A kind of face-lifting processing system of steel drum
Technical field
The present invention relates to a kind of face-lifting processing system of steel drum.
Background technology
In the manufacturing enterprise of oil, coating and some chemical fields, need to use steel drum to carry out splendid attire product.In order to improve the Occupation coefficient of steel drum, after product uses, need to renovate steel drum, to reuse.
In current steel drum renovation treating process, be first placed on by steel drum on lifting prop barrel frame, bucket blocks by jig, process accordingly as required, after having processed, steel drum is placed on lifting prop barrel frame again, moves to next station process by lifting prop barrel frame.Due to same station action need card bucket, put the operation of two, bucket, have impact on production efficiency.
Summary of the invention
The object of the invention is the technological deficiency for existing in prior art, and a kind of face-lifting processing system of steel drum that can enhance productivity is provided.
The technical scheme adopted for realizing object of the present invention is:
A kind of face-lifting processing system of steel drum, comprise stem frame, middle part frame, afterbody frame, transition station frame, two groups of lifting prop barrel framves, transition shift drive and multiple card bucket trailers, described middle part frame and transition station frame are installed between described stem frame and afterbody frame, be elevated prop barrel frame and lay respectively at the upper bucket position of stem station and the lower bucket position of afterbody station described in two groups; Described stem frame is provided with stem displacement frame, described stem displacement frame is connected with stem shift drive, described afterbody frame is provided with afterbody displacement frame, and described afterbody displacement frame is connected with afterbody shift drive; Described stem displacement frame and afterbody displacement frame or transition station frame install a described card bucket trailer respectively, described middle part frame is provided with described at least one and blocks bucket trailer, often organize described card bucket trailer and described stem be shifted frame and the transition station frame of frame, middle part frame, afterbody that be shifted to match respectively by guide wheel and guide rail, be shifted guide rail structure that frame and afterbody be shifted on frame of described middle part frame and the guide rail in transition station frame and described stem is identical and be oppositely arranged, and described stem frame or stem displacement frame are provided with card bucket trailer actuating device; Each described card bucket trailer is separately installed with jig; Be provided with rotating machine on the described card bucket trailer of the station rotated in requisition for steel drum, described rotating machine is connected with corresponding jig by rotating actuator.
Described transition station frame and rack level direction, middle part is set up in parallel or vertical direction is set up in parallel.
Described transition shift drive is cylinder or oil cylinder or electric driver.
Described electric driver comprises electric drive towing carriage, electric drive trailer, displacement motor, rack and pinion drive mechanism, described electric drive trailer is installed on described electric drive towing carriage by the pulley that matches and slideway, the driving rack of described rack and pinion drive mechanism is installed on described electric drive towing carriage, gear in described rack and pinion drive mechanism is installed on gear wheel shaft, and described gear wheel shaft is connected with the output shaft of described displacement motor by displacement transmission device; Described displacement motor is installed on described electric drive trailer, and position relative with described card bucket trailer on described electric drive trailer is provided with displacement push pedal.
Described afterbody displacement frame is provided with afterbody station tooth bar, described transition station frame is provided with transition station tooth bar, described stem displacement frame is provided with stem station tooth bar, described middle part frame is provided with middle part station tooth bar, described afterbody station tooth bar, transition station tooth bar, stem station tooth bar are corresponding with the driving rack in described rack and pinion drive mechanism with middle part station tooth bar.
Described stem station place is provided with Tui Tong mechanism.
The described card bucket trailer of corresponding card bucket and loose bucket station is provided with card bucket driver train, and described card bucket driver train drives the described jig clamping steel drum of corresponding station or unclamps steel drum.
Compared with prior art, the invention has the beneficial effects as follows:
1, face-lifting processing system of steel drum of the present invention can continuous working after same station card bucket, until complete whole treating process, decreases card bucket, puts the time of bucket, improve production efficiency.
2, face-lifting processing system of steel drum reasonable in design of the present invention, functional reliability is high.
Accompanying drawing explanation
Figure 1 shows that the birds-eye view that face-lifting processing system of steel drum transition station frame of the present invention and rack level direction, middle part are set up in parallel;
Figure 2 shows that the A-A cutaway view of Fig. 1;
Figure 3 shows that the C direction view of Fig. 1;
Figure 4 shows that the B-B cutaway view of Fig. 1;
Figure 5 shows that the schematic diagram that the transition station frame of face-lifting processing system of steel drum of the present invention and middle part frame vertical direction are set up in parallel;
Figure 6 shows that the D-D cutaway view of Fig. 5;
Figure 7 shows that the F direction view of Fig. 5
Figure 8 shows that the E-E cutaway view of Fig. 5.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Face-lifting processing system of steel drum of the present invention can have two kinds of layouts, and one is that transition station frame and rack level direction, middle part are set up in parallel, and another is that transition station frame and middle part frame vertical direction are set up in parallel.
