CN203049158U - Warping machine bobbin creel - Google Patents

Warping machine bobbin creel Download PDF

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CN203049158U
CN203049158U CN 201220729982 CN201220729982U CN203049158U CN 203049158 U CN203049158 U CN 203049158U CN 201220729982 CN201220729982 CN 201220729982 CN 201220729982 U CN201220729982 U CN 201220729982U CN 203049158 U CN203049158 U CN 203049158U
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bobbin
tensioner
frame
warping
creel
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陈南梁
蒋金华
张晨曙
张磊
魏贺
贾伟
马小飞
冀有志
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Donghua University
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Abstract

本实用新型的一种整经机筒子架,包括机架1、纱管固定架2、纱管固定杆3、纱管4、皮垫5和张力器6,纱管固定架2两端固定在机架1上,纱管固定杆3垂直固定在纱管固定架2上,每个纱管4两端用两个皮垫5套在纱管固定杆3上,张力器6位于纱管4的前面,每个纱管4对应一个张力器6,张力器6上前后各有一个瓷眼9,瓷眼9与纱管4的水平切线持平。本实用新型的一种整经机筒子架,减少了金属丝的弯曲扭结以及金属丝与导纱部件之间的摩擦,可以解决普通整经架造成的金属丝镀层剥落和扭结断裂的问题,弥补现有设备的不足。

Figure 201220729982

A warping machine bobbin of the utility model comprises a frame 1, a bobbin fixing frame 2, a bobbin fixing rod 3, a bobbin 4, a leather pad 5 and a tensioner 6, and the two ends of the bobbin fixing frame 2 are fixed on On the frame 1, the bobbin fixing rod 3 is vertically fixed on the bobbin fixing frame 2, and the two ends of each bobbin 4 are covered with two leather pads 5 on the bobbin fixing rod 3, and the tensioner 6 is located at the bottom of the bobbin 4. In the front, each bobbin 4 corresponds to a tensioner 6, and the tensioner 6 has a porcelain eye 9 on the front and rear respectively, and the porcelain eye 9 is equal to the horizontal tangent of the bobbin 4. A warping machine bobbin of the utility model reduces the bending and kink of the metal wire and the friction between the metal wire and the yarn guide parts, can solve the problems of peeling and kink fracture of the metal wire coating caused by the common warping frame, and makes up for Insufficiency of existing equipment.

Figure 201220729982

Description

一种整经机筒子架A warping machine creel

技术领域technical field

本实用新型涉及一种整经机筒子架,特别是一种专门用于金属丝整经的新型筒子架。The utility model relates to a warping machine creel, in particular to a new creel specially used for metal wire warping.

背景技术Background technique

整经筒子架的基本功能是放置整经所用的筒子,筒子架一般还有张力控制,断纱自停与信号指示等功能,这些功能对提高整经质量、整经效率有着重要的影响,因此选择合适的筒子架对于提高金属丝经纱整经质量具有重要的意义。The basic function of the warping creel is to place the bobbins used in warping. The creel generally also has functions such as tension control, automatic stop of yarn breakage and signal indication. These functions have an important impact on improving warping quality and warping efficiency. Therefore, Choosing a suitable creel is of great significance to improving the warping quality of wire warp yarns.

按筒子架外形可分为V型筒子架和矩形筒子架两种,V型筒子架上纱线离开张力装置后被直接引出到整经机伸缩筘上,所以有利于片纱张力均匀,但主要缺点是占地面积较大;而矩形筒子架的特点刚好与V型筒子架相反。According to the shape of the creel, it can be divided into V-shaped creel and rectangular creel. The yarn on the V-shaped creel leaves the tension device and is directly led out to the telescopic reed of the warping machine, so it is beneficial to the uniform tension of the sheet yarn, but the main The disadvantage is that it occupies a large area; and the characteristics of the rectangular creel are just opposite to the V-shaped creel.

