CN104032499A - Tufted carpet machine capable of rotating along circumference - Google Patents

Tufted carpet machine capable of rotating along circumference Download PDF

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Publication number
CN104032499A
CN104032499A CN201410240300.7A CN201410240300A CN104032499A CN 104032499 A CN104032499 A CN 104032499A CN 201410240300 A CN201410240300 A CN 201410240300A CN 104032499 A CN104032499 A CN 104032499A
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CN
China
Prior art keywords
tufting
tufted carpet
sleeve
driving mechanism
driven
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Granted
Application number
CN201410240300.7A
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Chinese (zh)
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CN104032499B (en
Inventor
金天痕
杜轩华
倪重光
王伟君
栾承勇
干耀庭
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Shanghai Textile Research Institute Co ltd
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Shanghai Textile Research Institute
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Priority to CN201410240300.7A priority Critical patent/CN104032499B/en
Publication of CN104032499A publication Critical patent/CN104032499A/en
Application granted granted Critical
Publication of CN104032499B publication Critical patent/CN104032499B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a tufted carpet machine capable of rotating along the circumference. The tufted carpet machine comprises a frame, a lifting driving device, a tufting gun machine and a wire wheel for providing wires for the tufting gun machine, wherein the tufting gun machine comprises a sleeve provided with a central hole; an eccentric tufting needle which can be driven to reciprocate along the axial direction of the central hole through a first driving mechanism is arranged at a position, which is close to the first end, of the central hole; the tufting gun machine also comprises a lifting platform, a bearing and a second driving mechanism; the lifting platform is connected with the frame in a sliding mode and can be driven to reciprocate along the height direction of the frame through the lifting driving device; the bearing is arranged on the sleeve in a sleeving manner; an outer ring of the bearing is fixed on the lifting platform; the sleeve is driven to rotate through the second driving mechanism. With the adoption of the tufted carpet machine capable of rotating along the circumference, attractive tufted patterns can be obtained.

