publication Number | Publication Date |
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| CN104060362A true CN104060362A (en) | 2014-09-24 |
| CN104060362B CN104060362B (en) | 2016-11-23 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106435970A (en) * | 2015-07-31 | 2017-02-22 | 江苏田园新材料股份有限公司 | Electronic tension-constant device |
| CN107604517A (en) * | 2017-08-16 | 2018-01-19 | 泰州市凌峰机电设备有限公司 | A kind of spindle with backrush tension force |
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2014
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106435970A (en) * | 2015-07-31 | 2017-02-22 | 江苏田园新材料股份有限公司 | Electronic tension-constant device |
| CN107604517A (en) * | 2017-08-16 | 2018-01-19 | 泰州市凌峰机电设备有限公司 | A kind of spindle with backrush tension force |
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| CN104060362B (en) | 2016-11-23 |
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