CN104058294B - Copper strips automatic winding with clutch telescopic shaft, changing technology and device - Google Patents
Copper strips automatic winding with clutch telescopic shaft, changing technology and device Download PDFInfo
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- CN104058294B CN104058294B CN201410286655.XA CN201410286655A CN104058294B CN 104058294 B CN104058294 B CN 104058294B CN 201410286655 A CN201410286655 A CN 201410286655A CN 104058294 B CN104058294 B CN 104058294B
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Abstract
The invention provides a kind of achievable copper strips automatic winding and changing the device of disk, the telescopic shaft of the technology utilization with electromagnetic clutch of the present invention is realized the rotary motion of copper strips winding, comes and goes linear motion and realize the disengaging campaign of wire spool after winding, another wire spool is moved by ball-screw guide rail again carries out next coiling, remove the copper strips wire spool for winding again by mechanical hand, new wire spool is changed, the automatic winding of copper strips is realized and is changed disk.The automatic winding Nisc changing device that the present invention is provided, including two sets of winding mechanisms, a telescopic shaft, an electromagnetic clutch and ball-screw straight line modules.The present invention has the distinguishing features such as simple structure, reliable in action, production automation degree height.
Description
Technical field
The present invention relates to the automatic winding of a kind of copper strips or copper cash and change the device of disk, it is also possible to for the band of other materials
Or line automatic winding and change disk, belong to retractable cable associated mechanical equipment technical field.
Background technology
Since two thousand four, the production of the copper strips material of China occupies generation in continuous 8 years in every country with consumption figure
The 1st, boundary.Current China requires more and more higher to the precision of copper strips product, quality and production efficiency, and an urgent demand exploitation is rolled up
Neatly, and the high wrapping machine of production automation degree.The function and technical merit of copper strips wrapping machine, to wind product quality and
Service behaviour plays decisive action.Thus people are equipped to copper strips winding process while research winding process is put forth effort on
Development and design is also to impart great attention.
The starting of external wrapping machine technology earlier than middle state-two's more than ten years, in this more than 20 years times, external wrapping machine
Technology has been spent from craft to the semi-automatic phase, progressively from semi-automation to full-automatic transformation.In recent years, particularly exist
The high country of engineering level comparison, due to developing rapidly for mechanotronic, small-sized and miniature coils have been introduced into each
Field, in light industry, article of everyday use industrial department, grows with each passing day to their requirement.All kinds of coil winding machines also arise at the historic moment,
It is various in style, some coiling parallel coils, winding saddle shape that some coiling ring-type fan-shaped coils also have and special-shaped coils etc..
But winding automaticity on, particularly in the winding of copper strips, it is existing design still have it is more need improve
Where.Particularly when copper strips just starts winding, copper strips is difficult to be entangled on wire spool, therefore, much it is designed with shutting down, adopts
Manually it is wound to push down after copper strips, then starts shooting and carry out coiling;Besides how wire spool moves one after completely certainly
Individual new wire spool proceeds coiling and there is also some problems.Therefore, to copper strips automatic winding and the technique and structure of disk are changed
It is improved and innovates, expects to improve the automatization level of copper strips winding, lift the winding efficiency of copper strips.
The content of the invention
It is an object of the invention to provide one kind can carry out automatic winding, and the technique that can move certainly disk to copper strips or copper cash
And device, to improve the retractable cable efficiency of copper strips or copper cash, particularly coordinate the calendaring molding operation of copper strips or copper cash, to be lifted
The production efficiency of whole production line.
To realize the purpose of the present invention, the copper strips automatic winding with clutch telescopic shaft of the present invention, changing technology tool
Body is:Coiling starts, extreme position of the telescopic shaft in elongation, coiling change one section of the block plate of disk component and wire spool air switch away from
From, the space that copper strips is entered between block plate and wire spool, telescopic shaft rollback so that block plate pushes down copper strips together with wire spool, i.e.,
Complete the card line and line ball motion of copper strips;Then motion is wound again, when winding just starts, it is ensured that copper strips head is in block plate
Be wound under the clamped condition of wire spool, when wind a fixing turn after, just carry out under block plate and wire spool separated position
Winding, twining movement is composited with the rotation of certain speed and stretching motion;It is by electromagnetic clutch to change disk motion
Coiling disc portion is disengaged, wire spool moves to fixed position by ball-screw straight line module, at the same time, next wire spool is moved
A wire spool position is moved, is proceeded copper strips winding, the copper strips wire spool for winding then is removed by mechanical hand, load onto sky
Copper strips wire spool, is so repeated automatic winding and changes disk.
