Summary of the invention
The object of the invention is for the technological deficiency existing in prior art, and a kind of face-lifting processing system of steel drum that can enhance productivity is provided.
For realizing the technical scheme that object of the present invention adopts, be:
A kind of face-lifting processing system of steel drum, comprise stem frame, middle part frame, afterbody frame, transition station frame, two groups of lifting prop barrel framves, transition shift drive and a plurality of card bucket trailers, described middle part frame and transition station frame are installed between described stem frame and afterbody frame, and described in two groups, lifting prop barrel frame lays respectively at the upper bucket position of stem station and the lower barrel position of afterbody station; Stem displacement frame is installed in described stem frame, and described stem displacement frame is connected with stem shift drive, and afterbody displacement frame is installed in described afterbody frame, and described afterbody displacement frame is connected with afterbody shift drive; A described card bucket trailer is installed respectively in described stem displacement frame and afterbody displacement frame or transition station frame, a card bucket trailer described at least one is installed in the frame of described middle part, described in every group, card bucket trailer matches by guide wheel and guide rail respectively with described stem displacement frame, middle part frame, afterbody displacement frame and transition station frame, described middle part frame and guide rail in transition station frame are identical with guide rail structure on described stem displacement frame and afterbody displacement frame and be oppositely arranged, and on described stem frame or stem displacement frame, card barrel trailer actuating device are installed; Described in each, on card bucket trailer, be separately installed with jig; On the described card bucket trailer of the station in requisition for steel drum rotation, rotating machine is installed, described rotating machine is connected with corresponding jig by rotating actuator.
Described transition station frame and middle part frame horizontal direction is set up in parallel or vertical direction is set up in parallel.
Described transition shift drive is cylinder or oil cylinder or electric driver.
Described electric driver comprises electric drive towing carriage, electric drive trailer, displacement motor, rack and pinion drive mechanism, described electric drive trailer is installed on described electric drive towing carriage by pulley and the slideway matching, the driving rack of described rack and pinion drive mechanism is installed on described electric drive towing carriage, gear in described rack and pinion drive mechanism is installed on gear wheel shaft, and described gear wheel shaft is connected with the output shaft of described displacement motor by displacement transmission device; Described displacement motor is installed on described electric drive trailer, and position relative with described card bucket trailer on described electric drive trailer is provided with displacement push pedal.
On described afterbody displacement frame, be provided with afterbody station tooth bar, in described transition station frame, be provided with transition station tooth bar, on described stem displacement frame, be provided with stem station tooth bar, in the frame of described middle part, be provided with middle part station tooth bar, described afterbody station tooth bar, transition station tooth bar, stem station tooth bar and middle part station tooth bar are corresponding with the driving rack in described rack and pinion drive mechanism.
Described stem station place is provided with Tui Tong mechanism.
On the described card bucket trailer of corresponding card bucket and pine bucket station, card bucket driver train is installed, described card bucket driver train drives the described jig clamping steel drum of corresponding station or unclamps steel drum.
Compared with prior art, the invention has the beneficial effects as follows:
1, face-lifting processing system of steel drum of the present invention can continuous working after same station card bucket, until complete whole treating process, the time that reduced card bucket, puts bucket, has improved production efficiency.
2, face-lifting processing system of steel drum reasonable in design of the present invention, functional reliability is high.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Face-lifting processing system of steel drum of the present invention can have two kinds of layouts, and a kind of is that transition station frame and middle part frame horizontal direction are set up in parallel, and another is that transition station frame and middle part frame vertical direction are set up in parallel.
Embodiment 1
The schematic diagram of the face-lifting processing system of steel drum that transition station frame and middle part frame horizontal direction are set up in parallel as Figure 1-Figure 4, comprises stem frame 1, middle part frame 2, afterbody frame 3, transition station frame 4, two groups of lifting prop barrel framves 5, transition shift drive 9 and a plurality of card bucket trailers 6.Described middle part frame 2 and transition station frame 4 along continuous straight runs are installed between described stem frame 1 and afterbody frame 3 side by side, and described in two groups, lifting prop barrel frame 5 lays respectively at the upper bucket position of stem station and the lower barrel position of afterbody station.Stem displacement frame 7 is installed in described stem frame 1, and described stem displacement frame 7 is connected with stem shift drive, and afterbody displacement frame 8 is installed in described afterbody frame 3, and described afterbody displacement frame 8 is connected with afterbody shift drive.In the present embodiment, stem displacement driver train and afterbody displacement driver train can be used the flexible cylinder of push rod along continuous straight runs or oil cylinder.Between stem displacement frame 7 and stem frame 1, by the guide wheel and the guide rail bearing fit that match, afterbody is shifted and by guide wheel and the guide rail matching, is slidingly fitted between frame 8 and afterbody frame 3.
