CN104057236B - Box beam location assembly-welding device - Google Patents

Box beam location assembly-welding device Download PDF

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Publication number
CN104057236B
CN104057236B CN201410311515.3A CN201410311515A CN104057236B CN 104057236 B CN104057236 B CN 104057236B CN 201410311515 A CN201410311515 A CN 201410311515A CN 104057236 B CN104057236 B CN 104057236B
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CN
China
Prior art keywords
base
towing pin
fastener
cushion block
box beam
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CN201410311515.3A
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Chinese (zh)
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CN104057236A (en
Inventor
沈倩
陆启武
程超
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CRRC Qishuyan Co Ltd
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CSR Qishuyan Co Ltd
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Priority to CN201410311515.3A priority Critical patent/CN104057236B/en
Publication of CN104057236A publication Critical patent/CN104057236A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The present invention relates to technical field of diesel locomotive, especially a kind of box beam location assembly-welding device.It comprises base, briquetting, main top-fastener, benchmark cushion block, towing pin beam locator, towing pin positioning sleeve and secondary top-fastener, benchmark cushion block is distributed in the upper plane of base, briquetting is arranged on the left end of plane on base, main top-fastener and secondary top-fastener are distributed in the surrounding of plane on base, and towing pin beam locator and towing pin positioning sleeve are arranged on the middle part of base.Design the base by hollow square steel and steel plate installed-welded, enough intensity and rigidity can be guaranteed; Simultaneously on base, arrange benchmark cushion block, as the horizontal location face of working standard face and equipment, package unit simple operation is flexible, safe and reliable, substantially increase the accuracy of box beam assembly welding splicing, and structural stability, ensure that the quality requirement of box beam steel construction assembly welding.