Description

Can make the tufted carpet machine of circumference rotation
Technical field
The present invention relates to the process equipment field of textile product, specifically, the present invention relates to a kind of tufted carpet machine of doing circumference rotation.
Background technology
Tufted carpet, refers on fabric base cloth with row's pin machinery synthetic tuft, the machine-made carpet of formation circle suede or clipping blanket face.Tufted carpet mainly comprises following technique: 1, material is prepared, and the tacryl of pre-HEAT SETTING is woven into base cloth and the required various chemical fibre yarns of synthetic tuft; 2, synthetic tuft sizing, with row's pin machinery leader tape chemical fibre yarn whole row, synthetic tuft at high speed on tacryl base cloth, forms neat and intensive circle suede or clipping on blanket face; 3, at blanket back face, be coated with and scrape synthetic latex or polyester-class adhesive, and base cloth and synthetic tuft are sticked into firmly whole; 4, postfinishing process, comprises and with the smooth blanket face of loop cutting machine, blanket face stamp, blanket back, pastes foamed plastics backing or the gunny cloth backings such as butadiene-styrene rubber or polyurethane, the fluffy and finishing blanket face etc. with steam.
Tufted carpet machine is the equipment of realizing tufted carpet processing, and it comprises frame, is provided with tufting gunlock in frame, drives the tufting needle linear reciprocating motion in tufting gunlock, thereby complete tufting by driving mechanism.This tufted carpet machine, tufting needle only can be realized linear reciprocating motion, when needing tufting pattern (such as other patterns that contain curved profile such as flowers), needs tufting needle acupuncture line by line, and what form thus is dot chart, very ugly.
Summary of the invention
For addressing the above problem, the invention provides a kind of tufted carpet machine of doing circumference rotation, it can obtain tufting pattern attractive in appearance.
For achieving the above object, the tufted carpet machine of doing circumference rotation of the present invention, comprise frame, lifting drive, tufting gunlock and take turns for described tufting gunlock supplies the line of line, described tufting gunlock comprises the sleeve that offers centre bore, described sleeve has first end and the second end, and described centre bore is provided with and can drives the eccentric tufting needle along described centre bore axially reciprocating by the first driving mechanism near the position of described first end; By described centre bore, the position near described the second end penetrates and joins with described eccentric tufting needle the line that described line wheel provides, wherein, described tufting gunlock also comprises hoistable platform, bearing and the second driving mechanism, described hoistable platform and described frame are slidably connected and can are driven along the short transverse of described frame and be moved back and forth by described lifting drive, described bearing holder (housing, cover) is loaded on described sleeve, the outer ring of described bearing is fixed on described hoistable platform, and described sleeve is driven and rotated by described the second driving mechanism.
Preferably, described the first driving mechanism comprises the first motor, eccentric wheel and connecting rod, described eccentric wheel is driven and is rotated by described the first motor, described sleeve offers chute along its length, described connecting rod one end is hinged by the first bearing pin and described eccentric wheel, and the other end is by hinged through the second bearing pin and the described eccentric tufting needle of described chute.
Preferably, described the second driving mechanism comprises the second motor, driving gear and driven gear, described the second motor is fixed on described hoistable platform, and the output shaft of described the second motor is provided with described driving gear, is arranged with the driven gear that can be driven by described driving gear on described sleeve.
Preferably, described line wheel is fixed on described hoistable platform.
Preferably, described line wheel quantity is four.
Preferably, the described tufted carpet machine of doing circumference rotation also comprises distributor plate, is respectively arranged with the through wires hole that the line for line wheel described in each passes on described distributor plate.
The tufted carpet machine of doing circumference rotation of the present invention, establishes bearing at the bush outer sleeve that forms the tufted carpet machine that can do circumference rotation, and bearing outer ring is fixed in frame.When needing tufting with the pattern of curved profile, start the second driving mechanism, the second driving mechanism drive sleeve is rotated, and now eccentric tufting needle circles, and can go out high-quality, high arc patterns true to nature by tufting.Adopt this tufted carpet machine of doing circumference rotation of the present invention, it can realize Multidirectional-moving, thereby meets the pattern quality requirement of high-end carpet.
Accompanying drawing explanation
Fig. 1 is the structural representation of making the tufted carpet machine of circumference rotation of the present invention;
Fig. 2 is the structural representation of tufting gunlock and line wheel, and it is for overlooking expression;
Fig. 3 is the schematic diagram of driving gear and driven gear in Fig. 2;
Fig. 4 is the effect photo of the tufted carpet that is processed to form of employing tufted carpet machine of the present invention.
The specific embodiment
Below, by reference to the accompanying drawings, structure of the present invention and operation principle etc. are further described.
The present invention's the tufted carpet machine that can do circumference rotation, for realizing the processing of tufted carpet, especially with the processing of the tufted carpet of curved profile pattern (such as flower, leaf etc.).As shown in Figure 4, the photo in kind of the tufted carpet that it is processed to form for employing tufted carpet machine of the present invention, wherein black is the tufted carpet pattern being processed to form, it is positioned at and stretches tight on frame.
Referring to Fig. 1, the tufted carpet machine of doing circumference rotation of the present invention, comprise frame 1, lifting drive (not indicating in figure), tufting gunlock 2 and for the line of line, take turns 4 for tufting gunlock 2, by lifting drive, can realize tufting gunlock 2 moving back and forth along frame 1 short transverse.Due to this part and of the prior art basically identical, therefore no longer launch.
Referring to Fig. 2, tufting gunlock 2 comprises the sleeve 22 that offers centre bore, sleeve 22 has first end (right-hand end in figure) and the second end (left end in figure), centre bore is provided with the eccentric tufting needle 21 that can drive along centre bore axially reciprocating by the first driving mechanism 23 near the position of first end, and the needle point of eccentric tufting needle 21 is eccentric with respect to the center line of centre bore.For the line of tufting, be all wound in line wheel 4, by centre bore, the position near the second end penetrates and joins with eccentric tufting needle 21 line wheel 4 lines that provide, so that during eccentric tufting needle 21 reciprocating motion, realizes tufting.
Continue as shown in Figure 2, the pattern for ease of tufting with curved profile, tufting gunlock of the present invention also comprises hoistable platform 5, bearing 24 and the second driving mechanism 25, hoistable platform 5 is slidably connected with frame 1 and can is driven along the short transverse of frame 1 and be moved back and forth by lifting drive, this being slidably connected can be realized by slide rail (not indicating in figure) is set in frame 1, arranges the pulley (not indicating in figure) that can slide along this slide rail on hoistable platform 5.Bearing 24 is set on sleeve 22, and the inner ring of bearing 24 and sleeve 22 form interference fit, and the outer ring of bearing 24 is fixed on hoistable platform 5, and sleeve 22 is driven and rotated by the second driving mechanism 25.
The first driving mechanism 23 in the present invention can be adopted in such a way, the first driving mechanism 23 comprises the first motor (not indicating in figure), eccentric wheel 231 and connecting rod 233, eccentric wheel 231 is driven and is rotated by the first motor, sleeve 22 offers chute 235 along its length, connecting rod 233 one end are hinged with eccentric wheel 231 by the first bearing pin 232, and the other end is hinged with eccentric tufting needle 21 by the second bearing pin 234 through chute 235.As shown in FIG., eccentric wheel 231 forms slider-crank mechanism with connecting rod 233, and when the first motor drives eccentric wheel 231 to rotate, eccentric wheel 231 drives eccentric tufting needle 21 to reciprocatingly slide in chute 235, thereby completes tufting work.
The second driving mechanism 25 in the present invention can be adopted in such a way, referring to Fig. 2 and in conjunction with Fig. 3, the second driving mechanism 25 comprises the second motor 251, driving gear 252 and driven gear 253, motor is fixed on hoistable platform 5, the output shaft of motor is provided with driving gear 252, is arranged with the driven gear 253 that can be driven by driving gear 252 on sleeve 22.When the second motor 251 rotates, driving gear 252 drives driven gear 253 to rotate, thereby this sleeve 22 is rotated, and eccentric tufting needle 21 can form arching trajectory, is convenient to form arc tufting profile true to nature.
As shown in Figure 2, line wheel 4 is fixed on hoistable platform 5.As preferably, it is four that line is taken turns 4 quantity.Further, this tufted carpet machine that can do circumference rotation also comprises distributor plate 3, is respectively arranged with the through wires hole that the line for each line wheel 4 passes on distributor plate 3.
The tufted carpet machine of doing circumference rotation of the present invention, when needing tufting with the pattern of curved profile, start the second driving mechanism 25, the second driving mechanism 25 drive sleeve 22 and rotate, now eccentric tufting needle 21 circles, and can go out high-quality, high arc patterns true to nature by tufting.
Above, be only schematic description of the present invention, it will be recognized by those skilled in the art that and do not departing from the basis of operation principle of the present invention, can make multiple improvement to the present invention, this all belongs to protection scope of the present invention.