The above-mentioned copper strips automatic winding with clutch telescopic shaft, changing technology and device, including frame, motor, the first servo
Disk component, electromagnetic clutch, flexible shaft assembly and ball-screw guide rail are changed in motor, the first servomotor, coiling, it is characterised in that
Described frame one end is provided with the ball-screw guide rail vertical with frame, and ball-screw guide rail one end is provided with the first servomotor, rolling
Ballscrew guide rail is provided with two groups of coilings and changes disk component, and coiling is changed disk component and is connected with flexible shaft assembly by electromagnetic clutch,
The flexible shaft assembly other end is connected with motor.
The flexible shaft assembly includes half front axle, rear semiaxis and ball-screw drive component, is provided with set between two semiaxis
Cylinder, the back segment of rear semiaxis install electromagnetic clutch, and sleeve is arranged on the support of frame by sliding bearing, and first half shaft rear end leads to
Key and sleeve connection are crossed, sleeve is cased with axle sleeve, axle built with thrust bearing, rolling bearing and inner sleeve, thrust bearing rear end
Set is connected with electromagnetic clutch.
Telescopic shaft can drive half front axle back and forth movement by leading screw, and telescopic shaft can be made to engage with electromagnetic clutch and depart from,
After telescopic shaft is engaged with clutch, telescopic shaft can drive wire spool to move left and right, and make copper strips uniform winding on wire spool.
Disk component is changed in the coiling includes wire spool, major axis, block plate, pull bar, spring, electromagnetic clutch, gripper shoe, coiling
Disk is fixed on a long shaft end by nut, and major axis is fixed on the supporting plate by two sliding bearings, and block plate passes through pull bar
And spring fix on the supporting plate, it is under relaxing of spring state, at regular intervals between baffle plate and wire spool, spring can compress away from
From slightly larger than the spacing that wire spool winds, the other end connection clutch of major axis, gripper shoe are arranged in frame with spacing sum.
Two wire spools are separated by a distance to be mounted on ball-screw guide rail.Coiling disc portion is comprehensive by block plate and spring and wire spool
Cooperation is used, and achievable coiling just starts card line when winding.
The ball-screw drive component includes ball-screw, feed screw nut and the second servomotor, and ball-screw is installed
It is immediately below sleeve, parallel with sleeve, feed screw nut is housed on ball-screw, feed screw nut is connected by nut with sleeve bottom
Together, on support, ball-screw front end is connected two end-rack of ball-screw with the second servomotor, makes ball wire by motor
Thick stick carries out positive and negative rotation.
The present invention effective benefit be:The present invention proposes a kind of telescopic shaft of the utilization with electromagnetic clutch to complete coiling
Linear motion and change disk action, the action of card line line ball is completed using the baffle plate with spring and wire spool.Corresponding mechanism
The action for completing can be realized the automatic winding of copper strips and change disk, improve the automatization level of copper strips coiling, can significantly improve life
Produce efficiency.In corresponding structure design, electromagnetic clutch and straight line module simplifying change the action of disk, and the structure of expansion link is adopted
With suit mode, corresponding frame for movement, and the straight line that can be reliably achieved needed for coiling and the teamwork for rotating are simplified.
Particularly expansion link when coiling starts, can effective control wire spool and baffle plate spacing, after copper strips can be allowed to enter spacing, then lead to
The motion of expansion link is crossed, wire spool is fitted with baffle plate, and compressed by the effect of spring, dramatically simplified at the beginning of copper strips
The card line of beginning winding and line ball action.Therefore, the present invention has simple structure, reliable in action, production automation degree height etc. aobvious
Work feature.
