CN104028585A - Online detection mistake-proofing method in machining process - Google Patents
Online detection mistake-proofing method in machining process Download PDFInfo
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- CN104028585A CN104028585A CN201410242633.3A CN201410242633A CN104028585A CN 104028585 A CN104028585 A CN 104028585A CN 201410242633 A CN201410242633 A CN 201410242633A CN 104028585 A CN104028585 A CN 104028585A
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Abstract
The invention relates to an online detection mistake-proofing method in the machining process. The method specifically comprises the following steps that firstly, a module is prepared, wherein the module mainly comprises a product online real-time amplification imaging system, a computer information comparison system, an abnormity alarm system and an alarm closing-down linkage system; secondly, standard finished product information is input into the computer information comparison system; thirdly, normal machining is performed; fourthly, the product online real-time amplification imaging system continuously amplifies a machined product and transmits image information to the computer information comparison system in real time; fifthly, the computer information comparison system compares the image information transmitted in real time with standard finished product information in the system; and sixthly, when the comparison information is inconsistent, the abnormity alarm system gives an alarm, and meanwhile the closing-down linkage system sends out a signal to enable a machine to be closed down.
Description
Technical field
The present invention relates to online detecting error-preventing method in a kind of processes process.
Background technology
Product is in the production processes such as punching press, plating and shaping, the problem of appearance that online production surface of semi-finished jumping bits, backfill etc. is affected to quality of finished is of common occurrence, generation and the outflow of defective products are greatly increased, increase the cost of company, have a strong impact on product quality, be unfavorable for the raising of CSAT.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of and can prevent online detecting error-preventing method in the generation of defective products and the processes process of outflow.
For addressing the above problem, the technical solution used in the present invention is: online detecting error-preventing method in processes process, specifically comprises the steps:
Step 1: module is prepared, and this module mainly comprises: shut down linked system when the real-time amplification imaging system of On-line Product, computerized information Compare System, abnormal alarm system, warning;
Step 2: by standard finished products input information computerized information Compare System;
Step 3: carry out normal process processing;
Step 4: the real-time amplification imaging system of On-line Product continue product after processing to amplify and by image information real-time Transmission to computerized information Compare System;
Step 5: image information and the system internal standard finished product information of computerized information Compare System to real-time Transmission is compared;
Step 6: in the time that comparison information is inconsistent, abnormal alarm system gives the alarm, shut down simultaneously linked system send signal make board shut down.
Preferably, described module detecting speed is 10 ms/min.
Preferably, described processes can be punching press, plating, moulding.
The invention has the beneficial effects as follows: the present invention is in the production processes such as product punching press, plating and shaping, present comparison module by built-in image, the problem of appearance that online production surface of semi-finished jumping bits, backfill etc. is affected to quality of finished is carried out detecting real-time, warning, prevent generation and the outflow of defective products, the bad cost of reduction company, improving product quality, increases customer satisfaction degree.
Detailed description of the invention
Below by specific embodiment, the invention will be further described.
Embodiment 1
Processing technology: punching press.
Online detecting error-preventing method of the present invention, specifically comprises the steps:
Step 1: module is prepared, and this module mainly comprises: shut down linked system when the real-time amplification imaging system of On-line Product, computerized information Compare System, abnormal alarm system, warning;
Step 2: by standard presswork input information computerized information Compare System;
Step 3: carry out normal punch process;
Step 4: the real-time amplification imaging system of On-line Product with the speed of 10 ms/min continue by carry out that product after punching press amplifies and by image information real-time Transmission to computerized information Compare System;
Step 5: image information and the system internal standard presswork information of computerized information Compare System to real-time Transmission is compared;
Step 6: in the time that comparison information is inconsistent, abnormal alarm system gives the alarm, shut down simultaneously linked system send signal make board shut down.
Embodiment 2
Processing technology: electroplate.
Online detecting error-preventing method of the present invention, specifically comprises the steps:
Step 1: module is prepared, and this module mainly comprises: shut down linked system when the real-time amplification imaging system of On-line Product, computerized information Compare System, abnormal alarm system, warning;
Step 2: standard electric is plated to product input information computerized information Compare System;
Step 3: carry out the normal processing of electroplating;
Step 4: the real-time amplification imaging system of On-line Product continue the product after electroplating to amplify with the speed of 10 ms/min and by image information real-time Transmission to computerized information Compare System;
Step 5: image information and the system internal standard plating finished product information of computerized information Compare System to real-time Transmission is compared;
Step 6: in the time that comparison information is inconsistent, abnormal alarm system gives the alarm, shut down simultaneously linked system send signal make board shut down.