A described card bucket trailer 6 is installed respectively in described stem displacement frame 7 and afterbody displacement frame 8 or transition station frame 4, a card barrel trailer 6 described at least one is installed in described middle part frame 2.In the frame 2 of middle part, the card bucket trailer of respective numbers can be installed according to the quantity of set station, each station is installed a card bucket trailer.Described in every group, card bucket trailer 6 matches by guide wheel and guide rail respectively with described stem displacement frame 7, middle part frame 2, afterbody displacement frame 8 and transition station frame 4, described middle part frame 2 and guide rail in transition station frame 4 are identical with guide rail structure on described stem displacement frame 7 and afterbody displacement frame 8 and be oppositely arranged, card bucket trailer actuating device 10 is installed on described stem frame 1 or stem displacement frame 7, and the installation site of card bucket trailer actuating device arranges as required.In the present embodiment, card bucket trailer actuating device 10 can adopt cylinder or oil cylinder.Described in each, on card bucket trailer 6, be separately installed with jig.On the described card bucket trailer of the station in requisition for steel drum rotation, rotating machine is installed, described rotating machine is connected with corresponding jig by rotating actuator.For the ease of card bucket, described stem station place is provided with Tui Tong mechanism 11.On the described card bucket trailer of corresponding card bucket and pine bucket station, card bucket driver train is installed, described card bucket driver train drives the described jig clamping steel drum of corresponding station or unclamps steel drum.Generally at stem station, block steel drum, at afterbody station, unclamp steel drum, while not needing card bucket or the operation of pine bucket for middle part station, jig is Connection Card bucket driver train not, after steel drum clamping, card bucket driver train and jig depart from, and the station unclamping at needs arranges card bucket driver train, by card bucket driver train, jig are unclamped.
Described transition shift drive 9 is cylinder or oil cylinder or electric driver.When station is less, the distance of transition displacement is smaller, can adopt cylinder or oil cylinder, and when station is more, the distance of transition displacement is larger, can adopt electric driver.The drive configuration that also can adopt electric driver to coordinate with cylinder or oil cylinder.
When described transition shift drive adopts electric drive form, described electric driver comprises electric drive towing carriage 12, electric drive trailer 13, displacement motor 14, rack and pinion drive mechanism, described electric drive trailer 13 is installed on described electric drive towing carriage 12 by pulley and the slideway matching, the driving rack of described rack and pinion drive mechanism is installed on described electric drive towing carriage 12, gear in described rack and pinion drive mechanism is installed on gear wheel shaft, and described gear wheel shaft is connected with the output shaft of described displacement motor 14 by displacement transmission device.Described displacement motor 14 is installed on described electric drive trailer 13, and position relative with described card bucket trailer 6 on described electric drive trailer 13 is provided with displacement push pedal.
For in shifting process more reliably, more stable, on described afterbody displacement frame 8, be provided with afterbody station tooth bar, in described transition station frame 4, be provided with transition station tooth bar, on described stem displacement frame 7, be provided with stem station tooth bar, in described middle part frame 2, be provided with middle part station tooth bar, described afterbody station tooth bar, transition station tooth bar, stem station tooth bar and middle part station tooth bar are corresponding with the driving rack in described rack and pinion drive mechanism.