Claims (4)

1. can make the tufted carpet machine that circumference rotates for one kind, comprise frame, lifting drive, tufting gunlock and take turns for described tufting gunlock supplies the line of line, described tufting gunlock comprises the sleeve that offers centre bore, described sleeve has first end and the second end, and described centre bore is provided with and can drives the eccentric tufting needle along described centre bore axially reciprocating by the first driving mechanism near the position of described first end; By described centre bore, the position near described the second end penetrates and joins with described eccentric tufting needle the line that described line wheel provides, it is characterized in that, described tufting gunlock also comprises hoistable platform, bearing and the second driving mechanism, described hoistable platform and described frame are slidably connected and can are driven along the short transverse of described frame and be moved back and forth by described lifting drive, described bearing holder (housing, cover) is loaded on described sleeve, the outer ring of described bearing is fixed on described hoistable platform, and described sleeve is driven and rotated by described the second driving mechanism.
2. the tufted carpet machine of doing circumference rotation as claimed in claim 1, it is characterized in that, described the first driving mechanism comprises the first motor, eccentric wheel and connecting rod, described eccentric wheel is driven and is rotated by described the first motor, described sleeve offers chute along its length, described connecting rod one end is hinged by the first bearing pin and described eccentric wheel, and the other end is by hinged through the second bearing pin and the described eccentric tufting needle of described chute.
3. the tufted carpet machine of doing circumference rotation as claimed in claim 1, it is characterized in that, described the second driving mechanism comprises the second motor, driving gear and driven gear, described the second motor is fixed on described hoistable platform, the output shaft of described the second motor is provided with described driving gear, is arranged with the driven gear that can be driven by described driving gear on described sleeve.
4. the tufted carpet machine of doing circumference rotation as claimed in claim 1, is characterized in that, the described tufted carpet machine of doing circumference rotation also comprises distributor plate, is respectively arranged with the through wires hole that the line for line wheel described in each passes on described distributor plate.
CN201410240300.7A 2014-05-30 2014-05-30 Can make the tufted carpet machine of circumference rotation Expired - Fee Related CN104032499B (en)