Description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is the left view of the present invention.
Fig. 3 is the top view of the present invention.
Fig. 4 is the structural representation of wire spool component of the present invention.
Fig. 5 is the structural representation of the flexible shaft assembly of the present invention.
1. frame, 2. coiling change disk component, 3. electromagnetic clutch, and 4. stretch shaft assembly, 5. ball-screw driving group
Part, 6. motor, 7. the first servomotor, 8. ball-screw guide rail, 9. nut, 10. flat key, 11. wire spools, 12. block plates,
13. bolts, 14. springs, 15. sliding bearings, 16. major axis, 17. sliding bearings, 18. gripper shoes, 19. leading screw rolling bearings,
20. inner sleeves, semiaxis after 21., 22. axle sleeves, 23. thrust bearings, 24. sleeve sliding bearings, 25. supports, 26. axis of rolling
Hold, 27. sleeves, 28. long keys, 29. first half axle bearings, 30. half front axles, 31. second servomotors, 32. bolts, 33. leading screws
Rolling bearing, 34. feed screw nuts, 35. ball-screws.
Specific embodiment
With reference to specific embodiment, the present invention is further illustrated.
As illustrated, the copper strips automatic winding with clutch telescopic shaft of the present invention, changing technology are specially:Coiling is opened
Begin, extreme position of the telescopic shaft in elongation, coiling change the block plate 12 and 11 air switch of wire spool, one segment distance of disk component 2, copper strips
Space between block plate 12 and wire spool, telescopic shaft rollback so that block plate pushes down copper strips together with wire spool, that is, complete copper
The card line of band and line ball motion;Then be wound motion again, when winding just starts, it is ensured that copper strips head be block plate 12 and around
It is wound under the clamped condition of drum 11, after a fixing turn is wound, just enters under 11 separated position of block plate 12 and wire spool
Row winding, twining movement is composited with the rotation of certain speed and stretching motion;It is by electromagnetic clutch to change disk motion
Device 3 disengages 11 part of wire spool, and wire spool 11 moves to fixed position by ball-screw guide rail 8, at the same time, next coiling
Disk moves to a wire spool position, proceeds copper strips winding, the copper strips wire spool for winding then is removed by mechanical hand, is loaded onto
Empty copper strips wire spool, is so repeated automatic winding and changes disk.
The above-mentioned copper strips automatic winding with clutch telescopic shaft, changing technology and device, including frame 1, motor 6, first watch
Take motor 7, the second servomotor 31, coiling and change disk component 2, electromagnetic clutch 3, flexible shaft assembly 4 and ball-screw guide rail 8,
1 one end of the frame is provided with the ball-screw guide rail 8 vertical with frame 1, and 8 one end of ball-screw guide rail is provided with the first servomotor
7, ball-screw guide rail 8 is provided with two groups of coilings and changes disk component 2, and coiling changes disk component 2 by electromagnetic clutch 3 and telescopic shaft group
Part 4 connects, and flexible 4 other end of shaft assembly is connected with motor 6.
Flexible shaft assembly 4 includes half front axle 30, rear semiaxis 21 and ball-screw drive component 5, is provided between two semiaxis
Sleeve 27, the back segment of rear semiaxis 21 install electromagnetic clutch 3, and sleeve 27 is arranged on the support of frame by sleeve sliding bearing 24
On 25,30 rear end of half front axle is connected with sleeve 27 by long key 28, and sleeve 27 is built with thrust bearing 23, rolling bearing 26 and interior
Portion's axle sleeve 20,23 rear end of thrust bearing are cased with axle sleeve 22, and axle sleeve 22 is connected with electromagnetic clutch 3.
