CN104057236A - Box beam positioning assembly welding device - Google Patents
Box beam positioning assembly welding device Download PDFInfo
- Publication number
- CN104057236A CN104057236A CN201410311515.3A CN201410311515A CN104057236A CN 104057236 A CN104057236 A CN 104057236A CN 201410311515 A CN201410311515 A CN 201410311515A CN 104057236 A CN104057236 A CN 104057236A
- Authority
- CN
- China
- Prior art keywords
- base
- box beam
- welding device
- towing pin
- positioning sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 30
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 13
- 239000010959 steel Substances 0.000 claims abstract description 13
- 230000007704 transition Effects 0.000 claims description 10
- 230000003137 locomotive effect Effects 0.000 abstract description 4
- 125000006850 spacer group Chemical group 0.000 abstract 3
- 238000010276 construction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the technical field of diesel locomotives, in particular to a box beam positioning assembly welding device. The box beam positioning assembly welding device comprises a base, holddowns, main props, datum spacers, a traction pin beam positioner, a traction pin positioning sleeve and an auxiliary prop, the datum spacers are distributed on the top plane of the base, the holddowns are arranged on the left end of the top plane of the base, the main props and the auxiliary prop are distributed on the circumference of the top plane of the base, and the traction pin beam positioner and the traction pin positioning sleeve are arranged at the middle of the base. Because the base which is made of assembly-welded hollow square steels and steel plate is designed, enough strength and rigidity can be ensured; meanwhile, because the datum spacers are arranged on the base to serve as a working datum plane and a horizontal positioning plate for equipment, the whole set of device is convenient and flexible to operate, is safe and reliable, greatly increases the accuracy of the assembly welding of box beams and structural stability, and ensures the requirement on the assembly welding quality of a box beam steel structure.
Description
Technical field
The present invention relates to diesel locomotive technical field, especially a kind of box beam location assembly-welding device.
Background technology
The car beam of locomotive end is box structure, mainly by end plate, left and right sides beam, towing pin beam, side bearing beam and the right side from left to right the most of assembly welding of hanging beam five form, therefore welding deformation is large, existing welding jig is wayward for the size between each weldment, cause parts displacement, splicing construction is out of shape, cannot meet the demand that box beam assembly welding is produced, and affects the quality of assembly welding.
Summary of the invention
Poor, easily out of shape in order to overcome existing welding box beam equipment precision, affect the deficiency of assembly welding quality, the invention provides a kind of box beam location assembly-welding device.
The technical solution adopted for the present invention to solve the technical problems is: a kind of box beam location assembly-welding device, comprise base, briquetting, main top-fastener, benchmark cushion block, towing pin beam locator, towing pin positioning sleeve and secondary top-fastener, benchmark cushion block is distributed in the upper plane of base, briquetting is arranged on the left end of plane on base, main top-fastener and secondary top-fastener are distributed in the surrounding of plane on base, and towing pin beam locator and towing pin positioning sleeve are arranged on the middle part of base.
According to another embodiment of the invention, further comprise that base is formed by hollow square steel and steel plate installed-welded.
According to another embodiment of the invention, further comprise in the upper plane of base and be separately provided with side bearing beam locating piece, side bar locating piece, lifting beam locating piece and end plate locating piece.
According to another embodiment of the invention, further comprise that towing pin positioning sleeve is fixed on by bolt and alignment pin on the upper surface of base, with benchmark cushion block in same level.
According to another embodiment of the invention, further comprise that towing pin beam locator is arranged on below base, on the longitudinal centre line in base, is bolted on ground.
According to another embodiment of the invention, further comprise that towing pin beam locator comprises mount pad, supporting base, V-type seat, regulates pressure head, transition seat and hydraulic cylinder, supporting base and hydraulic cylinder are arranged on the two ends at mount pad top, V-type seat is arranged on the inner side of supporting base, transition seat is connected to the hydraulic stem top of hydraulic cylinder, regulates pressure head to be arranged on transition seat.
According to another embodiment of the invention, further comprise that the symmetrical center line of V-type seat is consistent with the center line of towing pin positioning sleeve.