目前整经筒子架多采用轴向退绕方式。轴向退绕的整经筒子为圆锥筒子,经纱退绕式筒子不需要回转,有利于整经速度和质量的提高,并可使筒子卷装容量增加。但对于金属丝整经时,金属丝本身刚性很大,所以经纱经轴向从筒子上退绕下来时容易造成金属丝的断裂,并且产生扭矩缠绕现象,反而会严重影响整经质量,而且金属丝与整经部件的摩擦过多,表面镀层剥落。At present, the warping creel mostly adopts the axial unwinding method. The warping bobbin unwound axially is a conical bobbin, and the warp unwinding bobbin does not need to be rotated, which is conducive to the improvement of warping speed and quality, and can increase the bobbin packaging capacity. But for metal wire warping, the metal wire itself is very rigid, so when the warp yarn is unwound from the bobbin in the axial direction, it is easy to cause the breakage of the metal wire and the phenomenon of torque winding, which will seriously affect the warping quality. The friction between the wire and the warping parts is too much, and the surface coating is peeled off.

专利ZL200820199254.0介绍了一种目前广泛应用的整经机纱架,这种纱架能有效地控制纱线在整经过程中的张力不匀,减少整经过程中的断头、起毛等现象,但无法解决金属丝经整经丝架镀层剥落、易断裂和易发生扭结断裂的问题。Patent ZL200820199254.0 introduces a warping creel widely used at present, which can effectively control the uneven tension of the yarn during the warping process, and reduce the phenomenon of broken ends and fluffing during the warping process , but it cannot solve the problems that the metal wire warping wire frame coating peels off, is easy to break and is prone to kink fracture.

发明内容Contents of the invention

本实用新型的目的是提供了一种整经机筒子架,减少了金属丝的弯曲扭结以及金属丝与导纱部件之间的摩擦,可以解决普通整经架造成的金属丝镀层剥落和扭结断裂的问题,弥补现有设备的不足。The purpose of this utility model is to provide a warping machine creel, which reduces the bending and kink of the metal wire and the friction between the metal wire and the yarn guide parts, and can solve the peeling off and kink fracture of the metal wire coating caused by the common warping frame problems and make up for the deficiencies of existing equipment.

本实用新型的一种整经机筒子架,包括机架、纱管固定架、纱管固定杆、纱管、皮垫和张力器,纱管固定架两端固定在机架上,纱管固定杆垂直固定在纱管固定架上,每个纱管两端用两个皮垫套在纱管固定杆上,张力器位于纱管的前面,每个纱管对应一个张力器,张力器上前后各有一个瓷眼,瓷眼与纱管的水平切线持平。A warping machine bobbin of the utility model comprises a frame, a bobbin fixing frame, a bobbin fixing rod, a bobbin, a leather pad and a tensioner, the two ends of the bobbin fixing frame are fixed on the frame, and the bobbin is fixed The rod is vertically fixed on the bobbin fixing frame, and the ends of each bobbin are covered with two leather pads on the bobbin fixing rod. The tensioner is located in front of the bobbin, and each bobbin corresponds to a tensioner. Each has a porcelain eye, and the porcelain eye is flush with the horizontal tangent of the bobbin.

作为优选的技术方案:As a preferred technical solution:

其中,如上所述的一种整经机筒子架,所述的张力器为吊环式张力器,吊环有5~6个。这种张力器不仅成本低、调节简单,还能减少对金属丝表面镀金层的磨损,减小金属丝纱线波曲外观加剧的风险。Wherein, in the above-mentioned creel for warping machines, the tensioner is a suspension ring type tensioner, and there are 5 to 6 suspension rings. Not only is the tensioner low in cost and simple to adjust, but it also reduces wear on the gold plating on the wire surface and reduces the risk of increasing the waviness appearance of the wire yarn.

其中,如上所述的一种整经机筒子架,所述纱管为轻型有边线盘,收线直径为40mm。可以选用聚碳酸酯轻型PC55有边线盘,克重约28g,轻型线盘有利于纱线的退绕,不会造成惯性过大对纱线退绕的阻碍而拉断纱线,且停车制动容易,不会造成经纱张力的波动太大。Wherein, in the creel of a warping machine as described above, the bobbin is a light bobbin with side threads, and the take-up diameter is 40mm. You can choose polycarbonate light PC55 with a side thread reel, the weight is about 28g, the light reel is conducive to the unwinding of the yarn, and will not cause the yarn to be broken due to excessive inertia that hinders the unwinding of the yarn, and the parking brake Easy, without causing too much fluctuation in warp tension.