Disk component 2 is changed in the coiling includes wire spool 11, major axis 16, block plate 12, bolt 13, spring 14, electromagnetic clutch
3rd, gripper shoe 18.Wire spool 11 is fixed on 16 end of major axis by nut 13, and major axis 16 passes through two sliding bearings 15, slides
Dynamic bearing 17 is fixed in gripper shoe 18, and block plate 12 passes through bolt 13 and spring 14 is fixed in gripper shoe 18, and spring 14 relaxes
Under state, at regular intervals between block plate 12 and wire spool 11, the distance that spring 14 can compress is slightly larger than coiling with spacing sum
The spacing of the winding of disk 11, the other end connection clutch 3 of major axis 16, gripper shoe 18 are arranged in frame 1.Two wire spools are separated by
Certain distance is mounted on ball-screw guide rail 8.11 part of wire spool is by block plate 12 and spring 14 and the comprehensive work of wire spool 11
With achievable coiling just starts card line when winding.
Ball-screw drive component 5 includes ball-screw 35, feed screw nut 34 and the second servomotor 31, ball-screw 35
It is installed on immediately below sleeve 27, it is parallel with sleeve 27, feed screw nut 34, feed screw nut 34 and sleeve 27 are housed on ball-screw 35
Bottom is linked together by nut 32,35 liang of end-rack of ball-screw on support 25,35 front end of ball-screw and the second servo
Motor 31 connects, and makes ball-screw 35 carry out positive and negative rotation by motor.
The operation principle tool of copper strips automatic winding of the present invention and Nisc changing device is originally described as follows.
The present invention is using a threephase asynchronous machine 6 and two servomotors as power source(Second motor 31 is used to drive
Ball-screw 35 below telescopic shaft, the first motor 7 are used to drive line slideway 8), the rotation of main shaft is by threephase asynchronous machine 6
By the drive of engaging of little gear and gear wheel, the reciprocating motion of wire spool and telescopic shaft or so is driven by two servomotors
It is dynamic.
Coiling starts, extreme position of the telescopic shaft in elongation, and the block plate 12 and 11 air switch of wire spool of disk component 2 is changed in coiling
One segment distance, the space that copper strips is entered between block plate and wire spool, telescopic shaft rollback so that block plate pushes down copper together with wire spool
Band, that is, complete the card line and line ball motion of copper strips, and the rotary motion of copper strips winding passes through electromagnetic clutch by telescopic shaft rotary motion
Device engagement drives.
Wire spool 11 fixes 16 end of major axis by nut 9, and wire spool 11 is fixed by flat key 10 with major axis 16, long
Axle 16 passes through two sliding bearings 15 and sliding bearing 17 is fixed in gripper shoe 18, sliding bearing 15, sliding bearing 17 and axle
Cooperation should be gap cooperation, major axis 16 can be made to carry out flexible transverse movement and to have no catching phenomenon because copper strips is very easily broken,
The moment interim card of wire spool 11, may make the unbalance stress of copper strips and fracture, it is also possible to cause deformation of copper strips etc..Coiling
There is certain length at 11 two ends of disk, and such as uniformly copper strips will be wound on wire spool 11, and wire spool 11 will have two motions,
Kinematic Decomposition is carried out, rotary motion at the uniform velocity is first had to, so that copper strips is smoothly wound on wire spool 11, secondly will also
There is a bilateral reciprocation at the uniform velocity, but this is at the uniform velocity difficult to realize, there is an acceleration at left and right two ends when changing direction
Degree, so a smoothly side-to-side movement has been only required herein, so as to ensure that copper strips uniformly can be wound on wire spool 11,
To be ensured that copper strips is not forced in winding uneven and is deformed and destroys the quality of copper strips.Have at 11 right place of wire spool
One block plate 12, block plate are fixed in gripper shoe 18 by bolt 13, and spring 14 is housed on the bolt 13 of fixed block plate 12.Gear
Disk can be administered to certain resistance thrust when clutch 3 is separated, and block plate is primarily to when clutch is not properly separated
A thrust is played, is near completion the moment in last coiling, the rear semiaxis 30 of telescopic shaft slowly will bounce back, but while wire spool 11
Coiling work be also not over, there is no the protection of block plate 12, copper strips last part can not completely be wound into wire spool
On 11.Block plate 12 also has certain protective effect to wire spool, such that it is able to make clutch carry out safe being kept completely separate.This
Winding portion is fixed on ball-screw guide rail 8 by four screws by gripper shoe 18, is driven by the motion of line slideway
Winding portion carries out changing disk.
