CN104004262A - 一种辐照交联耐油低烟无卤阻燃聚烯烃护套料及其制备方法 - Google Patents

一种辐照交联耐油低烟无卤阻燃聚烯烃护套料及其制备方法 Download PDF

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CN104004262A
CN104004262A CN201410249885.9A CN201410249885A CN104004262A CN 104004262 A CN104004262 A CN 104004262A CN 201410249885 A CN201410249885 A CN 201410249885A CN 104004262 A CN104004262 A CN 104004262A
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flame retardant
free flame
smoke
halogen
retardant polyolefin
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汪全信
王荣誉
张龙
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Hangzhou Span Macromolecular Material Science And Technology Ltd
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Abstract

一种辐照交联耐油低烟无卤阻燃聚烯烃护套料及其制备方法,所述护套料主要由以下重量份数的组分组成:乙烯-醋酸乙烯共聚物橡胶40~50份,氢化丁腈橡胶40~50份,相容剂10~20份,氢氧化物阻燃剂200~250份,阻燃增效剂1~2份,抗氧剂A0.5份,抗氧剂B0.5份,润滑剂3~5份,交联剂1.0~1.5份。其制备方法为,将原料配方中的原材料按照各自重量份数计量后投入捏炼机中混合均匀,送入双螺杆挤出机共混,再送入单螺杆挤出机挤出造粒,然后经振动筛过筛后,最后冷却包装,完成整个制备工序。本发明以高醋酸乙烯含量的乙烯-醋酸乙烯共聚物为基本原料,添加氢化丁腈橡胶、相容剂、氢氧化物阻燃剂、阻燃协效剂和交联剂辐照交联制成耐油低烟无卤阻燃聚烯烃护套料,使得采用该护套料的船用电缆具有优异的耐油性能。

Description

一种辐照交联耐油低烟无卤阻燃聚烯烃护套料及其制备方法
技术领域
本发明涉及一种电线电缆料及其制备方法,具体涉及船用电缆用辐照交联耐油低烟无卤阻燃聚烯烃护套料及其制备方法。
背景技术
目前随着欧盟ROHS和REACH环保法规的出台以及公共安全的需要,低烟无卤阻燃聚烯烃材料在电线电缆领域已经替代PVC广泛和大量应用于电力电缆、数据通信电缆和光缆。
目前船用电缆材料均要求使用低烟无卤材料,护套材料要求符合IEC60092-359标准中SHF2要求。此标准与其他标准不同,首先要求无卤,其次要求耐油。如果采用普通低醋酸乙烯含量的乙烯-醋酸乙烯共聚物树脂(一般采用26~28%醋酸乙烯含量的EVA树脂),则根本达不到苛刻的耐油要求。
发明内容
为满足船用电缆护套材料的耐油要求,本发明提供一种具有耐油性能优异的辐照交联耐油低烟无卤阻燃聚烯烃护套料。
为实现以上目的,本发明采用的技术方案是:一种辐照交联耐油低烟无卤阻燃聚烯烃护套料,以高醋酸乙烯含量的乙烯-醋酸乙烯共聚物为基本原料,添加氢化丁腈橡胶提高耐油性能,添加相容剂提高高分子材料与无机阻燃剂的相容性,添加阻燃增效剂提高阻燃性能,使得采用辐照交联耐油低烟无卤阻燃聚烯烃护套料的电线电缆通过船用电缆耐油性能试验。
一种辐照交联耐油低烟无卤阻燃聚烯烃护套料,所述护套料主要成分和含量为:(以下各组分以重量份数计)
其中:
所述乙烯-醋酸乙烯橡胶优先选用VA含量为40~60%的乙烯-醋酸乙烯橡胶。
所述氢化丁腈橡胶优先采用丙烯腈含量为34~36%,门尼粘度为60~70的氢化丁腈橡胶。所述相容剂优先采用熔融指数1~4g/10min的,接枝率为1.0~2.0%的马来酸酐接枝聚乙烯树脂。
所述氢氧化物阻燃剂优先采用平均粒径小于2微米,最大粒径不大于6微米的氢氧化铝或氢氧化镁阻燃剂。
所述阻燃增效剂优先采用改性硅油。
所述抗氧剂分为抗氧剂A和抗氧剂B,
所述抗氧剂A优先采用四(β-(3,5-二叔丁基-4-羟基苯基)丙酸)季戊四醇酯。
所述抗氧剂B优先采用硫代二丙酸二月桂酯。
所述润滑剂优先采用高分子量硅酮树脂。
所述交联剂优先采用三烯丙基异氰尿酸酯。
本发明所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料的制备方法为:
将所述原料配方中的材料按照各自重量份数配好后,将原材料计量(1)投入75升加压式捏炼机混合后(2),其中混合温度为120~140℃,送入直径为75mm的双螺杆挤出机混炼(3),再进入直径为150mm的单螺杆挤出机挤出切粒(4),其中挤出温度为110~150℃,挤出速度为200~300转/分钟,然后经过振动筛过筛(5),最后冷却包装(6),完成整个制备工序。
经100℃/24h,IRM902试验油耐油试验,采用本发明制作的船用电缆辐照交联耐油低烟无卤阻燃聚烯烃护套料,拉伸强度最大变化率,实施例1为-5%,实施例2为-11%;断裂伸长率最大变化率,实施例1为10%,实施例2为12%,完全符合标准要求,耐油性能优异。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明实施工艺流程图。
具体实施方式
以下结合实例对本发明做进一步具体描述,但不局限于此。以下示例中所用原材料均为市售工业品。
实例1~2按照表1中各组分所示重量份配制:
表1
项目 实施例1 实施例2
乙烯-醋酸乙烯橡胶 75 50
氢化丁腈橡胶 25 50
相容剂 20 20
阻燃剂 200 200
阻燃增效剂 1.5 1.5
抗氧剂A 0.5 0.5
抗氧剂B 0.5 0.5
润滑剂 5 5
交联剂 1 1
合计 328.5 328.5
制备方法:
所述辐照交联耐油低烟无卤阻燃聚烯烃护套料,将所述原料配方中的材料按照各自重量份数配好后,将原材料计量(1)投入75升加压式捏炼机混合均匀后(2),其中混合温度为120~140℃,送入直径为75mm的双螺杆挤出机混炼(3),再进入直径为150mm的单螺杆挤出机挤出切粒(4),其中挤出温度为110~150℃,挤出速度为200~300转/分钟,然后经过振动筛过筛(5),最后冷却包装(6),完成整个制备工序。
采用本发明制作的辐照交联耐油低烟无卤阻燃聚烯烃护套料,其主要性能指标应符合表2的要求。
表2
实例1~2,经压片后性能检测如表3所示。
表3
从表3可以看出,采用本发明所制得的辐照交联耐油低烟无卤阻燃聚烯烃护套料的耐油以及其它各项性能完全符合标准要求,耐油性能优异。
上述发明的方法及配方只是说明本发明的技术思路和特点,其目的是让熟悉该技术的人士了解本发明的内容并进行实施,所有根据本发明精神所做的等效变化,均应涵盖在本发明的保护范围内。