其中,如上所述的一种整经机筒子架,所述的张力器设置一夹口,用于卡在机架上固定。Wherein, in the creel of a warping machine as described above, the tensioner is provided with a jaw for being clamped on the frame for fixing.

其中,如上所述的一种整经机筒子架,每个纱管两端用两个皮垫,可选用橡胶垫,用于固定纱管,保证纱管稳定切向退绕,并有效减少纱管转动过程中的惯性和停车制动时的张力。Among them, in the above-mentioned warping machine creel, two leather pads are used at both ends of each bobbin, and rubber pads can be selected to fix the bobbin to ensure stable tangential unwinding of the bobbin, and effectively reduce the yarn Inertia during tube rotation and tension during parking brake.

本实用新型的一种整经机筒子架,纱线退绕则采用切向退绕的方式,纱管绕锭座回转时会一直使经纱承受一定的牵伸力,所以整经过程中经纱在张力的作用下一直处于伸直状态,不易发生自扭结现象,从而减少了金属丝的弯曲扭结以及金属丝与导纱部件之间的摩擦,消除了金属丝整经过程中的扭结现象,减少了金属丝表面镀层的剥落,使得整经后的金属丝能满足经编编织的要求。但是这种切向退绕产生的回转惯性会影响整经张力的均匀,为了尽量减小这种惯性造成的不良后果,选用一种轻型有边线盘,收线直径为40mm,其克重约28g,轻型线盘有利于纱线的退绕,不会造成惯性过大对纱线退绕的阻碍而拉断纱线,且停车制动容易,不会造成经纱张力的波动太大。但同时由于金属丝延伸率低、刚性大、出于安全考虑,金属丝不适于高速整经。In the warping machine bobbin of the utility model, the unwinding of the yarn adopts a tangential unwinding method, and the warp yarn will always bear a certain draft force when the bobbin rotates around the spindle seat, so the warp yarn is in the process of warping. Under the action of tension, it is always in a straight state, and self-kinking is not easy to occur, thereby reducing the bending and kink of the wire and the friction between the wire and the yarn guide part, eliminating the kink phenomenon during the warping process of the wire, and reducing the The peeling of the coating on the surface of the metal wire makes the warped metal wire meet the requirements of warp knitting. However, the rotary inertia caused by this tangential unwinding will affect the uniformity of the warping tension. In order to minimize the adverse consequences caused by this inertia, a light-duty edged coil is selected, with a diameter of 40mm and a weight of about 28g. , The light reel is beneficial to the unwinding of the yarn, and will not cause excessive inertia to hinder the unwinding of the yarn and break the yarn, and it is easy to stop and brake, and will not cause too much fluctuation of the warp tension. But at the same time, due to the low elongation of the wire, high rigidity, and safety considerations, the wire is not suitable for high-speed warping.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型的一种整经机筒子架,能有效防止金属丝在整经中的扭结断裂现象,减少金属丝在整经过程中的断头,保证金属丝在经轴盘头上的均匀排列,有效减轻了金属丝镀层在整经过程中的磨损,满足了不同材质金属丝的整经要求。The warping machine bobbin of the utility model can effectively prevent the kinking and breaking of the metal wires in the warping process, reduce the breakage of the metal wires in the warping process, and ensure the uniform arrangement of the metal wires on the warp beam head , effectively reducing the wear of the wire coating during the warping process, and meeting the warping requirements of wires of different materials.

附图说明Description of drawings

图1是本实用新型的一种整经机筒子架的主视示意图。Fig. 1 is a schematic front view of a warping machine creel of the present invention.

图2是本实用新型的一种整经机筒子架的侧视示意图。Fig. 2 is a schematic side view of a warping machine creel of the present invention.

图3是本实用新型的一种整经机筒子架的纱线走势示意图。Fig. 3 is a schematic diagram of the yarn trend of a creel of a warping machine of the present invention.

其中,1.机架,2.纱管固定架,3.纱管固定杆,4.纱管,5.皮垫,6.张力器,Among them, 1. frame, 2. bobbin fixing frame, 3. bobbin fixing rod, 4. bobbin, 5. leather pad, 6. tensioner,

      7.金属丝,8.吊环,9.瓷眼。7. Metal wire, 8. Hanging ring, 9. Porcelain eye.