Embodiment 1
The schematic diagram of the face-lifting processing system of steel drum that transition station frame and rack level direction, middle part are set up in parallel as Figure 1-Figure 4, comprises stem frame 1, middle part frame 2, afterbody frame 3, transition station frame 4, two groups lifting prop barrel frame 5, transition shift drive 9 and multiple card bucket trailer 6.Described middle part frame 2 and transition station frame 4 are installed between described stem frame 1 and afterbody frame 3 in the horizontal direction side by side, be elevated prop barrel frame 5 and lay respectively at the upper bucket position of stem station and the lower bucket position of afterbody station described in two groups.Described stem frame 1 is provided with stem displacement frame 7, described stem displacement frame 7 is connected with stem shift drive, described afterbody frame 3 is provided with afterbody displacement frame 8, and described afterbody displacement frame 8 is connected with afterbody shift drive.In the present embodiment, the cylinder that stem displacement driver train and afterbody displacement driver train can use push rod to stretch in the horizontal direction or oil cylinder.Stem displacement frame 7 is coordinated by the guide wheel that matches and slide with between stem frame 1, and the afterbody frame 8 that is shifted is slidingly fitted by the guide wheel that matches and guide rail with between afterbody frame 3.
Described stem displacement frame 7 and afterbody displacement frame 8 or transition station frame 4 install a described card bucket trailer 6 respectively, described middle part frame 2 is provided with described at least one and blocks bucket trailer 6.Middle part frame 2 can be installed the card bucket trailer of respective numbers according to the quantity of set station, each station installs a card bucket trailer.Often organize described card bucket trailer 6 and described stem be shifted frame 8 and the transition station frame 4 of frame 7, middle part frame 2, afterbody that be shifted to match respectively by guide wheel and guide rail, be shifted guide rail structure that frame 7 and afterbody be shifted on frame 8 of described middle part frame 2 and the guide rail in transition station frame 4 and described stem is identical and be oppositely arranged, described stem frame 1 or stem displacement frame 7 are provided with card bucket trailer actuating device 10, and the installation site of card bucket trailer actuating device is arranged as required.In the present embodiment, card bucket trailer actuating device 10 can adopt cylinder or oil cylinder.Each described card bucket trailer 6 is separately installed with jig.Be provided with rotating machine on the described card bucket trailer of the station rotated in requisition for steel drum, described rotating machine is connected with corresponding jig by rotating actuator.For the ease of card bucket, described stem station place is provided with Tui Tong mechanism 11.The described card bucket trailer of corresponding card bucket and loose bucket station is provided with card bucket driver train, and described card bucket driver train drives the described jig clamping steel drum of corresponding station or unclamps steel drum.Generally block steel drum at stem station, steel drum is unclamped at afterbody station, when not needing card bucket or loose bucket to operate for middle part station, jig is Connection Card bucket driver train not, after steel drum clamping, card bucket driver train and jig depart from, and needing the station unclamped to arrange card bucket driver train, by card bucket driver train, jig are unclamped.
Described transition shift drive 9 is cylinder or oil cylinder or electric driver.When station is less, the distance of transition displacement is smaller, can adopt cylinder or oil cylinder, and when station is more, the distance of transition displacement is larger, can adopt electric driver.Also the drive configuration that electric driver coordinates with cylinder or oil cylinder can be adopted.
When described transition shift drive adopts electric drive form, described electric driver comprises electric drive towing carriage 12, electric drive trailer 13, displacement motor 14, rack and pinion drive mechanism, described electric drive trailer 13 is installed on described electric drive towing carriage 12 by the pulley that matches and slideway, the driving rack of described rack and pinion drive mechanism is installed on described electric drive towing carriage 12, gear in described rack and pinion drive mechanism is installed on gear wheel shaft, and described gear wheel shaft is connected with the output shaft of described displacement motor 14 by displacement transmission device.Described displacement motor 14 is installed on described electric drive trailer 13, and position relative with described card bucket trailer 6 on described electric drive trailer 13 is provided with displacement push pedal.
In order in shifting process more reliably, more stable, described afterbody displacement frame 8 is provided with afterbody station tooth bar, described transition station frame 4 is provided with transition station tooth bar, described stem displacement frame 7 is provided with stem station tooth bar, described middle part frame 2 is provided with middle part station tooth bar, described afterbody station tooth bar, transition station tooth bar, stem station tooth bar are corresponding with the driving rack in described rack and pinion drive mechanism with middle part station tooth bar.
