CN104005155A - Method for processing towels with silk luster - Google Patents
Method for processing towels with silk luster Download PDFInfo
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- CN104005155A CN104005155A CN201410222691.XA CN201410222691A CN104005155A CN 104005155 A CN104005155 A CN 104005155A CN 201410222691 A CN201410222691 A CN 201410222691A CN 104005155 A CN104005155 A CN 104005155A
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Abstract
The invention discloses a method for processing towels with silk luster. The method includes the first step of conducting warping on wool warp and body warp according to one-to-one arrangement, and then winding the wool warp and the body warp on warp beams respectively, wherein the wool warp is made of cassava silk fiber yarns or blended yarns of cassava silk fiber and cotton, the second step of starching the wool warp and the body warp which are subjected to warping respectively, the third step of penetrating harness wires and reeds into the starched wool warp and the starched body warp according to two-to-two arrangement, the fourth step of utilizing a towel loom to conduct weaving to obtain semi-finished towels, and the fifth step of conducting destarching, bleaching and dyeing treatment on the obtained semi-finished towels and then utilizing a drying machine to dry the obtained semi-finished towels to obtain the finished towels. According to the method for processing towels with the silk luster, the characteristics of the cassava silk fiber are fully utilized, a novel fiber material is combined with the weaving and finishing process, and mercerization is not needed, so that the towels have the good luster and have special silky luster, the lustrousness of the towels is better than that of products subjected to mercerization, and the towels are soft in hand feeling and high in comfort degree.
Description
Technical field
The invention belongs to textile processing method technical field, be specifically related to a kind of processing method with silk gloss towel.
Background technology
Woven towel series products is in daily life, to use wider life woven fabric, conventionally requires good water absorption, soft, appearance looks elegant, in order to adapt to this requirement, conventionally adopts some techniques to strengthen its attractive in appearance and decoration function, with beautify life.Mainly can adopt a series of means such as abundant pattern design, printed design, stamp and jacquard weave combination, but if make product gloss strong, also can be by rear arrangement means as realizations such as mercerisings.
The high mercerized towel of patent < < and preparation method thereof > > (application number: 201010602336.7, publication number: CN102534951A, open day: 2012-7-4), a kind of high mercerized towel and preparation method thereof disclosed, this preparation method is by preparing by yarn, mercerization (process by soda boiling, mercerization finish, acid treatment, bleaching etc.), starching, weave, the towel products with sub dued lustre is made in sewing, this patent obtains good gloss by mercerization, its technique is loaded down with trivial details.
Summary of the invention
The object of the present invention is to provide a kind of processing method with silk gloss towel, without carrying out mercerization finish, the product glossiness of acquisition is good.
The technical solution adopted in the present invention is: a kind of processing method with silk gloss towel, comprise the following steps: wool warp and body warp are arranged and carried out warping according to 1:1, be wound on respectively in warp beam, described wool warp adopts cassava silk fiber yarn or cassava silk fiber and silk/cotton blended yarn; Respectively to wool warp and body warp starching through warping; Wool warp after starching and body warp are penetrated respectively to heald and reed according to the arrangement ratio of 2:2; Then adopt terry cloth loom to weave, obtain towel semi-finished product; The towel semi-finished product that obtain are carried out to destarch, bleaching, dyeing processing successively, finally adopt drying machine drying, obtain.
Feature of the present invention is also,
Warping adopts Quality Pure Cotton Yarn Production to make body warp, and body warp is strand or single thread, and terry height is determined according to product requirement, cassava silk fiber yarn adopts short fiber raw material spinning to form, fibre length 37～38mm, the twist is 200～300 sth. made by twisting/m, the blending ratio of cassava silk fiber and silk/cotton blended yarn is 65:35.
Warping adopts beam warper, speed of beaming 200～300m/min.
The polyacrylamide that wool warp starching employing mass ratio is 3:7 and the mixing slurry of converted starch, the rate of sizing 5%～6%, squeezing pressure is 20～40kN; Body warp starching adopts modified starch size, and the rate of sizing 7%～8%, if body warp adopts not starching of strand.
While weaving, the speed of loom is 300～400r/min.
Destarch adopts alkali destarch, and concrete technology is: first alkali immerging, and liquid carrying rate 30%～50%, at the temperature of 95 ℃～100 ℃, gas steams 20～30min, then stacks 1～2 hour, by the hot water wash of 85～95 ℃; Then normal temperature washing.
Alkali lye consists of: caustic soda 10～20g/L, and penetrating agent JFC 1～2g/L, surplus is water.