During use, steel drum is positioned on the lifting prop barrel frame 5 of stem station, lifting prop barrel frame 5 rises, and steel drum holder, to the position corresponding with jig, is pushed away to barrel action steel drum is pushed in claw, and card bucket driver train action drives jig blocks steel drum.Now, stem displacement frame 7, guide rail on middle part frame 2 and afterbody displacement frame 8 joins and on same straight line, in 10 actions of card bucket trailer actuating device, drive the card bucket trailer of stem station, the guide wheel of the card bucket trailer lower end on stem station moves down the distance of a station along guide rail, move in the station frame of middle part, simultaneously, the card bucket trailer of the middle part station in the middle part of the card bucket trailer of stem station promotes in frame moves down respectively the distance of a station, card bucket trailer in the middle part frame adjacent with afterbody frame is pushed on afterbody displacement frame 8, afterwards, the lifting prop barrel frame at afterbody station place rises, jig unclamps, steel drum is placed on the lifting prop barrel frame of afterbody station, lifting prop barrel frame declines and realizes lower barrel.Afterbody shift drive drives afterbody displacement frame 8 along the guide rail horizontal direction in afterbody frame 3, to move backward to rear portion one side of transition frame 4, and the guide rail on afterbody displacement frame 8 and the guide rail in transition frame 4 join and be located along the same line.Card bucket trailer at stem station moves to after the frame 2 of middle part, and stem displacement driver train drives stem displacement frame 7 along the guide rail horizontal direction in stem frame, to move backward to front portion one side of transition frame.When described transition shift drive 9 adopts electric drive form, gear in displacement motor 14 driven gear rack gear moves along driving rack, the card bucket trailer promoting on afterbody displacement frame 8 by displacement push pedal moves in transition frame 4, meanwhile, the card bucket trailer in transition frame 4 is to moving a station above; When adopting cylinder or hydraulic oil cylinder driving, cylinder or cylinder action, directly shift the card bucket trailer in transition frame onto card bucket trailer in transition frame 4 and move a station to station direction above.Card bucket trailer in the transition frame adjacent with anterior station enters stem displacement frame 7, the action of stem displacement driver train, the card bucket trailer that stem is shifted on frame back into stem station, simultaneously, the action of afterbody displacement driver train, the afterbody frame 8 that is shifted is back into afterbody station, complete a circulation.
Embodiment 2
The schematic diagram of the face-lifting processing system of steel drum that transition station frame and middle part frame vertical direction are set up in parallel as shown in Figure 5-Figure 8, comprises stem frame 1, middle part frame 2, afterbody frame 3, transition station frame 4, two groups of lifting prop barrel framves 5, transition shift drive 9 and a plurality of card bucket trailers 6.Described middle part frame 2 and transition station frame 4 are vertically installed between described stem frame 1 and afterbody frame 3 side by side, and described in two groups, lifting prop barrel frame 5 lays respectively at the upper bucket position of stem station and the lower barrel position of afterbody station.Stem displacement frame 7 is installed in described stem frame 1, and described stem displacement frame 7 is connected with stem shift drive, and afterbody displacement frame 8 is installed in described afterbody frame 3, and described afterbody displacement frame 8 is connected with afterbody shift drive.In the present embodiment, stem displacement driver train and afterbody displacement driver train can be used the vertically flexible cylinder of push rod or oil cylinder.For mobile more reliable, between stem displacement frame 7 and stem frame 1, by the guide pin bushing that matches and the guide pillar bearing fit of vertical direction, afterbody is shifted between frame 8 and afterbody frame 3 by the guide pin bushing matching and the guide pillar bearing fit of vertical direction.
A described card bucket trailer 6 is installed respectively in described stem displacement frame 7 and afterbody displacement frame 8 or transition station frame 4, a card bucket trailer 6 described at least one is installed in described middle part frame 2, card bucket trailer 6 and described stem displacement frame 7 described in every group, middle part frame 2, afterbody displacement frame 8 and transition station frame 4 match by guide wheel and guide rail respectively, described middle part frame 2 and guide rail in transition station frame 4 are identical with guide rail structure on described stem displacement frame 7 and afterbody displacement frame 8 and be oppositely arranged, card bucket trailer actuating device 10 is installed on described stem frame 1 or stem displacement frame 7, the installation site of card bucket trailer actuating device arranges as required.In the present embodiment, card bucket trailer actuating device 10 can adopt cylinder or oil cylinder.Described in each, on card bucket trailer 6, be separately installed with jig.On the described card bucket trailer of the station in requisition for steel drum rotation, rotating machine is installed, described rotating machine is connected with corresponding jig by rotating actuator.For the ease of card bucket, described stem station place is provided with Tui Tong mechanism 11.On the described card bucket trailer of corresponding card bucket and pine bucket station, card bucket driver train is installed, described card bucket driver train drives the described jig clamping steel drum of corresponding station or unclamps steel drum.Generally at stem station, block steel drum, at afterbody station, unclamp steel drum, while not needing card bucket or the operation of pine bucket for middle part station, jig is Connection Card bucket driver train not, after steel drum clamping, card bucket driver train and jig depart from, and the station unclamping at needs arranges card bucket driver train, by card bucket driver train, jig are unclamped.