During use, be positioned over by steel drum on the lifting prop barrel frame 5 of stem station, lifting prop barrel frame 5 rises, and by steel drum holder to the position corresponding with jig, push away barrel action and push in claw by steel drum, steel drum blocks by card bucket driver train action drives jig.Now, stem displacement frame 7, guide rail on middle part frame 2 and afterbody displacement frame 8 connects and on the same line, in the action of card bucket trailer actuating device 10, drive the card bucket trailer of stem station, the guide wheel of the card bucket trailer lower end on stem station moves down the distance of a station along guide rail, move in the station frame of middle part, simultaneously, the card bucket trailer of the middle part station in the card bucket trailer promotion middle part frame of stem station moves down the distance of a station respectively, card bucket trailer in the middle part frame adjacent with afterbody frame is pushed into afterbody and is shifted on frame 8, afterwards, the lifting prop barrel frame at afterbody station place rises, jig unclamps, steel drum is placed on the lifting prop barrel frame of afterbody station, lifting prop barrel frame declines and realizes lower bucket.Afterbody shift drive drives afterbody displacement frame 8 to move backward to the side, rear portion of transition frame 4 along the guide rail horizontal direction in afterbody frame 3, and the guide rail on afterbody displacement frame 8 connects with the guide rail in transition frame 4 and is located along the same line.After the card bucket trailer of stem station moves to middle part frame 2, stem displacement driver train drives stem displacement frame 7 to move backward to the anterior side of transition frame along the guide rail horizontal direction in stem frame.When described transition shift drive 9 adopts electric drive form, gear in displacement motor 14 driven gear rack gear moves along driving rack, the card bucket trailer promoted on afterbody displacement frame 8 by displacement push pedal moves in transition frame 4, meanwhile, the card bucket trailer in transition frame 4 is a mobile station forwardly; When adopting cylinder or hydraulic oil cylinder driving, cylinder or cylinder action, the card bucket trailer directly shifted onto by the card bucket trailer in transition frame in transition frame 4 forwardly moves a station in station direction.Card bucket trailer in the transition frame adjacent with anterior station enters stem and to be shifted frame 7, the action of stem displacement driver train, card bucket trailer stem be shifted on frame back into stem station, simultaneously, the action of afterbody displacement driver train, the frame 8 that is shifted by afterbody back into afterbody station, completes a circulation.
Embodiment 2
The schematic diagram of the face-lifting processing system of steel drum that transition station frame and middle part frame vertical direction are set up in parallel as shown in Figure 5-Figure 8, comprises stem frame 1, middle part frame 2, afterbody frame 3, transition station frame 4, two groups lifting prop barrel frame 5, transition shift drive 9 and multiple card bucket trailer 6.Described middle part frame 2 and transition station frame 4 are vertically installed between described stem frame 1 and afterbody frame 3 side by side, be elevated prop barrel frame 5 and lay respectively at the upper bucket position of stem station and the lower bucket position of afterbody station described in two groups.Described stem frame 1 is provided with stem displacement frame 7, described stem displacement frame 7 is connected with stem shift drive, described afterbody frame 3 is provided with afterbody displacement frame 8, and described afterbody displacement frame 8 is connected with afterbody shift drive.In the present embodiment, the cylinder that stem displacement driver train and afterbody displacement driver train can use push rod vertically to stretch or oil cylinder.In order to mobile more reliable, stem displacement frame 7 and the guide pillar bearing fit by the guide pin bushing that matches and vertical direction between stem frame 1, afterbody displacement frame 8 and the guide pillar bearing fit by the guide pin bushing that matches and vertical direction between afterbody frame 3.
Described stem displacement frame 7 and afterbody displacement frame 8 or transition station frame 4 install a described card bucket trailer 6 respectively, described middle part frame 2 is provided with described at least one and blocks bucket trailer 6, often organize described card bucket trailer 6 and described stem to be shifted frame 7, middle part frame 2, afterbody displacement frame 8 and transition station frame 4 match respectively by guide wheel and guide rail, be shifted guide rail structure that frame 7 and afterbody be shifted on frame 8 of described middle part frame 2 and the guide rail in transition station frame 4 and described stem is identical and be oppositely arranged, described stem frame 1 or stem displacement frame 7 are provided with card bucket trailer actuating device 10, the installation site of card bucket trailer actuating device is arranged as required.In the present embodiment, card bucket trailer actuating device 10 can adopt cylinder or oil cylinder.Each described card bucket trailer 6 is separately installed with jig.Be provided with rotating machine on the described card bucket trailer of the station rotated in requisition for steel drum, described rotating machine is connected with corresponding jig by rotating actuator.For the ease of card bucket, described stem station place is provided with Tui Tong mechanism 11.The described card bucket trailer of corresponding card bucket and loose bucket station is provided with card bucket driver train, and described card bucket driver train drives the described jig clamping steel drum of corresponding station or unclamps steel drum.Generally block steel drum at stem station, steel drum is unclamped at afterbody station, when not needing card bucket or loose bucket to operate for middle part station, jig is Connection Card bucket driver train not, after steel drum clamping, card bucket driver train and jig depart from, and needing the station unclamped to arrange card bucket driver train, by card bucket driver train, jig are unclamped.