Bleaching for flooding 60～90min in the bleaching liquid of 50～60 ℃; Wherein, bleaching liquid consists of: hydrogen peroxide 5～10g/L, and sodium metasilicate 10～20g/L, bath raio 1:10～20, pH is 7～8; The volumetric concentration of hydrogen peroxide is 35%.
Dyeing is the 30～60min that dyes in the dye liquor of 50～60 ℃; Wherein, dye liquor consists of: REACTIVE DYES 10～80g/L, levelling agent TF-2101～2g/L, glauber salt 20～50g/L, bath raio 1:10～15.
Dry to adopt without tension force pine formula dryer and dry at the temperature of 95～100 ℃.
The invention has the beneficial effects as follows: a kind of processing method with silk gloss towel of the present invention, adopt cassava silk fiber yarn or cassava silk fiber and silk/cotton blended yarn to do wool warp, Quality Pure Cotton Yarn Production is done body warp and weft yarn, make full use of the special gloss of cassava silk fiber, and in conjunction with being applicable to weaving and finishing technique of this fibrous material, by tencel material with weave and finishing technique combines, without carrying out mercerization finish, make product obtain good reflecting feel, there is special gloss as silk, its glossiness is better than adopting the product of mercerized finish, and soft, comfortableness is good.
The specific embodiment
Below in conjunction with the specific embodiment, the present invention is described in detail.
A kind of processing method with silk gloss towel of the present invention, specifically comprises the following steps:
Step 1: warping
Wool warp and body warp are arranged and carried out warping according to 1:1, be wound on respectively in warp beam, warping adopts beam warper, speed of beaming 200～300m/min, and warped length, warping radical are determined according to product needed, obtain wool warp and body warp through warping; Wool warp adopts cassava silk fiber yarn or cassava silk fiber and silk/cotton blended yarn, and cassava silk fiber yarn adopts short fiber raw material spinning to form, fibre length 37～38mm, and the twist is 200～300 sth. made by twisting/m, the blending ratio of cassava silk fiber and silk/cotton blended yarn is 65:35; Body warp adopts Quality Pure Cotton Yarn Production, and body warp is strand or single thread, and terry height is determined according to product requirement;
Step 2: sizing
The wool warp of the process warping respectively step 1 being obtained and body warp starching, obtain wool warp and body warp after starching; The polyacrylamide that wool warp starching employing mass ratio is 3:7 and the mixing slurry of converted starch, the rate of sizing 5%～6%, squeezing pressure is 20～40kN; Body warp starching adopts modified starch size, and the rate of sizing 7%～8%, if body warp adopts not starching of strand;
Step 3: pass
Wool warp after the starching that step 2 is obtained and body warp penetrate heald and reed according to the arrangement of 2:2 than respectively, the wool warp after being passed and body warp;
Step 4: weave
Adopt wool warp and body warp after passing that rapier towel loom obtains step 3 to weave, loom speed 300～400r/min, obtains towel semi-finished product;
Step 5: destarch
The towel semi-finished product that step 4 is obtained carry out destarch, obtain the towel semi-finished product after destarch; Destarch adopts alkali destarch, and concrete technology is: first alkali immerging, and liquid carrying rate 30%～50%, at the temperature of 95 ℃～100 ℃, gas steams 20～30min, then stacks 1～2 hour, by the hot water wash of 85～95 ℃; Then normal temperature washing; Alkali lye consists of: caustic soda 10～20g/L, and penetrating agent JFC 1～2g/L, surplus is water;
Step 6: bleaching
Towel semi-finished product after the destarch that step 5 is obtained are bleached, and in the bleaching liquid of 50～60 ℃, flood 60～90min, then wash the towel semi-finished product after being bleached; Wherein, bleaching liquid consists of: hydrogen peroxide 5～10g/L, and sodium metasilicate 10～20g/L, bath raio 1:10～20, pH is 7～8; The volumetric concentration of described hydrogen peroxide is 35%;
Step 7: dyeing
Towel semi-finished product after step 6 is bleached dye, and the 30～60min that dyes in the dye liquor of 50～60 ℃, then washes, the towel semi-finished product after being dyeed; Wherein, dye liquor consists of: REACTIVE DYES 10～80g/L (select concrete dyestuff according to required color, determine dye strength according to dye level), levelling agent TF-2101～2g/L, glauber salt 20～50g/L, bath raio 1:10～15;
Step 8: dry
Towel semi-finished product after the dyeing that step 7 is obtained adopt without tension force pine formula dryer and dry at the temperature of 95～100 ℃, obtain.