Embodiment 3
Processing technology: moulding.
Online detecting error-preventing method of the present invention, specifically comprises the steps:
Step 1: module is prepared, and this module mainly comprises: shut down linked system when the real-time amplification imaging system of On-line Product, computerized information Compare System, abnormal alarm system, warning;
Step 2: by standard forming finished product input information computerized information Compare System;
Step 3: carry out normal processing and forming;
Step 4: the real-time amplification imaging system of On-line Product with the speed of 10 ms/min continue by carry out that product after moulding amplifies and by image information real-time Transmission to computerized information Compare System;
Step 5: image information and the system internal standard shaping finished product information of computerized information Compare System to real-time Transmission is compared;
Step 6: in the time that comparison information is inconsistent, abnormal alarm system gives the alarm, shut down simultaneously linked system send signal make board shut down.
Claims (3)
1. online detecting error-preventing method in processes process, is characterized in that: specifically comprise the steps:
Step 1: module is prepared, and this module mainly comprises: shut down linked system when the real-time amplification imaging system of On-line Product, computerized information Compare System, abnormal alarm system, warning;
Step 2: by standard finished products input information computerized information Compare System;
Step 3: carry out normal process processing;
Step 4: the real-time amplification imaging system of On-line Product continue product after processing to amplify and by image information real-time Transmission to computerized information Compare System;
Step 5: image information and the system internal standard finished product information of computerized information Compare System to real-time Transmission is compared;
Step 6: in the time that comparison information is inconsistent, abnormal alarm system gives the alarm, shut down simultaneously linked system send signal make board shut down.
2. online detecting error-preventing method in processes process according to claim 1, is characterized in that: described module detecting speed is 10 ms/min.
3. online detecting error-preventing method in processes process according to claim 1, is characterized in that: described processes can be punching press, plating, moulding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410242633.3A CN104028585A (en) | 2014-06-03 | 2014-06-03 | Online detection mistake-proofing method in machining process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410242633.3A CN104028585A (en) | 2014-06-03 | 2014-06-03 | Online detection mistake-proofing method in machining process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104028585A true CN104028585A (en) | 2014-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410242633.3A Pending CN104028585A (en) | 2014-06-03 | 2014-06-03 | Online detection mistake-proofing method in machining process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104392323A (en) * | 2014-11-27 | 2015-03-04 | 英业达科技有限公司 | Intelligent production operation instruction method and system |
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| CN201446458U (en) * | 2009-07-31 | 2010-05-05 | 丁忠 | Online real-time detection system for detecting machining precision of numerical control punching equipment of automobile girder |
| JP2011003069A (en) * | 2009-06-19 | 2011-01-06 | Nec Computertechno Ltd | Forged card detection system, forged card detection method, forged card detection program, and program recording medium |
| CN102116610A (en) * | 2010-11-29 | 2011-07-06 | 科达斯特恩(常州)汽车塑件系统有限公司 | Automatic on-line detection method and device for size of automobile parts based on machine vision |
| CN202213219U (en) * | 2011-08-16 | 2012-05-09 | 江苏扬力数控机床有限公司 | On-line monitoring device for workpiece quality of stamping machine tool |
| CN103357704A (en) * | 2013-07-19 | 2013-10-23 | 济南光先数控机械有限公司 | Steel material texture detection method and device utilizing same |
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2014
- 2014-06-03 CN CN201410242633.3A patent/CN104028585A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011003069A (en) * | 2009-06-19 | 2011-01-06 | Nec Computertechno Ltd | Forged card detection system, forged card detection method, forged card detection program, and program recording medium |
| CN201446458U (en) * | 2009-07-31 | 2010-05-05 | 丁忠 | Online real-time detection system for detecting machining precision of numerical control punching equipment of automobile girder |
| CN102116610A (en) * | 2010-11-29 | 2011-07-06 | 科达斯特恩(常州)汽车塑件系统有限公司 | Automatic on-line detection method and device for size of automobile parts based on machine vision |
| CN202213219U (en) * | 2011-08-16 | 2012-05-09 | 江苏扬力数控机床有限公司 | On-line monitoring device for workpiece quality of stamping machine tool |
| CN103357704A (en) * | 2013-07-19 | 2013-10-23 | 济南光先数控机械有限公司 | Steel material texture detection method and device utilizing same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104392323A (en) * | 2014-11-27 | 2015-03-04 | 英业达科技有限公司 | Intelligent production operation instruction method and system |
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Application publication date: 20140910 |