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CN104032499B CN104032499B (en) 2016-05-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107653591A (en) * 2017-11-14 2018-02-02 常州武鼎地毯机械有限公司 Dynamic balancing high-speed main spindle device and the rug-overtufting machine with the main shaft device
CN111705448A (en) * 2020-06-30 2020-09-25 阳信瑞鑫集团有限公司 Pneumatic multifunctional carpet tufting gun for intelligent gun-tufted carpet robot
CN114729485A (en) * 2019-11-22 2022-07-08 罗伯特·加博·蓬格拉斯 Tufting system

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3529560A (en) * 1969-01-09 1970-09-22 Wilbur Jackson Automatic stop motion for carpet tufting machines
US3596617A (en) * 1969-04-03 1971-08-03 Singer Co Split gauge tufting machine
US3650228A (en) * 1967-01-12 1972-03-21 Dc One Ltd Tufting machines
US3670672A (en) * 1969-06-25 1972-06-20 Spanel Abram Nathaniel Tufting machines for manufacture of tufted fabrics, tufted carpets, rugs, drapes, heavy fabrics, and the like
GB1431404A (en) * 1973-05-03 1976-04-07 Singer Co Adjustable stroke mechanism in tufting machines
DE2834723A1 (en) * 1977-08-17 1979-03-01 Pickering Edgar Ltd Tufting machine with pattern selector - has needle bar displaced transversely in horizontal plane when in upper position by inching motor to provide pattern
US4665845A (en) * 1985-09-30 1987-05-19 Card-Monroe Corporation High speed tufting machine
US4834005A (en) * 1987-09-08 1989-05-30 Spencer Wright Industries, Inc. Tufting machine adjustable stroke mechanism
CN1124986A (en) * 1993-06-01 1996-06-19 因特菲斯有限公司 Tufted articles and related processes
CN101148811A (en) * 2007-08-13 2008-03-26 刘峰 Method for manufacturing jacquard gun lunge tufting products and spinning machine thereof

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3650228A (en) * 1967-01-12 1972-03-21 Dc One Ltd Tufting machines
US3529560A (en) * 1969-01-09 1970-09-22 Wilbur Jackson Automatic stop motion for carpet tufting machines
US3596617A (en) * 1969-04-03 1971-08-03 Singer Co Split gauge tufting machine
US3670672A (en) * 1969-06-25 1972-06-20 Spanel Abram Nathaniel Tufting machines for manufacture of tufted fabrics, tufted carpets, rugs, drapes, heavy fabrics, and the like
GB1431404A (en) * 1973-05-03 1976-04-07 Singer Co Adjustable stroke mechanism in tufting machines
DE2834723A1 (en) * 1977-08-17 1979-03-01 Pickering Edgar Ltd Tufting machine with pattern selector - has needle bar displaced transversely in horizontal plane when in upper position by inching motor to provide pattern
US4665845A (en) * 1985-09-30 1987-05-19 Card-Monroe Corporation High speed tufting machine
US4834005A (en) * 1987-09-08 1989-05-30 Spencer Wright Industries, Inc. Tufting machine adjustable stroke mechanism
CN1124986A (en) * 1993-06-01 1996-06-19 因特菲斯有限公司 Tufted articles and related processes
CN101148811A (en) * 2007-08-13 2008-03-26 刘峰 Method for manufacturing jacquard gun lunge tufting products and spinning machine thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107653591A (en) * 2017-11-14 2018-02-02 常州武鼎地毯机械有限公司 Dynamic balancing high-speed main spindle device and the rug-overtufting machine with the main shaft device
CN114729485A (en) * 2019-11-22 2022-07-08 罗伯特·加博·蓬格拉斯 Tufting system
CN111705448A (en) * 2020-06-30 2020-09-25 阳信瑞鑫集团有限公司 Pneumatic multifunctional carpet tufting gun for intelligent gun-tufted carpet robot

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Address after: 200082 No. 988, Pingliang Road, Shanghai, Yangpu District

Patentee after: SHANGHAI TEXTILE RESEARCH INSTITUTE CO.,LTD.

Address before: 200082 No. 988, Pingliang Road, Shanghai, Yangpu District

Patentee before: Shanghai Textile Research Institute

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Granted publication date: 20160511

CF01 Termination of patent right due to non-payment of annual fee