The invention has the beneficial effects as follows, the base that design is formed by hollow square steel and steel plate installed-welded, can guarantee enough intensity and rigidity, benchmark cushion block is set on base, as the horizontal location face of working standard face and equipment simultaneously, side bearing beam locating piece, side bar locating piece, lifting beam locating piece and end plate locating piece are set, for the location to the each position of processed box beam, briquetting is set, is fixed for the side bar to box beam, main top-fastener and secondary top-fastener are set, clamp for the framework of whole box beam being adjusted to location, after each parts all assemble, the each module position that can guarantee box beam is accurate, assembled tight, Stability Analysis of Structures, towing pin beam locator and towing pin positioning sleeve are set, guarantee that the towing pin axis on the box-girder after assembly welding is vertical with box-girder bottom surface, meet total packaging technology requirement of follow-up locomotive, package unit simple operation is flexible, safe and reliable, greatly improve the accuracy of box beam assembly welding splicing, and structural stability, guarantee the quality requirement of box beam steel construction assembly welding.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is structural representation of the present invention.
Fig. 2 is top view of the present invention.
1. bases in figure, 2. briquetting, 3. main top-fastener, 4. side bearing beam locating piece, 5. benchmark cushion block, 6. towing pin beam locator, 61. mount pads, 62. supporting bases, 63. V-type seats, 64. regulate pressure head, 65. transition seats, 66. hydraulic cylinders, 7. towing pin positioning sleeve, 8. side bar locating piece, 10. secondary top-fastener, 11. lifting beam locating pieces, 12. end plate locating pieces, 20. box beam.
Detailed description of the invention
If Fig. 1 is structural representation of the present invention, Fig. 2 is top view of the present invention, a kind of box beam location assembly-welding device, comprise base 1, briquetting 2, main top-fastener 3, benchmark cushion block 5, towing pin beam locator 6, towing pin positioning sleeve 7 and secondary top-fastener 10, benchmark cushion block 5 is distributed in the upper plane of base 1, briquetting 2 is arranged on the left end of plane on base 1, main top-fastener 3 and secondary top-fastener 10 are distributed in the surrounding of plane on base 1, and towing pin beam locator 6 and towing pin positioning sleeve 7 are arranged on the middle part of base 1.Base 1 is formed by hollow square steel and steel plate installed-welded.In the upper plane of base 1, be separately provided with side bearing beam locating piece 4, side bar locating piece 8, lifting beam locating piece 11 and end plate locating piece 12.Towing pin positioning sleeve 7 is fixed on by bolt and alignment pin on the upper surface of base 1, with benchmark cushion block in same level.Towing pin beam locator 6 is arranged on below base 1, on the longitudinal centre line in base 1, is bolted on ground.Towing pin beam locator 6 comprises mount pad 61, supporting base 62, V-type seat 63, regulates pressure head 64, transition seat 65 and hydraulic cylinder 66, supporting base 62 and hydraulic cylinder 66 are arranged on the two ends at mount pad 61 tops, V-type seat 63 is arranged on the inner side of supporting base 62, transition seat 65 is connected to the hydraulic stem top of hydraulic cylinder 66, regulates pressure head 64 to be arranged on transition seat 65.The symmetrical center line of V-type seat 63 is consistent with the center line of towing pin positioning sleeve 7.
When use, first the end plate of processed box beam 20 is inserted in the front aperture of this device, put down gently on benchmark cushion block 5 at the rear portion of end plate, and end plate is abutted against on end plate locating piece 12, by main top-fastener 3 and secondary top-fastener 10, end plate locating clip is pulled tight; Then the left and right sides beam of box beam 20 is placed on benchmark cushion block 5, and abuts against on side bar locating piece 8, by main top-fastener 3 and briquetting 2, left and right sides beam locating clip is pulled tight; The towing pin beam of box beam 20 is hung in towing pin positioning sleeve 7 and towing pin beam locator 6, operation hydraulic cylinder 66, is clamped in towing pin beam location in V-type seat 63 again; Then the side bearing beam of box beam 20 is placed on benchmark cushion block 5, and abuts against on side bearing beam locating piece 4; Again the left and right lifting beam of box beam 20 is placed on benchmark cushion block 5, and has abutted against on lifting beam locating piece 11; Finally, all parts after all locating clip pulls tight, can carry out integral assembly welding splicing to box beam 20, simple operation is flexible, safe and reliable, has greatly improved the accuracy of box beam assembly welding splicing, and structural stability, guarantee the quality requirement of box beam steel construction assembly welding.