Cassava silk fiber is applied in towel processing technology, need the technical barrier solving to have: due to the feature of towel cloth, cassava silk fiber yarn is applied on towel cloth, need to adopt suitable weak twist guarantee product have soft feel and and embody the gloss of silk; The quality in kind of product, determines rational wool warp sizing technique according to cassava silk fiber raw material in order to guarantee to weave, and could reduce and weave end breakage rate, improves product top-quality product rate; In addition, reasonably dyeing and finishing technology can reach good gloss and soft feel.
A kind of processing method with silk gloss towel of the present invention, adopt cassava silk fiber yarn or cassava silk fiber and silk/cotton blended yarn to do wool warp, and existing production technology is improved, make it be suitable for cassava silk fiber, the towel products of production is soft, show the gloss as silk, without carrying out mercerization finish, simplified technique, than general better through the product gloss of mercerization finish, pro-skin better effects if, can create good economic and social benefit for enterprise.
Embodiment 1
Gloss face-cloth with yarn is: wool warp 28tex (cassava silk fiber that blending ratio is 65:35 and silk/cotton blended yarn, weak twist), body warp 18 * 2tex, weft yarn 28tex, through close 300/10cm, 180/10cm of filling density, fabric weight 78g/ bar, product specification is: 32 * 75cm, and concrete procedure of processing is as follows:
Cassava silk fiber yarn adopts short fiber raw material spinning to form, fibre length 38mm, the twist is 200 sth. made by twisting/m, adopt beam warper that 28tex cassava silk fiber and silk/cotton blended yarn, 28tex cotton yarn are arranged as wool warp and body warp difference warping according to 1:1, speed of beaming 200m/min, produces mao warp beam and ground warp beam; To wool warp and body warp starching through warping, the polyacrylamide that wool warp starching employing mass ratio is 3:7 and the mixing of converted starch are starched respectively, the rate of sizing 5%, and squeezing pressure is 20kN; Body warp starching adopts modified starch size, the rate of sizing 7%; Wool warp after starching and body warp are penetrated respectively to heald and reed according to the arrangement ratio of 2:2; Then adopt rapier towel loom to weave, loom speed is 300r/min, and hair is doubly 5.0 times, obtains the towel semi-finished product of 78 grams/bar;
Towel semi-finished product are carried out to destarch, and destarch adopts alkali destarch, is specially first alkali immerging, liquid carrying rate 50%, and at the temperature of 100 ℃, gas steams 20min, then stacks 1 hour, by the hot water wash of 95 ℃, then normal temperature washing; Wherein, alkali lye consists of: caustic soda 10g/L, and penetrating agent JFC 1g/L, surplus is water; Towel semi-finished product after destarch are bleached, in the bleaching liquid of 50 ℃, flooded 90min, then wash, the towel semi-finished product after being bleached; Wherein, bleaching liquid consists of: the hydrogen peroxide 10g/L of volumetric concentration 35%, and sodium metasilicate 20g/L, bath raio 1:15, pH is 7; As required the towel semi-finished product after bleaching are dyeed, the 60min that dyes in the dye liquor of 50 ℃, then washes, the towel semi-finished product after being dyeed; Wherein, dye liquor consists of: active red 10g/L, levelling agent TF-2101g/L, glauber salt 20g/L, bath raio 1:10; Finally adopt without tension force pine formula dryer and dry at the temperature of 95 ℃, after sewing, packing, obtain finished product.
Embodiment 2
Gloss face-cloth yarn is: wool warp 28tex (cassava silk fiber yarn, weak twist), body warp 18 * 2tex, weft yarn 28tex, through close 300/10cm, 180/10cm of filling density, fabric weight 78g/ bar, product specification is: 32 * 75cm, concrete procedure of processing is as follows:
Cassava silk fiber yarn adopts short fiber raw material spinning to form, fibre length 37mm, the twist is 250 sth. made by twisting/m, adopt beam warper that 28tex cassava silk fiber yarn and 28tex cotton yarn are arranged as wool warp and body warp difference warping according to 1:1, speed of beaming 250m/min, produces mao warp beam and ground warp beam; To wool warp and body warp starching through warping, the polyacrylamide that wool warp starching employing mass ratio is 3:7 and the mixing of converted starch are starched respectively, the rate of sizing 6%, and squeezing pressure is 30kN; Body warp starching adopts sex change slurry, the rate of sizing 8%; Wool warp after starching and body warp are penetrated respectively to heald and reed according to the arrangement ratio of 2:2; Then adopt rapier towel loom to weave, loom speed is 350r/min, and hair is doubly 5.6 times, obtains the towel semi-finished product of 78 grams/bar;
Towel semi-finished product are carried out to destarch, and destarch adopts alkali destarch, is specially first alkali immerging, liquid carrying rate 40%, and at the temperature of 98 ℃, gas steams 25min, then stacks 1.5 hours, by the hot water wash of 90 ℃, then normal temperature washing; Wherein, alkali lye consists of: caustic soda 15g/L, and penetrating agent JFC 2g/L, surplus is water; Towel semi-finished product after destarch are bleached, in the bleaching liquid of 55 ℃, flooded 80min, then wash, the towel semi-finished product after being bleached; Wherein, bleaching liquid consists of: the hydrogen peroxide 5g/L of volumetric concentration 35%, and sodium metasilicate 10g/L, bath raio 1:10, pH is 7.5; As required the towel semi-finished product after bleaching are dyeed, the 45min that dyes in the dye liquor of 55 ℃, then washes, the towel semi-finished product after being dyeed; Wherein, dye liquor consists of: active yellow 50g/L, levelling agent TF-2101.5g/L, glauber salt 35g/L, bath raio 1:13; Finally adopt without tension force pine formula dryer and dry at the temperature of 98 ℃, after sewing, packing, obtain finished product.