Description

Box beam location assembly-welding device
Technical field
The present invention relates to technical field of diesel locomotive, especially a kind of box beam location assembly-welding device.
Background technology
The car beam of locomotive end is box structure, primarily of end plate, left and right sides beam, towing pin beam, side bearing beam and the right side from left to right the most of assembly welding of hanging beam five form, therefore welding deformation is large, existing welding jig is wayward for the size between each weldment, cause dislodged parts, splicing construction is out of shape, cannot meet the demand that box beam assembly welding is produced, affect the quality of assembly welding.
Summary of the invention
Poor, easily out of shape in order to overcome existing welding box beam equipment precision, affect the deficiency of assembly welding quality, the invention provides a kind of box beam location assembly-welding device.
The technical solution adopted for the present invention to solve the technical problems is: a kind of box beam location assembly-welding device, comprise base, briquetting, main top-fastener, benchmark cushion block, towing pin beam locator, towing pin positioning sleeve and secondary top-fastener, benchmark cushion block is distributed in the upper plane of base, briquetting is arranged on the left end of plane on base, main top-fastener and secondary top-fastener are distributed in the surrounding of plane on base, and towing pin beam locator and towing pin positioning sleeve are arranged on the middle part of base.
According to another embodiment of the invention, comprise base further to be formed by hollow square steel and steel plate installed-welded.
According to another embodiment of the invention, the upper plane comprising base further is separately provided with side bearing beam locating piece, side bar locating piece, lifting beam locating piece and end plate locating piece.
According to another embodiment of the invention, comprise towing pin positioning sleeve further and be fixed on the upper surface of base by bolt and alignment pin, be in same level with benchmark cushion block.
According to another embodiment of the invention, comprise towing pin beam locator further and be arranged on below base, be on the longitudinal centre line of base, be bolted on ground.
According to another embodiment of the invention, comprise towing pin beam locator further to comprise mount pad, supporting base, V-type seat, regulate pressure head, transition seat and hydraulic cylinder, supporting base and hydraulic cylinder are arranged on the two ends at mount pad top, V-type seat is arranged on the inner side of supporting base, transition seat is connected to the hydraulic rod top of hydraulic cylinder, regulates pressure head to be arranged on transition seat.
According to another embodiment of the invention, the symmetrical center line comprising V-type seat is further consistent with the center line of towing pin positioning sleeve.
The invention has the beneficial effects as follows, design the base by hollow square steel and steel plate installed-welded, enough intensity and rigidity can be guaranteed, simultaneously benchmark cushion block is set on base, as the horizontal location face of working standard face and equipment, side bearing beam locating piece, side bar locating piece, lifting beam locating piece and end plate locating piece are set, for the location to each position of processed box beam, briquetting is set, for being fixed the side bar of box beam, main top-fastener and secondary top-fastener are set, for carrying out the clamping of adjustment location to the framework of whole box beam, after each parts all assemble, can guarantee that each module position of box beam is accurate, tightly assembled, Stability Analysis of Structures, towing pin beam locator and towing pin positioning sleeve are set, ensure that the towing pin axis on the box-girder after assembly welding and box-girder plane perpendicular, meet total packaging technology requirement of follow-up locomotive, package unit simple operation is flexible, safe and reliable, substantially increase the accuracy of box beam assembly welding splicing, and structural stability, ensure that the quality requirement of box beam steel construction assembly welding.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is structural representation of the present invention.
Fig. 2 is top view of the present invention.
1. bases, 2. briquetting in figure, 3. main top-fastener, 4. side bearing beam locating piece, 5. benchmark cushion block, 6. towing pin beam locator, 61. mount pads, 62. supporting bases, 63.V type seat, 64. regulate pressure head, 65. transition seats, 66. hydraulic cylinders, 7. towing pin positioning sleeve, 8. side bar locating piece, 10. secondary top-fastener, 11. lifting beam locating pieces, 12. end plate locating pieces, 20. box beam.
Detailed description of the invention
If Fig. 1 is structural representation of the present invention, Fig. 2 is top view of the present invention, a kind of box beam location assembly-welding device, comprise base 1, briquetting 2, main top-fastener 3, benchmark cushion block 5, towing pin beam locator 6, towing pin positioning sleeve 7 and secondary top-fastener 10, benchmark cushion block 5 is distributed in the upper plane of base 1, briquetting 2 is arranged on the left end of plane on base 1, main top-fastener 3 and secondary top-fastener 10 are distributed in the surrounding of plane on base 1, and towing pin beam locator 6 and towing pin positioning sleeve 7 are arranged on the middle part of base 1.Base 1 is formed by hollow square steel and steel plate installed-welded.The upper plane of base 1 is separately provided with side bearing beam locating piece 4, side bar locating piece 8, lifting beam locating piece 11 and end plate locating piece 12.Towing pin positioning sleeve 7 is fixed on the upper surface of base 1 by bolt and alignment pin, is in same level with benchmark cushion block.Towing pin beam locator 6 is arranged on below base 1, is on the longitudinal centre line of base 1, is bolted on ground.Towing pin beam locator 6 comprises mount pad 61, supporting base 62, V-type seat 63, regulates pressure head 64, transition seat 65 and hydraulic cylinder 66, supporting base 62 and hydraulic cylinder 66 are arranged on the two ends at mount pad 61 top, V-type seat 63 is arranged on the inner side of supporting base 62, transition seat 65 is connected to the hydraulic rod top of hydraulic cylinder 66, regulates pressure head 64 to be arranged on transition seat 65.The symmetrical center line of V-type seat 63 is consistent with the center line of towing pin positioning sleeve 7.
During use, first insert in the front aperture of this device by the end plate of processed box beam 20, the rear portion of end plate is put down gently on benchmark cushion block 5, and makes end plate abut against on end plate locating piece 12, is pulled tight by end plate locating clip by main top-fastener 3 and secondary top-fastener 10; Then the left and right sides beam of box beam 20 is placed on benchmark cushion block 5, and abuts against on side bar locating piece 8, by main top-fastener 3 and briquetting 2, left and right sides beam locating clip is pulled tight; Again the towing pin beam of box beam 20 is hung in towing pin positioning sleeve 7 and towing pin beam locator 6, operation hydraulic cylinder 66, towing pin beam location is clamped in V-type seat 63; Then the side bearing beam of box beam 20 is placed on benchmark cushion block 5, and abuts against on side bearing beam locating piece 4; Again the left and right lifting beam of box beam 20 is placed on benchmark cushion block 5, and has abutted against on lifting beam locating piece 11; Finally, all parts after all locating clip pulls tight, can carry out integral assembly welding splicing to box beam 20, simple operation is flexible, safe and reliable, substantially increases the accuracy of box beam assembly welding splicing, and structural stability, ensure that the quality requirement of box beam steel construction assembly welding.

Claims (3)

1. a box beam location assembly-welding device, comprise base (1), briquetting (2), main top-fastener (3), benchmark cushion block (5), towing pin beam locator (6), towing pin positioning sleeve (7) and secondary top-fastener (10), benchmark cushion block (5) is distributed in the upper plane of base (1), it is characterized in that, described briquetting (2) is arranged on the left end of the upper plane of base (1), and main top-fastener (3) and secondary top-fastener (10) are distributed in the surrounding of the upper plane of base (1), described towing pin beam locator (6) and towing pin positioning sleeve (7) are arranged on the middle part of base (1), towing pin positioning sleeve (7) is fixed on by bolt and alignment pin on the upper surface of base (1), be in same level with benchmark cushion block, towing pin beam locator (6) is arranged on below base (1), be on the longitudinal centre line of base (1), be bolted on ground, towing pin beam locator (6) comprises mount pad (61), supporting base (62), V-type seat (63), regulate pressure head (64), transition seat (65) and hydraulic cylinder (66), supporting base (62) and hydraulic cylinder (66) are arranged on the two ends at mount pad (61) top, V-type seat (63) is arranged on the inner side of supporting base (62), transition seat (65) is connected to the hydraulic rod top of hydraulic cylinder (66), pressure head (64) is regulated to be arranged on transition seat (65), the symmetrical center line of described V-type seat (63) is consistent with the center line of towing pin positioning sleeve (7).
2. box beam location according to claim 1 assembly-welding device, it is characterized in that, base (1) is formed by hollow square steel and steel plate installed-welded.
3. box beam location according to claim 1 assembly-welding device, is characterized in that, the upper plane of base (1) is separately provided with side bearing beam locating piece (4), side bar locating piece (8), lifting beam locating piece (11) and end plate locating piece (12).
CN201410311515.3A 2014-07-02 2014-07-02 Box beam location assembly-welding device Active CN104057236B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410311515.3A CN104057236B (en) 2014-07-02 2014-07-02 Box beam location assembly-welding device