After motor driven gear, Jing gear drives drive half front axle 30 to rotate, by the first half being assemblied on support 25
Axle bearing 29, normally can rotate, and 21 sections of rear semiaxis has a long keyway, and keyway is equipped with a long key 28, and telescopic shaft is later half
The rotary motion of axle 21 is just driven by this long key 28, and half front axle 30 adopts interference fits with the internal engagement of rear semiaxis 21,
The axial plane work in-process of the endoporus and half front axle of semiaxis is through polish afterwards, so that without clamping stagnation when rear semiaxis carries out slide anteroposterior
Phenomenon occurs, and later half axle rotary speed is synchronous with the rotary speed of half front axle, when motor 6 is moved, before gear set drive
Semiaxis 30 is moved, little axle rotation, is engaged with key 28 on the right side of rear semiaxis 21, and by the active force of key, after drive, semiaxis 21 is carried out
Synchronous rotary motion, the rotation for enabling two fitted shafts to synchronize this makes it possible to realize the rotation of whole telescopic shaft
Motion.A control sleeve 27 is cased with rear semiaxis, sleeve inner is equipped with a thrust bearing 23 and a rolling bearing 26
With an inner sleeve 20(It is mainly used in propping up thrust bearing and rolling bearing), the front end of thrust bearing 23 is cased with axle sleeve 22,
Axle sleeve 22 again with the joining distal ends of electromagnetic clutch 3 at, mainly for generation of thrust.
In the underface of sleeve 27, equipped with a ball-screw 35 in parallel.Ball-screw 35 is by the second servo electricity
Machine 31 is driven by gear, and a feed screw nut 34 is housed on ball-screw 35, and feed screw nut 34 is passed through with 27 bottom of sleeve
Two leading screw bolts 32 connect, so as to provide flexible thrust to sleeve 27.The two ends of ball-screw 35 are rolled by leading screw
Bearing 19, leading screw rolling bearing 33 are fixed in two pieces of gripper shoes, and the front end of ball-screw 35 is equipped with gear, ball-screw 35
Rotary power is transmitted by gear by the second servomotor 31, so that leading screw carries out quick rotating.In ball-screw 35
On be equipped with a special feed screw nut 34.End of the feed screw nut 34 by two bolts 32 with sleeve 27 is fixed,
While band logical sleeve 27 is laterally moved when moving feed screw nut 34.Sleeve 27 is fixed using a sliding bearing 24
Obtain a support.The inside of sleeve 27 is equipped with a rolling bearing 26 so as to which the rotation of the rear semiaxis 21 inside sleeve 27 is not
Can be by disturbing that sleeve 27 is moved left and right, rolling bearing 26 is also provided gives sleeve one strong point.Also fill inside sleeve 27
There is a single thrust bearing 23.The axle sleeve 22 of a thickening is cased with also in the front end of thrust bearing 23.Thrust bearing 23 passes through
The axle sleeve 22 of front end carries out the transmission of power, the thrust that ball-screw 35 is provided is delivered to 3 afterbody of electromagnetic clutch, so as to promote
After whole, semiaxis 21 advances.After two panels electromagnetic clutch is near joint, clutch power-off, so that electromagnetic clutch is in
Engagement state, clutch can drive wire spool 11 to rotate.When ball-screw 35 is inverted, ball-screw 35 passes to set
27 1 pulling force of cylinder, sleeve 27 when mounted, are first loaded onto rolling bearing 26 on rear semiaxis 21, then cover upper bush 27, by set
Inside cylinder 27, lower recess fixes rolling bearing 26.In 21 retraction process of rear semiaxis, also by convex under being stuck at rolling bearing 26
The active force that produces with rolling bearing 26 of barrel make rear semiaxis 21 be bounced back.Now be powered to electromagnetic clutch 3, electromagnetism from
Clutch 3 just place with released state and under tension, so as to two panels electromagnetic clutch is kept completely separate, on rear semiaxis 21 from
Clutch follows rear semiaxis 21 to bounce back together, so as to complete separating action.If now, keeping the off-position of electromagnetic clutch 3,
Make electromagnetic clutch 3 in engagement state, two panels electromagnetic clutch is closely joined together completely, the flexible of rear semiaxis 21 can
To drive wire spool 11 to carry out stable transverse movement, copper strips uniform winding can be made on wire spool 11.