Described transition shift drive 9 is cylinder or oil cylinder or electric driver.When station is less, the distance of transition displacement is smaller, can adopt cylinder or oil cylinder, and when station is more, the distance of transition displacement is larger, can adopt electric driver.The drive configuration that also can adopt electric driver to coordinate with cylinder or oil cylinder.
When described transition shift drive adopts electric drive form, described electric driver comprises electric drive towing carriage 12, electric drive trailer 13, displacement motor 14, rack and pinion drive mechanism, described electric drive trailer 13 is installed on described electric drive towing carriage 12 by pulley and the slideway matching, the driving rack of described rack and pinion drive mechanism is installed on described electric drive towing carriage 12, gear in described rack and pinion drive mechanism is installed on gear wheel shaft, and described gear wheel shaft is connected with the output shaft of described displacement motor 14 by displacement transmission device.Described displacement motor 14 is installed on described electric drive trailer 13, and position relative with described card bucket trailer 6 on described electric drive trailer 13 is provided with displacement push pedal.
For in shifting process more reliably, more stable, on described afterbody displacement frame 8, be provided with afterbody station tooth bar, in described transition station frame 4, be provided with transition station tooth bar, on described stem displacement frame 7, be provided with stem station tooth bar, in described middle part frame 2, be provided with middle part station tooth bar, described afterbody station tooth bar, transition station tooth bar, stem station tooth bar and middle part station tooth bar are corresponding with the driving rack in described rack and pinion drive mechanism.
During use, steel drum is positioned on the lifting prop barrel frame 5 of stem station, lifting prop barrel frame 5 rises, and steel drum holder, to the position corresponding with jig, is pushed away to barrel action steel drum is pushed in claw, and card bucket driver train action drives jig blocks steel drum.Now, stem displacement frame 7, guide rail on middle part frame 2 and afterbody displacement frame 8 joins and on same straight line, in 10 actions of card bucket trailer actuating device, drive the card bucket trailer of stem station, the guide wheel of the card bucket trailer lower end on stem station moves down the distance of a station along guide rail, move in the station frame of middle part, simultaneously, the card bucket trailer of the middle part station in the middle part of the card bucket trailer of stem station promotes in frame moves down respectively the distance of a station, card bucket trailer in the middle part frame adjacent with afterbody frame is pushed on afterbody displacement frame 8, afterwards, the lifting prop barrel frame at afterbody station place rises, jig unclamps, steel drum is placed on the lifting prop barrel frame of afterbody station, lifting prop barrel frame declines and realizes lower barrel.Afterbody shift drive drives afterbody displacement frame 8 along the guide pillar vertical direction in afterbody frame 3, to be moved upwards up to rear portion one side of transition frame 4, and the guide rail on afterbody displacement frame 8 and the guide rail in transition frame 4 join and be located along the same line.Card bucket trailer at stem station moves to after the frame 2 of middle part, and stem displacement driver train drives stem displacement frame 7 along the guide pillar vertical direction in stem frame, to be moved upwards up to front portion one side of transition frame.When described transition shift drive 9 adopts electric drive form, gear in displacement motor 14 driven gear rack gear moves along driving rack, the card bucket trailer promoting on afterbody displacement frame 8 by displacement push pedal moves in transition frame 4, meanwhile, the card bucket trailer in transition frame 4 is to moving a station above; When adopting cylinder or hydraulic oil cylinder driving, cylinder or cylinder action, directly shift the card bucket trailer in transition frame onto card bucket trailer in transition frame 4 and move a station to station direction above.Card bucket trailer in the transition frame adjacent with anterior station enters stem displacement frame 7, the action of stem displacement driver train, the card bucket trailer that stem is shifted on frame back into stem station downwards, simultaneously, the action of afterbody displacement driver train, the afterbody frame 8 that is shifted is back into afterbody station downwards, complete a circulation.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.