Embodiment 3
Gloss bath towel production yarn: wool warp 28tex (cassava silk fiber that blending ratio is 65:35 and silk/cotton blended yarn), ground 18 * 2t
ex, weft yarn 28t
ex, through close 312/10
cm, filling density 210/10
cm, fabric weight 150g/ bar, product specification is: 75 * 150cm, concrete procedure of processing is:
Cassava silk fiber yarn adopts short fiber raw material spinning to form, fibre length 38mm, the twist is 300 sth. made by twisting/m, adopt beam warper that wool warp 28tex (cassava silk fiber and silk/cotton blended yarn) and body warp 18 * 2tex are arranged to warping respectively according to 1:1, speed of beaming 300m/min, produces mao warp beam and ground warp beam; The polyacrylamide that wool warp starching employing mass ratio is 3:7 and the mixing slurry of converted starch, the rate of sizing 5.5%, squeezing pressure is 40kN; Body warp is strand, not starching; Wool warp after starching and unsized body warp are penetrated respectively to heald and reed according to the arrangement ratio of 2:2; Then adopt rapier towel loom to weave, loom speed is 400r/min, and hair is doubly 6.0 times, obtains the towel semi-finished product of 150g/ bar;
Towel semi-finished product are carried out to destarch, and destarch adopts alkali destarch, is specially first alkali immerging, liquid carrying rate 30%, and at the temperature of 95 ℃, gas steams 30min, then stacks 2 hours, by the hot water wash of 85 ℃, then normal temperature washing; Wherein, alkali lye consists of: caustic soda 20g/L, and penetrating agent JFC 1.5g/L, surplus is water; Towel semi-finished product after destarch are bleached, in the bleaching liquid of 60 ℃, flooded 60min, then wash, the towel semi-finished product after being bleached; Wherein, bleaching liquid consists of: the hydrogen peroxide 8g/L of volumetric concentration 35%, and sodium metasilicate 15g/L, bath raio 1:20, pH is 8; As required the towel semi-finished product after bleaching are dyeed, the 30min that dyes in the dye liquor of 60 ℃, then washes, the towel semi-finished product after being dyeed; Wherein, dye liquor consists of: reactive blue 80g/L, levelling agent TF-2102g/L, glauber salt 50g/L, bath raio 1:15; Finally adopt without tension force pine formula dryer and dry at the temperature of 100 ℃, after sewing, packing, obtain finished product.
To the towel that adopts method processing of the present invention to obtain, adopt YG841 type fabric sheen degree instrument (category-A light source) to test, evaluation is with reference to textile industry standard FZ/T01097-2006 < < fabric sheen degree method of testing > >, the towel glossiness G of method processing of the present invention
cfrom 9.5 of common towel, bring up to 14.0, glossiness improves greatly compared with common towel.
Claims (10)
1. a processing method with silk gloss towel, it is characterized in that, comprise the following steps: wool warp and body warp are arranged and carried out warping according to 1:1, be wound on respectively in warp beam, described wool warp adopts cassava silk fiber yarn or cassava silk fiber and silk/cotton blended yarn; Respectively to wool warp and body warp starching through warping; Wool warp after starching and body warp are penetrated respectively to heald and reed according to the arrangement ratio of 2:2; Then adopt terry cloth loom to weave, obtain towel semi-finished product; The towel semi-finished product that obtain are carried out to destarch, bleaching, dyeing processing successively, finally adopt drying machine drying, obtain.