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Application Number Priority Date Filing Date Title
CN201410311515.3A CN104057236B (en) 2014-07-02 2014-07-02 Box beam location assembly-welding device

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CN104057236A CN104057236A (en) 2014-09-24
CN104057236B true CN104057236B (en) 2016-03-23

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105382461B (en) * 2015-12-04 2017-05-17 广州电力机车有限公司 Installation tool for dumper carframe suspension base
CN109366066A (en) * 2018-11-09 2019-02-22 天津市伟泰轨道交通装备有限公司 Marine cradle connector welder
CN110369928B (en) * 2019-06-06 2020-12-29 中车西安车辆有限公司 Side bearing type frame assembling method
CN114654173A (en) * 2022-04-07 2022-06-24 山东莱钢磁浮列车轨道工程有限公司 Side-lying assembling method for main beam of movable formwork of bridge girder erection machine

Citations (10)

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Publication number Priority date Publication date Assignee Title
PL179069B1 (en) * 1995-01-26 2000-07-31 Kci Kone Cranes Int Oy Method of and apparatus for tack welding the components of overhead travelling crane box girder
CN201366550Y (en) * 2008-12-31 2009-12-23 江苏合丰机械制造有限公司 Clamping device
CN102233503A (en) * 2011-05-09 2011-11-09 南车戚墅堰机车有限公司 General device of locomotive body assembly
CN102756232A (en) * 2012-07-19 2012-10-31 山东丰汇设备技术有限公司 Universal adjustable box beam splicing and welding device
CN202591890U (en) * 2012-05-02 2012-12-12 南京雷尔伟新技术有限公司 Assembly welding tooling for door frame of cab
CN102896449A (en) * 2012-09-18 2013-01-30 中国北车集团大连机车车辆有限公司 Framework assembling tire
CN203390469U (en) * 2013-06-25 2014-01-15 浙江西子重工机械有限公司 Equipment for assembling and welding box beam
CN103521986A (en) * 2013-10-31 2014-01-22 南车戚墅堰机车有限公司 Vehicle frame assembling table
CN103687470A (en) * 2013-11-12 2014-03-26 苏州博众精工科技有限公司 Automatic aligning assembly machine
CN203936565U (en) * 2014-07-02 2014-11-12 南车戚墅堰机车有限公司 Box beam location assembly-welding device

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Publication number Priority date Publication date Assignee Title
JPS61152342A (en) * 1984-12-24 1986-07-11 Hitachi Kiden Kogyo Ltd Automatic box assembly method and device

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL179069B1 (en) * 1995-01-26 2000-07-31 Kci Kone Cranes Int Oy Method of and apparatus for tack welding the components of overhead travelling crane box girder
CN201366550Y (en) * 2008-12-31 2009-12-23 江苏合丰机械制造有限公司 Clamping device
CN102233503A (en) * 2011-05-09 2011-11-09 南车戚墅堰机车有限公司 General device of locomotive body assembly
CN202591890U (en) * 2012-05-02 2012-12-12 南京雷尔伟新技术有限公司 Assembly welding tooling for door frame of cab
CN102756232A (en) * 2012-07-19 2012-10-31 山东丰汇设备技术有限公司 Universal adjustable box beam splicing and welding device
CN102896449A (en) * 2012-09-18 2013-01-30 中国北车集团大连机车车辆有限公司 Framework assembling tire
CN203390469U (en) * 2013-06-25 2014-01-15 浙江西子重工机械有限公司 Equipment for assembling and welding box beam
CN103521986A (en) * 2013-10-31 2014-01-22 南车戚墅堰机车有限公司 Vehicle frame assembling table
CN103687470A (en) * 2013-11-12 2014-03-26 苏州博众精工科技有限公司 Automatic aligning assembly machine
CN203936565U (en) * 2014-07-02 2014-11-12 南车戚墅堰机车有限公司 Box beam location assembly-welding device

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