Described transition shift drive 9 is cylinder or oil cylinder or electric driver.When station is less, the distance of transition displacement is smaller, can adopt cylinder or oil cylinder, and when station is more, the distance of transition displacement is larger, can adopt electric driver.Also the drive configuration that electric driver coordinates with cylinder or oil cylinder can be adopted.
When described transition shift drive adopts electric drive form, described electric driver comprises electric drive towing carriage 12, electric drive trailer 13, displacement motor 14, rack and pinion drive mechanism, described electric drive trailer 13 is installed on described electric drive towing carriage 12 by the pulley that matches and slideway, the driving rack of described rack and pinion drive mechanism is installed on described electric drive towing carriage 12, gear in described rack and pinion drive mechanism is installed on gear wheel shaft, and described gear wheel shaft is connected with the output shaft of described displacement motor 14 by displacement transmission device.Described displacement motor 14 is installed on described electric drive trailer 13, and position relative with described card bucket trailer 6 on described electric drive trailer 13 is provided with displacement push pedal.
In order in shifting process more reliably, more stable, described afterbody displacement frame 8 is provided with afterbody station tooth bar, described transition station frame 4 is provided with transition station tooth bar, described stem displacement frame 7 is provided with stem station tooth bar, described middle part frame 2 is provided with middle part station tooth bar, described afterbody station tooth bar, transition station tooth bar, stem station tooth bar are corresponding with the driving rack in described rack and pinion drive mechanism with middle part station tooth bar.
During use, be positioned over by steel drum on the lifting prop barrel frame 5 of stem station, lifting prop barrel frame 5 rises, and by steel drum holder to the position corresponding with jig, push away barrel action and push in claw by steel drum, steel drum blocks by card bucket driver train action drives jig.Now, stem displacement frame 7, guide rail on middle part frame 2 and afterbody displacement frame 8 connects and on the same line, in the action of card bucket trailer actuating device 10, drive the card bucket trailer of stem station, the guide wheel of the card bucket trailer lower end on stem station moves down the distance of a station along guide rail, move in the station frame of middle part, simultaneously, the card bucket trailer of the middle part station in the card bucket trailer promotion middle part frame of stem station moves down the distance of a station respectively, card bucket trailer in the middle part frame adjacent with afterbody frame is pushed into afterbody and is shifted on frame 8, afterwards, the lifting prop barrel frame at afterbody station place rises, jig unclamps, steel drum is placed on the lifting prop barrel frame of afterbody station, lifting prop barrel frame declines and realizes lower bucket.Afterbody shift drive drives afterbody displacement frame 8 to be moved upwards up to the side, rear portion of transition frame 4 along the guide pillar vertical direction in afterbody frame 3, and the guide rail on afterbody displacement frame 8 connects with the guide rail in transition frame 4 and is located along the same line.After the card bucket trailer of stem station moves to middle part frame 2, stem displacement driver train drives stem displacement frame 7 to be moved upwards up to the anterior side of transition frame along the guide pillar vertical direction in stem frame.When described transition shift drive 9 adopts electric drive form, gear in displacement motor 14 driven gear rack gear moves along driving rack, the card bucket trailer promoted on afterbody displacement frame 8 by displacement push pedal moves in transition frame 4, meanwhile, the card bucket trailer in transition frame 4 is a mobile station forwardly; When adopting cylinder or hydraulic oil cylinder driving, cylinder or cylinder action, the card bucket trailer directly shifted onto by the card bucket trailer in transition frame in transition frame 4 forwardly moves a station in station direction.Card bucket trailer in the transition frame adjacent with anterior station enters stem and to be shifted frame 7, the action of stem displacement driver train, card bucket trailer stem be shifted on frame back into stem station downwards, simultaneously, the action of afterbody displacement driver train, the frame 8 that is shifted by afterbody back into afterbody station downwards, completes a circulation.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.