2. a kind of processing method with silk gloss towel as claimed in claim 1, it is characterized in that, described warping adopts Quality Pure Cotton Yarn Production to make body warp, body warp is strand or single thread, terry height is definite according to product requirement, and described cassava silk fiber yarn adopts short fiber raw material spinning to form, fibre length 37～38mm, the twist is 200～300 sth. made by twisting/m, and the blending ratio of described cassava silk fiber and silk/cotton blended yarn is 65:35.
3. a kind of processing method with silk gloss towel as claimed in claim 1, is characterized in that, described warping adopts beam warper, speed of beaming 200～300m/min.
4. a kind of processing method with silk gloss towel as claimed in claim 1, is characterized in that, the polyacrylamide that described wool warp starching employing mass ratio is 3:7 and the mixing slurry of converted starch, and the rate of sizing 5%～6%, squeezing pressure is 20～40kN; Described body warp starching adopts modified starch size, and the rate of sizing 7%～8%, if body warp adopts not starching of strand.
5. a kind of processing method with silk gloss towel as claimed in claim 1, is characterized in that, described in while weaving the speed of loom be 300～400r/min.
6. a kind of processing method with silk gloss towel as claimed in claim 1, it is characterized in that, described destarch adopts alkali destarch, concrete technology is: first alkali immerging, liquid carrying rate 30%～50%, at the temperature of 95 ℃～100 ℃, gas steams 20～30min, then stacks 1～2 hour, by the hot water wash of 85～95 ℃; Then normal temperature washing.
7. a kind of processing method with silk gloss towel as claimed in claim 6, is characterized in that, described alkali lye consists of: caustic soda 10～20g/L, and penetrating agent JFC 1～2g/L, surplus is water.
8. a kind of processing method with silk gloss towel as claimed in claim 1, is characterized in that, described bleaching for flooding 60～90min in the bleaching liquid of 50～60 ℃; Wherein, described bleaching liquid consists of: hydrogen peroxide 5～10g/L, and sodium metasilicate 10～20g/L, bath raio 1:10～20, pH is 7～8; The volumetric concentration of described hydrogen peroxide is 35%.
9. a kind of processing method with silk gloss towel as claimed in claim 1, is characterized in that, described dyeing for dyeing 30～60min in the dye liquor of 50～60 ℃; Wherein, described dye liquor consists of: REACTIVE DYES 10～80g/L, levelling agent TF-2101～2g/L, glauber salt 20～50g/L, bath raio 1:10～15.
10. a kind of processing method with silk gloss towel as claimed in claim 1, is characterized in that, described oven dry adopts without tension force pine formula dryer and dries at the temperature of 95～100 ℃.
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|---|---|---|---|
| CN201410222691.XA CN104005155B (en) | 2014-05-23 | 2014-05-23 | Method for processing towels with silk luster |
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|---|---|---|---|
| CN201410222691.XA CN104005155B (en) | 2014-05-23 | 2014-05-23 | Method for processing towels with silk luster |
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| CN104005155A true CN104005155A (en) | 2014-08-27 |
| CN104005155B CN104005155B (en) | 2015-07-08 |
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Cited By (5)
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| CN105996876A (en) * | 2016-06-30 | 2016-10-12 | 梧州市光华纺织制品有限责任公司 | Production method of clean towel |
| CN108024670A (en) * | 2015-09-24 | 2018-05-11 | 标准纺织股份有限公司 | The braiding knop cloth being distributed with controlled weight and the article being produced from it |
| CN109457347A (en) * | 2018-09-27 | 2019-03-12 | 南通市苏中纺织有限公司 | A kind of efficiently blended production technology |
| CN111455526A (en) * | 2020-04-15 | 2020-07-28 | 山东岱银纺织集团股份有限公司 | Finishing-free durable soft towel and production method thereof |
| CN114657785A (en) * | 2022-03-11 | 2022-06-24 | 东华大学 | Sizing treatment process for denim warp |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108024670A (en) * | 2015-09-24 | 2018-05-11 | 标准纺织股份有限公司 | The braiding knop cloth being distributed with controlled weight and the article being produced from it |
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| CN111455526A (en) * | 2020-04-15 | 2020-07-28 | 山东岱银纺织集团股份有限公司 | Finishing-free durable soft towel and production method thereof |
| CN114657785A (en) * | 2022-03-11 | 2022-06-24 | 东华大学 | Sizing treatment process for denim warp |
| CN114657785B (en) * | 2022-03-11 | 2024-02-20 | 东华大学 | Sizing treatment process for jean warp yarns |
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| Publication number | Publication date |
|---|---|
| CN104005155B (en) | 2015-07-08 |
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