Upper described only one embodiment of the present of invention, it is not to limit the present invention, all in skill belonging to the present invention
The technical staff in art field makes various modifications or supplement, or equivalent and improvement etc. to described specific embodiment, all should
It is included within protection scope of the present invention.
Claims (2)
1. the copper strips automatic winding with clutch telescopic shaft, changing technology, it is characterised in that:Coiling starts, and telescopic shaft is in elongation
Extreme position, coiling changes the block plate of disk component and one segment distance of wire spool air switch, and copper strips is entered between block plate and wire spool
Space, telescopic shaft rollback so that block plate pushes down copper strips together with wire spool, that is, complete the card line and line ball motion of copper strips;Then
Motion is wound again, when winding just starts, it is ensured that copper strips head is wound under the clamped condition of block plate and wire spool,
After a fixing turn is wound, just it is wound under block plate and wire spool separated position, twining movement is the rotation with certain speed
Turn and stretching motion is composited;It is to disengage coiling disc portion by electromagnetic clutch to change disk motion, and wire spool passes through ball
Leading screw straight line module moves to fixed position, and at the same time, next wire spool moves to a wire spool position, proceeds copper
Band winding, is then removed the copper strips wire spool for winding by mechanical hand, is loaded onto the copper strips wire spool of sky, is so repeated and twines automatically
Around and change disk.
2. the copper strips automatic winding with clutch telescopic shaft of the embodiment of technique as claimed in claim 1, Nisc changing device, wrap
Disk component, electromagnetic clutch, flexible shaft assembly and rolling are changed in including rack, motor, the first servomotor, the second servomotor, coiling
Ballscrew guide rail, it is characterised in that described frame one end is provided with the ball-screw guide rail vertical with frame, ball-screw guide rail one
End is provided with the first servomotor, and ball-screw guide rail is provided with two groups of coilings and changes disk component, coiling change disk component by electromagnetism from
Clutch is connected with flexible shaft assembly, and the flexible shaft assembly other end is connected with motor, and the flexible shaft assembly includes half front axle, later half
Axle and ball-screw drive component, are provided with sleeve between two semiaxis, the back segment of rear semiaxis installs electromagnetic clutch, and sleeve passes through
Sliding bearing is arranged on the support of frame, and first half shaft rear end passes through key and sleeve connection, sleeve built with thrust bearing,
Deep-groove ball ball bearing and inner sleeve, thrust bearing rear end are cased with inner sleeve, and inner sleeve is connected with electromagnetic clutch;
Disk component is changed in the coiling includes wire spool, major axis, block plate, electromagnetic clutch and gripper shoe, and wire spool is fixed on by nut
A piece long shaft end, major axis are fixed on the supporting plate by two sliding bearings, and block plate is fixed on support by pull bar and spring
On plate, under relaxing of spring state, at regular intervals between block plate and wire spool, the distance that spring can compress is bigger with spacing sum
In the spacing of wire spool winding, the other end connection clutch of major axis, gripper shoe are arranged in frame;The ball-screw drives
Component includes ball-screw, feed screw nut and the second servomotor, and ball-screw is installed on immediately below sleeve, parallel with sleeve,
Feed screw nut is housed on ball-screw, feed screw nut is linked together by nut with sleeve bottom, and two end-rack of ball-screw exists
On support, ball-screw front end is connected with the second servomotor, makes ball-screw carry out positive and negative rotation by motor.
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CN104058294A (en) | 2014-09-24 |
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Effective date of registration: 20190724 Address after: 314000 Yufeng Highway, Yuxin Town, Nanhu District, Jiaxing City, Zhejiang Province (4 buildings and 2 floors in Jiaxing Huapeng Locomotive Parts Co., Ltd.) Patentee after: Zhejiang Miao dazzle Energy Technology Co., Ltd. Address before: 314001 Yuexiu South Road, Zhejiang, No. 56, No. Patentee before: Jiaxing University |