具体实施方式Detailed ways

下面结合附图对本实用新型的实施方式作进一步的说明:Below in conjunction with accompanying drawing, the embodiment of the present utility model is described further:

如图1、2和3所示,本实用新型的一种整经机筒子架,包括机架1、纱管固定架2、纱管固定杆3、纱管4、皮垫5和张力器6,纱管固定架2两端固定在机架1上,纱管固定杆3垂直固定在纱管固定架2上,每个纱管4两端用两个皮垫5套在纱管固定杆3上,张力器6位于纱管4的前面,每个纱管4对应一个张力器6,张力器6上前后各有一个瓷眼9,瓷眼9与纱管4的水平切线持平。所述的张力器为吊环式张力器,吊环有5~6个。所述纱管为轻型有边线盘,收线直径为40mm。可以选用聚碳酸酯轻型PC55有边线盘,克重约28g。所述的张力器6设置一夹口,用于卡在机架1上固定。As shown in Figures 1, 2 and 3, a creel for a warping machine of the present invention includes a frame 1, a bobbin fixing frame 2, a bobbin fixing rod 3, a bobbin 4, a leather pad 5 and a tensioner 6 , both ends of bobbin fixing frame 2 are fixed on frame 1, bobbin fixing rod 3 is vertically fixed on bobbin fixing frame 2, and two ends of each bobbin 4 are covered with two leather pads 5 on bobbin fixing rod 3 Above, the tensioner 6 is located in front of the bobbin 4, and each bobbin 4 corresponds to a tensioner 6, and there is a ceramic eye 9 on the front and back of the tensioner 6, and the porcelain eye 9 is equal to the horizontal tangent of the bobbin 4. The tensioner is a suspension ring type tensioner, and there are 5 to 6 suspension rings. The bobbin is a light reel with sidelines, and the take-up diameter is 40mm. You can choose polycarbonate light PC55 with edge plate, the weight is about 28g. The tensioner 6 is provided with a jaw for being fixed on the frame 1 .

金属丝7从纱管4上切向退绕后,水平依次通过瓷眼9、吊环8和张力器上另一个瓷眼后,进入导纱器。After the metal wire 7 is unwound tangentially from the bobbin 4, it passes through the porcelain eye 9, the suspension ring 8 and another porcelain eye on the tensioner horizontally successively, and then enters the yarn guide.

所述的张力器为吊环式张力器,吊环有5~6个。这种张力器不仅成本低、调节简单,还能减少对金属丝表面镀金层的磨损,减小金属丝纱线波曲外观加剧的风险。The tensioner is a suspension ring type tensioner, and there are 5 to 6 suspension rings. Not only is the tensioner low in cost and simple to adjust, but it also reduces wear on the gold plating on the wire surface and reduces the risk of increasing the waviness appearance of the wire yarn.

所述纱管为轻型有边线盘,收线直径为40mm。可以选用聚碳酸酯轻型PC55有边线盘,克重约28g,轻型线盘有利于纱线的退绕,不会造成惯性过大对纱线退绕的阻碍而拉断纱线,且停车制动容易,不会造成经纱张力的波动太大。The bobbin is a light reel with sidelines, and the take-up diameter is 40mm. You can choose polycarbonate light PC55 with a side thread reel, the weight is about 28g, the light reel is conducive to the unwinding of the yarn, and will not cause the yarn to be broken due to excessive inertia that hinders the unwinding of the yarn, and the parking brake Easy, without causing too much fluctuation in warp tension.

所述的张力器设置一夹口,用于卡在机架上固定。The tensioner is provided with a jaw for being clamped on the frame for fixing.

每个纱管两端用两个皮垫,可选用橡胶垫,用于固定纱管,保证纱管稳定切向退绕,并有效减少纱管转动过程中的惯性和停车制动时的张力。Two leather pads are used at both ends of each bobbin, and rubber pads can be selected to fix the bobbin to ensure stable tangential unwinding of the bobbin, and effectively reduce the inertia of the bobbin during rotation and the tension during parking brake.