Claims (7)
1. a box beam location assembly-welding device, it is characterized in that, comprise base (1), briquetting (2), main top-fastener (3), benchmark cushion block (5), towing pin beam locator (6), towing pin positioning sleeve (7) and secondary top-fastener (10), benchmark cushion block (5) is distributed in the upper plane of base (1), briquetting (2) is arranged on the left end of the upper plane of base (1), main top-fastener (3) and secondary top-fastener (10) are distributed in the surrounding of the upper plane of base (1), and towing pin beam locator (6) and towing pin positioning sleeve (7) are arranged on the middle part of base (1).
2. box beam according to claim 1 location assembly-welding device, is characterized in that, base (1) is formed by hollow square steel and steel plate installed-welded.
3. box beam according to claim 1 location assembly-welding device, is characterized in that, is separately provided with side bearing beam locating piece (4), side bar locating piece (8), lifting beam locating piece (11) and end plate locating piece (12) in the upper plane of base (1).
4. box beam according to claim 1 location assembly-welding device, is characterized in that, towing pin positioning sleeve (7) is fixed on by bolt and alignment pin on the upper surface of base (1), with benchmark cushion block in same level.
5. box beam according to claim 4 location assembly-welding device, is characterized in that, towing pin beam locator (6) is arranged on below base (1), on the longitudinal centre line in base (1), is bolted on ground.
6. box beam according to claim 1 location assembly-welding device, it is characterized in that, towing pin beam locator (6) comprises mount pad (61), supporting base (62), V-type seat (63), regulates pressure head (64), transition seat (65) and hydraulic cylinder (66), supporting base (62) and hydraulic cylinder (66) are arranged on the two ends at mount pad (61) top, V-type seat (63) is arranged on the inner side of supporting base (62), transition seat (65) is connected to the hydraulic stem top of hydraulic cylinder (66), regulates pressure head (64) to be arranged on transition seat (65).
7. box beam according to claim 6 location assembly-welding device, is characterized in that, the symmetrical center line of V-type seat (63) is consistent with the center line of towing pin positioning sleeve (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410311515.3A CN104057236B (en) | 2014-07-02 | 2014-07-02 | Box beam location assembly-welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410311515.3A CN104057236B (en) | 2014-07-02 | 2014-07-02 | Box beam location assembly-welding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104057236A true CN104057236A (en) | 2014-09-24 |
| CN104057236B CN104057236B (en) | 2016-03-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410311515.3A Active CN104057236B (en) | 2014-07-02 | 2014-07-02 | Box beam location assembly-welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104057236B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105382461A (en) * | 2015-12-04 | 2016-03-09 | 广州电力机车有限公司 | Installation tool for dumper carframe suspension base |
| CN109366066A (en) * | 2018-11-09 | 2019-02-22 | 天津市伟泰轨道交通装备有限公司 | Marine cradle connector welder |
| CN110369928A (en) * | 2019-06-06 | 2019-10-25 | 中车西安车辆有限公司 | A kind of side bearing loading mode vehicle frame group is to method |
| CN114654173A (en) * | 2022-04-07 | 2022-06-24 | 山东莱钢磁浮列车轨道工程有限公司 | Side-lying assembling method for main beam of movable formwork of bridge girder erection machine |