Claims (10)

1.一种辐照交联耐油低烟无卤阻燃聚烯烃护套料,所述护套料主要成分和含量为:(以下各组分以重量份数计)
2.根据权利要求1所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料,其特征在于所述乙烯-醋酸乙烯共聚物橡胶为VA含量为40%~60%的乙烯-醋酸乙烯共聚物橡胶。
3.根据权利要求1所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料,其特征在于所述氢化丁腈橡胶为丙烯腈含量为34%~36%,门尼粘度为60~70的氢化丁腈橡胶。
4.根据权利要求1所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料,其特征在于所述相容剂为熔融指数1~4g/10min的,接枝率为1.0~2.0%的马来酸酐接枝聚乙烯树脂。
5.根据权利要求1所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料,其特征在于所述氢氧化物阻燃剂为平均粒度不大于2.0微米,最大粒径不大于6微米的超细氢氧化铝或氢氧化镁阻燃剂。
6.权利要求1所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料,其特征在于所述阻燃增效剂为改性有机硅油。
7.根据权利要求1所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料,其特征在于所述抗氧剂分为抗氧剂A和抗氧剂B。所述抗氧剂A为四(β-(3,5-二叔丁基-4-羟基苯基)丙酸)季戊四醇酯,所述抗氧剂B为硫代二丙酸二月桂酯。
8.根据权利要求1所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料,其特征在于所述润滑剂为高分子量硅酮树脂。
9.根据权利要求1所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料,其特征在于所述交联剂为三烯丙基异氰尿酸酯。
10.根据权利要求1所述的辐照交联耐油低烟无卤阻燃聚烯烃护套料的制备方法,其特征在于,根据权利1~10所述辐照交联耐油低烟无卤阻燃聚烯烃护套料,将所述原料配方中的材料按照各自重量份数配好后,将原材料计量,经75升加压式捏炼机混合均匀后,其中混合温度为120~140℃,送入直径为75mm的双螺杆挤出机混炼,再进入直径为150mm的单螺杆挤出机挤出切粒,其中挤出温度为110~140℃,挤出速度为200~300转/分钟,然后经过振动筛过筛,最后冷却包装,完成整个制备工序。
CN201410249885.9A 2014-06-06 2014-06-06 一种辐照交联耐油低烟无卤阻燃聚烯烃护套料及其制备方法 Pending CN104004262A (zh)

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