经试验证明,本实用新型的一种整经机筒子架确实能有效防止金属丝在整经中的扭结断裂现象,减少金属丝在整经过程中的断头,保证金属丝在经轴盘头上的均匀排列,有效减轻了金属丝镀层在整经过程中的磨损,满足了不同材质金属丝的整经要求。Tests have proved that the warping machine creel of the utility model can effectively prevent the phenomenon of kinking and fracture of the metal wire during warping, reduce the breakage of the metal wire during the warping process, and ensure that the wire is at the end of the warp beam The uniform arrangement on the wire effectively reduces the wear of the metal wire coating during the warping process and meets the warping requirements of wires of different materials.

Claims (5)

1.一种整经机筒子架,其特征是:包括机架、纱管固定架、纱管固定杆、纱管、皮垫和张力器,纱管固定架两端固定在机架上,纱管固定杆垂直固定在纱管固定架上,每个纱管两端用两个皮垫套在纱管固定杆上,张力器位于纱管的前面,每个纱管对应一个张力器,张力器上前后各有一个瓷眼,瓷眼与纱管的水平切线持平。  1. A warping machine creel is characterized in that: comprise frame, bobbin fixing frame, bobbin fixing bar, bobbin, leather pad and tensioner, bobbin fixing frame two ends are fixed on the frame, yarn The tube fixing rod is vertically fixed on the bobbin fixing frame. Two leather pads are used to cover the two ends of each bobbin on the bobbin fixing rod. The tensioner is located in front of the bobbin. Each bobbin corresponds to a tensioner. There is a porcelain eye respectively on the front and back, and the porcelain eye is flat with the horizontal tangent line of the bobbin. the 2.如权利要求1所述的一种整经机筒子架,其特征在于,所述张力器为吊环式张力器,吊环有5~6个。  2. A creel for a warping machine according to claim 1, wherein the tensioner is a ring-type tensioner, and there are 5-6 rings. the 3.如权利要求1所述的一种整经机筒子架,其特征在于,所述纱管为轻型有边线盘,收线直径为40mm。  3. A creel for a warping machine as claimed in claim 1, wherein the bobbin is a light bobbin with side threads, and the take-up diameter is 40mm. the 4.如权利要求1所述的一种整经机筒子架,其特征在于,所述的张力器(6)设置一夹口,用于卡在机架上固定。  4. A creel for a warping machine according to claim 1, characterized in that, the tensioner (6) is provided with a clamp for being clamped on the frame for fixing. the 5.如权利要求1所述的一种整经机筒子架,其特征在于,每个纱管两端用两个皮垫,用于固定纱管,保证纱管稳定切向退绕。  5. A creel for a warping machine as claimed in claim 1, characterized in that two leather pads are used at both ends of each bobbin to fix the bobbin and ensure stable tangential unwinding of the bobbin. the
CN 201220729982 2012-12-26 2012-12-26 Warping machine bobbin creel Expired - Fee Related CN203049158U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104060362A (en) * 2014-06-16 2014-09-24 东华大学 Creel for ultra-fine metal wire warping
CN104192633A (en) * 2014-09-15 2014-12-10 安吉县青云麻纺织厂 Bobbin creel for warping machine
CN106429612A (en) * 2016-11-01 2017-02-22 沈晓坤 Fixed cable three-dimensional storage machining system
CN109023628A (en) * 2018-07-25 2018-12-18 江南大学 A kind of micro-wire spool rack
CN117364326A (en) * 2023-11-24 2024-01-09 山东黄河三角洲纺织科技研究院有限公司 Weaving method of conductive heating smooth-edge woven belt

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104060362A (en) * 2014-06-16 2014-09-24 东华大学 Creel for ultra-fine metal wire warping
CN104060362B (en) * 2014-06-16 2016-11-23 东华大学 A kind of creel for Gas in Ultra-thin Metal Wires warping
CN104192633A (en) * 2014-09-15 2014-12-10 安吉县青云麻纺织厂 Bobbin creel for warping machine
CN106429612A (en) * 2016-11-01 2017-02-22 沈晓坤 Fixed cable three-dimensional storage machining system
CN109023628A (en) * 2018-07-25 2018-12-18 江南大学 A kind of micro-wire spool rack
CN117364326A (en) * 2023-11-24 2024-01-09 山东黄河三角洲纺织科技研究院有限公司 Weaving method of conductive heating smooth-edge woven belt

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