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|---|---|---|---|---|
| JPS61152342A (en) * | 1984-12-24 | 1986-07-11 | Hitachi Kiden Kogyo Ltd | Automatic box assembly method and device |
| PL179069B1 (en) * | 1995-01-26 | 2000-07-31 | Kci Kone Cranes Int Oy | Method of and apparatus for tack welding the components of overhead travelling crane box girder |
| CN201366550Y (en) * | 2008-12-31 | 2009-12-23 | 江苏合丰机械制造有限公司 | Clamping device |
| CN102233503A (en) * | 2011-05-09 | 2011-11-09 | 南车戚墅堰机车有限公司 | General device of locomotive body assembly |
| CN102756232A (en) * | 2012-07-19 | 2012-10-31 | 山东丰汇设备技术有限公司 | Universal adjustable box beam splicing and welding device |
| CN202591890U (en) * | 2012-05-02 | 2012-12-12 | 南京雷尔伟新技术有限公司 | Assembly welding tooling for door frame of cab |
| CN102896449A (en) * | 2012-09-18 | 2013-01-30 | 中国北车集团大连机车车辆有限公司 | Framework assembling tire |
| CN203390469U (en) * | 2013-06-25 | 2014-01-15 | 浙江西子重工机械有限公司 | Equipment for assembling and welding box beam |
| CN103521986A (en) * | 2013-10-31 | 2014-01-22 | 南车戚墅堰机车有限公司 | Vehicle frame assembling table |
| CN103687470A (en) * | 2013-11-12 | 2014-03-26 | 苏州博众精工科技有限公司 | Automatic aligning assembly machine |
| CN203936565U (en) * | 2014-07-02 | 2014-11-12 | 南车戚墅堰机车有限公司 | Box beam location assembly-welding device |
-
2014
- 2014-07-02 CN CN201410311515.3A patent/CN104057236B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61152342A (en) * | 1984-12-24 | 1986-07-11 | Hitachi Kiden Kogyo Ltd | Automatic box assembly method and device |
| PL179069B1 (en) * | 1995-01-26 | 2000-07-31 | Kci Kone Cranes Int Oy | Method of and apparatus for tack welding the components of overhead travelling crane box girder |
| CN201366550Y (en) * | 2008-12-31 | 2009-12-23 | 江苏合丰机械制造有限公司 | Clamping device |
| CN102233503A (en) * | 2011-05-09 | 2011-11-09 | 南车戚墅堰机车有限公司 | General device of locomotive body assembly |
| CN202591890U (en) * | 2012-05-02 | 2012-12-12 | 南京雷尔伟新技术有限公司 | Assembly welding tooling for door frame of cab |
| CN102756232A (en) * | 2012-07-19 | 2012-10-31 | 山东丰汇设备技术有限公司 | Universal adjustable box beam splicing and welding device |
| CN102896449A (en) * | 2012-09-18 | 2013-01-30 | 中国北车集团大连机车车辆有限公司 | Framework assembling tire |
| CN203390469U (en) * | 2013-06-25 | 2014-01-15 | 浙江西子重工机械有限公司 | Equipment for assembling and welding box beam |
| CN103521986A (en) * | 2013-10-31 | 2014-01-22 | 南车戚墅堰机车有限公司 | Vehicle frame assembling table |
| CN103687470A (en) * | 2013-11-12 | 2014-03-26 | 苏州博众精工科技有限公司 | Automatic aligning assembly machine |
| CN203936565U (en) * | 2014-07-02 | 2014-11-12 | 南车戚墅堰机车有限公司 | Box beam location assembly-welding device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105382461A (en) * | 2015-12-04 | 2016-03-09 | 广州电力机车有限公司 | Installation tool for dumper carframe suspension base |
| CN109366066A (en) * | 2018-11-09 | 2019-02-22 | 天津市伟泰轨道交通装备有限公司 | Marine cradle connector welder |
| CN110369928A (en) * | 2019-06-06 | 2019-10-25 | 中车西安车辆有限公司 | A kind of side bearing loading mode vehicle frame group is to method |
| CN110369928B (en) * | 2019-06-06 | 2020-12-29 | 中车西安车辆有限公司 | Side bearing type frame assembling method |
| CN114654173A (en) * | 2022-04-07 | 2022-06-24 | 山东莱钢磁浮列车轨道工程有限公司 | Side-lying assembling method for main beam of movable formwork of bridge girder erection machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104057236B (en) | 2016-03-23 |
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |