CN104002358A - Manufacturing method for producing solid wood floors by use of waste leftover materials - Google Patents

Manufacturing method for producing solid wood floors by use of waste leftover materials Download PDF

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Publication number
CN104002358A
CN104002358A CN201410228270.8A CN201410228270A CN104002358A CN 104002358 A CN104002358 A CN 104002358A CN 201410228270 A CN201410228270 A CN 201410228270A CN 104002358 A CN104002358 A CN 104002358A
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leftover pieces
sanding
plate
redrying
heating
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CN201410228270.8A
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CN104002358B (en
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朱国强
张春华
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ZHEJIANG BOER WOOD Co.,Ltd.
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Charles Bell Zhejiang Mu Ye Co Ltd
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Abstract

The invention discloses a manufacturing method for producing solid wood floors by use of waste leftover materials. The manufacturing method comprises the steps of selecting the waste leftover materials, mediating, drying, gum dipping, second drying, blank assembling, high-frequency hot-press gluing recombination, plate cutting, plate selecting, edge spraying, sanding, back coating, curing, primer applying, photocuring, sanding, primer re-applying, photocuring, sanding, dust removal, color coating, topcoat spraying, leveling by heating, curing, topcoat re-spraying and edge coating, leveling by heating, curing (cyclically repeating N times), finished product molding, plate choosing and packaging, finished product obtaining and warehousing; the leftover materials are leftover materials of waste wood materials, or a mixture of the leftover materials of waste wood materials and agricultural waste materials such as rice straws and straws in any ratio.

Description

A kind of manufacture method of using discarded leftover pieces production solid wooden floor board
Technical field
The present invention relates to the manufacture method technical field on floor, relate in particular to a kind of manufacture method of using discarded leftover pieces production solid wooden floor board.
Background technology
Solid wooden floor board is to take natural material timber as raw material, the floor processing.Owing to selecting natural material, remain its natural true qualities, can not produce pollution, be difficult for dust suction, just catering to consumers in general and pursuing health, the style of uphold nature, is genuine green building productions, solid wooden floor board has comfortable foot feeling, good springiness, little, anti-skidding, the long-lived advantage of coefficient of friction simultaneously, has won consumers in general's favor on house ornamentation market.
But it is expensive that solid wooden floor board adopts, and to adopt log be raw material, very big to the consumption of resource.Simultaneously the leftover pieces of some timber on market, also have some agricultural wastes as millet straw, rice chaff, stalk the like waste, to take the mode of burning to process, severe contamination air and environment, people's lives have been produced to great impact.
Summary of the invention
In order to solve the technical problem existing in background technology, the present invention proposes a kind of manufacture method of using the waste agronomic crops such as wood leftover material, millet straw, stalk to produce solid wooden floor board, to reach resource reusable edible, the effect reducing costs.
The invention provides a kind of manufacture method of using the solid wooden floor board of discarded leftover pieces production, comprise the following steps:
Discarded leftover pieces → discongest → be dried → impregnation → redrying → assembly → High frequency heating gummed restructuring → cut out plate → select plate → spray limit → sanding → back of the body be coated with → solidify → rolls priming paint → photocuring → sanding → roll again priming paint → photocuring → sanding → dedusting → roll look → pouring finish paint → levelling of heating → solidify → drench again finish paint limit and is coated with → heats levelling → curing (being cycled to repeat N time) → finished product → select plate packing → finished product → warehouse-in
Described leftover pieces can be the leftover pieces of waste wood, can be also the mixtures of the arbitrary proportion of the agricultural wastes such as waste wood leftover pieces and millet straw, stalk.
Discongest: by suiting and pushing the mode combining leftover pieces are discongested out to crackle and crack along machine direction;
Dry: the leftover pieces after discongesting to be dried, moisture content is down to below 10%;
Impregnation: dried leftover pieces are immersed in glue, make to infiltrate through equably in leftover pieces lumen and crack glue; Described glue is phenol resin solution, and solid content is 20-30%
Redrying: the leftover pieces after impregnation are carried out to redrying, say that moisture content is down to 10-15%;
Group embryo: the leftover pieces after redrying are with different levelsly organized to embryo by same direction, thickness are different on precompressed baling press, and weigh according to predefined density, primer fluid pressing system binds with plastic tape after compressing;
High-frequency heating gummed restructuring: the leftover pieces after group embryo are placed between the seaming chuck and lower machine negative pole and each plate of high frequency press, the side form of dual-side relatively moves simultaneously, after putting in place, utilize paired skewback to move up and down to realize the location to side form, the three direction pressuring methods by upper and lower and dual-side pressurizes and glue together with high-frequency heating leftover pieces; The restructuring of high-frequency heating gummed is to utilize two action of alternative electric field of radio-frequency generator generation on leftover pieces, make the dipole molecule of leftover pieces second month in a season polarized in electric field, produce dielectric loss and self-heating, make the inside and outside colleague's heating of leftover pieces, adhesive generation polycondensation reaction and solidify;
Preferably, the high frequency electric frequency of described high-frequency heating gummed restructuring is 7.5-8.6Mc; In this frequency, form resonant condition, keep maximum heating efficiency;
Preferably, described high-frequency heating gummed is multilayer pressing plate, comprises seaming chuck, lower bearing bracket negative pole pressing plate and several layers of center platen, and existing positive pole also has negative pole, forms 2-10 high-frequency electric field, and can produce 2-10 piece restructuring group material a heating cycle.
This programme is than the usefulness of the hot-forming scheme of tradition: the processing method that 1, the present invention adopts timber to discongest to discarded leftover pieces, the method has retained the original most of characteristic of discarded leftover pieces on the one hand, the needs of floor restructuring have been met again on the other hand, solved discarded leftover pieces material difference, the material defect that heart sapwood matter difference is large, the theoretical utilization rate of timber reaches 100%; 2, traditional hot pressing formation process equipment is simple, prepare target thickness and be generally all less than 20mm, and the target thickness of preparing of Scrimber generally all will be more than 200mm; The side form that designs dual-side when 3, high-frequency heating gummed is recombinated relatively moves, after putting in place, utilize paired skewback to move up and down and realize side form location, discarded matter recombinant material cant section upper and lower and the pressuring method production simultaneously of three directions of dual-side is wooden evenly, and year limit loss is little; When 4, high-frequency heating gummed is recombinated, use resonant frequency, keep maximum heating efficiency, improve energy utilization rate.
The specific embodiment
Embodiment 1:
A manufacture method of using the solid wooden floor board of discarded leftover pieces production, comprises the following steps:
Discarded leftover pieces → discongest → be dried → impregnation → redrying → assembly → High frequency heating gummed restructuring → cut out plate → select plate → spray limit → sanding → back of the body be coated with → solidify → rolls priming paint → photocuring → sanding → roll again priming paint → photocuring → sanding → dedusting → roll look → pouring finish paint → levelling of heating → solidify → drench again finish paint limit and is coated with → heats levelling → curing (being cycled to repeat N time) → finished product → select plate packing → finished product → warehouse-in.
Described leftover pieces are leftover pieces of waste wood.
Discongest: by suiting and pushing the mode combining leftover pieces are discongested out to crackle and crack along machine direction;
Dry: the leftover pieces after discongesting to be dried, moisture content is down to 8%;
Impregnation: dried leftover pieces are immersed in glue, make to infiltrate through equably in leftover pieces lumen and crack glue; Described glue is phenol resin solution, and solid content is 25%
Redrying: the leftover pieces after impregnation are carried out to redrying, say that moisture content is down to 10%;
Group embryo: the leftover pieces after redrying are with different levelsly organized to embryo by same direction, thickness are different on precompressed baling press, and weigh according to predefined density, primer fluid pressing system binds with plastic tape after compressing;
High-frequency heating gummed restructuring: the leftover pieces after group embryo are placed between the seaming chuck and lower machine negative pole and each plate of high frequency press, the side form of dual-side relatively moves simultaneously, after putting in place, utilize paired skewback to move up and down to realize the location to side form, the three direction pressuring methods by upper and lower and dual-side pressurizes and glue together with high-frequency heating leftover pieces;
Described high frequency electric frequency is 8.0Mc;
Described high-frequency heating gummed is multilayer pressing plate, comprises seaming chuck, lower bearing bracket negative pole pressing plate and several layers of center platen, and existing positive pole also has negative pole, forms 10 high-frequency electric fields, and can produce 10 blocks of restructuring group materials a heating cycle.
Embodiment 2:
A manufacture method of using the solid wooden floor board of discarded leftover pieces production, comprises the following steps:
Discarded leftover pieces → discongest → be dried → impregnation → redrying → assembly → High frequency heating gummed restructuring → cut out plate → select plate → spray limit → sanding → back of the body be coated with → solidify → rolls priming paint → photocuring → sanding → roll again priming paint → photocuring → sanding → dedusting → roll look → pouring finish paint → levelling of heating → solidify → drench again finish paint limit and is coated with → heats levelling → curing (being cycled to repeat N time) → finished product → select plate packing → finished product → warehouse-in.
Described leftover pieces are mixtures of the leftover pieces of waste wood and millet straw, stalk, and the ratio of the leftover pieces of waste wood and millet straw, stalk is 5:2:3.
Discongest: by suiting and pushing the mode combining leftover pieces are discongested out to crackle and crack along machine direction;
Dry: the leftover pieces after discongesting to be dried, moisture content is down to 10%;
Impregnation: dried leftover pieces are immersed in glue, make to infiltrate through equably in leftover pieces lumen and crack glue; Described glue is phenol resin solution, and solid content is 20%
Redrying: the leftover pieces after impregnation are carried out to redrying, say that moisture content is down to 20%;
Group embryo: the leftover pieces after redrying are with different levelsly organized to embryo by same direction, thickness are different on precompressed baling press, and weigh according to predefined density, primer fluid pressing system binds with plastic tape after compressing;
High-frequency heating gummed restructuring: the leftover pieces after group embryo are placed between the seaming chuck and lower machine negative pole and each plate of high frequency press, the side form of dual-side relatively moves simultaneously, after putting in place, utilize paired skewback to move up and down to realize the location to side form, the three direction pressuring methods by upper and lower and dual-side pressurizes and glue together with high-frequency heating leftover pieces;
Described high frequency electric frequency is 7.5Mc;
Described high-frequency heating gummed is multilayer pressing plate, comprises seaming chuck, lower bearing bracket negative pole pressing plate and several layers of center platen, and existing positive pole also has negative pole, forms 2 high-frequency electric fields, and can produce 2 blocks of restructuring group materials a heating cycle.
Embodiment 3:
A manufacture method of using the solid wooden floor board of discarded leftover pieces production, comprises the following steps:
Discarded leftover pieces → discongest → be dried → impregnation → redrying → assembly → High frequency heating gummed restructuring → cut out plate → select plate → spray limit → sanding → back of the body be coated with → solidify → rolls priming paint → photocuring → sanding → roll again priming paint → photocuring → sanding → dedusting → roll look → pouring finish paint → levelling of heating → solidify → drench again finish paint limit and is coated with → heats levelling → curing (being cycled to repeat N time) → finished product → select plate packing → finished product → warehouse-in.
Described leftover pieces are mixtures of the leftover pieces of waste wood and millet straw, stalk, and the ratio of the leftover pieces of waste wood and millet straw, stalk is 6:1:3.
Discongest: by suiting and pushing the mode combining leftover pieces are discongested out to crackle and crack along machine direction;
Dry: the leftover pieces after discongesting to be dried, moisture content is down to 10%;
Impregnation: dried leftover pieces are immersed in glue, make to infiltrate through equably in leftover pieces lumen and crack glue; Described glue is phenol resin solution, and solid content is 30%
Redrying: the leftover pieces after impregnation are carried out to redrying, say that moisture content is down to 15%;
Group embryo: the leftover pieces after redrying are with different levelsly organized to embryo by same direction, thickness are different on precompressed baling press, and weigh according to predefined density, primer fluid pressing system binds with plastic tape after compressing;
High-frequency heating gummed restructuring: the leftover pieces after group embryo are placed between the seaming chuck and lower machine negative pole and each plate of high frequency press, the side form of dual-side relatively moves simultaneously, after putting in place, utilize paired skewback to move up and down to realize the location to side form, the three direction pressuring methods by upper and lower and dual-side pressurizes and glue together with high-frequency heating leftover pieces;
Described high frequency electric frequency is 8.6Mc;
Described high-frequency heating gummed is multilayer pressing plate, comprises seaming chuck, lower bearing bracket negative pole pressing plate and several layers of center platen, and existing positive pole also has negative pole, forms 5 high-frequency electric fields, and can produce 5 blocks of restructuring group materials a heating cycle.
The moisture content average out to 10.2% of the floor sample that embodiment of the present invention 1-3 produces, other indices all meet the examination criteria of country to solid wooden floor board
The above; it is only the preferably specific embodiment of the present invention; but protection scope of the present invention is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; according to technical scheme of the present invention and inventive concept thereof, be equal to replacement or changed, within all should being encompassed in protection scope of the present invention.

Claims (4)

1. use discarded leftover pieces to produce a manufacture method for solid wooden floor board, comprise the following steps:
Discarded leftover pieces → discongest → be dried → impregnation → redrying → assembly → High frequency heating gummed restructuring → cut out plate → select plate → spray limit → sanding → back of the body be coated with → solidify → rolls priming paint → photocuring → sanding → roll again priming paint → photocuring → sanding → dedusting → roll look → pouring finish paint → levelling of heating → solidify → drench again finish paint limit and is coated with → heats levelling → curing (being cycled to repeat N time) → finished product → select plate packing → finished product → warehouse-in, it is characterized in that
Described discongesting: by suiting and pushing the mode combining leftover pieces are discongested out to crackle and crack along machine direction;
Described dry: the leftover pieces after discongesting to be dried, moisture content is down to below 10%;
Described impregnation: dried leftover pieces are immersed in glue, make to infiltrate through equably in leftover pieces lumen and crack glue; Described glue is phenol resin solution, and solid content is 20-30%
Described redrying: the leftover pieces after impregnation are carried out to redrying, say that moisture content is down to 10-15%;
Described group of embryo: the leftover pieces after redrying are with different levelsly organized to embryo by same direction, thickness are different on precompressed baling press, and weigh according to predefined density, primer fluid pressing system binds with plastic tape after compressing;
Described high-frequency heating gummed restructuring: the leftover pieces after group embryo are placed between the seaming chuck and lower machine negative pole and each plate of high frequency press, the side form of dual-side relatively moves simultaneously, after putting in place, utilize paired skewback to move up and down to realize the location to side form, the three direction pressuring methods by upper and lower and dual-side pressurizes and glue together with high-frequency heating leftover pieces.
2. the manufacture method that the discarded leftover pieces of use as claimed in claim 1 are produced solid wooden floor board, it is characterized in that, described leftover pieces can be the leftover pieces of waste wood, can be also the mixtures of the arbitrary proportion of the agricultural wastes such as waste wood leftover pieces and millet straw, stalk.
3. the manufacture method that the discarded leftover pieces of use as claimed in claim 1 or 2 are produced solid wooden floor board, is characterized in that, the high frequency electric frequency of described high-frequency heating gummed restructuring is 7.5-8.6Mc.
4. the manufacture method that the discarded leftover pieces of use as claimed in claim 1 or 2 are produced solid wooden floor board, it is characterized in that, described high-frequency heating gummed is multilayer pressing plate, comprise seaming chuck, lower bearing bracket negative pole pressing plate and several layers of center platen, existing positive pole also has negative pole, form 2-10 high-frequency electric field, can produce 2-10 piece restructuring group material a heating cycle.
CN201410228270.8A 2014-05-26 2014-05-26 A kind of manufacture method using discarded leftover pieces to produce solid wooden floor board Active CN104002358B (en)

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Cited By (12)

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Publication number Priority date Publication date Assignee Title
CN104875249A (en) * 2015-05-11 2015-09-02 浙江永裕竹业股份有限公司 Method for manufacturing high quality recombinant bamboo
CN104875251A (en) * 2015-05-11 2015-09-02 浙江永裕竹业股份有限公司 Method for manufacturing recombinant bamboo
CN104929344A (en) * 2015-06-25 2015-09-23 久盛地板有限公司 Restructured wooden floor and preparation method thereof
CN106003349A (en) * 2016-07-14 2016-10-12 武侯区华聚家私经营部 Manufacturing process for flame retardant furniture plank
CN106182309A (en) * 2016-07-14 2016-12-07 武侯区华聚家私经营部 A kind of furniture board drawing processing technology
CN106182311A (en) * 2016-07-14 2016-12-07 武侯区华聚家私经营部 A kind of furniture colored drawing plank processing technology
CN106182313A (en) * 2016-07-14 2016-12-07 武侯区华聚家私经营部 A kind of artificial board processing technology
CN107053421A (en) * 2017-04-10 2017-08-18 太仓绒彩纺织品有限公司 A kind of method that utilization waste material produces timber floor
CN108127762A (en) * 2017-11-20 2018-06-08 湖州南浔雷欧木制品厂 A kind of method that Furniture panel is prepared using bagasse
CN108407036A (en) * 2018-04-10 2018-08-17 安徽宏志建材科技有限公司 A kind of high-performance composite board material preparation method and high-performance composite board material
CN109435004A (en) * 2018-09-25 2019-03-08 阜阳市祥宇木业有限公司 A kind of method of timber processing waste recycling
CN109487983A (en) * 2018-09-22 2019-03-19 书香门地(上海)美学家居股份有限公司 A method of utilizing recycling wood producing floor

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CN103182727A (en) * 2012-09-25 2013-07-03 国家林业局北京林业机械研究所 Hollow recombined bamboo and manufacturing method thereof
CN103600383A (en) * 2013-11-21 2014-02-26 中国林业科学研究院木材工业研究所 Forward wood laminated timber production process and impact device

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GB1156557A (en) * 1965-10-19 1969-07-02 Ekparkett Ab Improvements in or relating to methods of manufacturing parquet boards or panels
CN101042015A (en) * 2007-04-20 2007-09-26 吴潭波 Wood hard polychloroethylene synthetic floor
CN102139502A (en) * 2010-02-03 2011-08-03 王小华 Method for producing finished product or semi-finished product technological board by using waste materials
CN101863064A (en) * 2010-06-04 2010-10-20 李茂林 Process for simultaneously heating and pressing modified hard wood by using steam and high frequency double heat source
CN103182727A (en) * 2012-09-25 2013-07-03 国家林业局北京林业机械研究所 Hollow recombined bamboo and manufacturing method thereof
CN103600383A (en) * 2013-11-21 2014-02-26 中国林业科学研究院木材工业研究所 Forward wood laminated timber production process and impact device

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104875249A (en) * 2015-05-11 2015-09-02 浙江永裕竹业股份有限公司 Method for manufacturing high quality recombinant bamboo
CN104875251A (en) * 2015-05-11 2015-09-02 浙江永裕竹业股份有限公司 Method for manufacturing recombinant bamboo
CN104929344A (en) * 2015-06-25 2015-09-23 久盛地板有限公司 Restructured wooden floor and preparation method thereof
CN106182313A (en) * 2016-07-14 2016-12-07 武侯区华聚家私经营部 A kind of artificial board processing technology
CN106182309A (en) * 2016-07-14 2016-12-07 武侯区华聚家私经营部 A kind of furniture board drawing processing technology
CN106182311A (en) * 2016-07-14 2016-12-07 武侯区华聚家私经营部 A kind of furniture colored drawing plank processing technology
CN106003349A (en) * 2016-07-14 2016-10-12 武侯区华聚家私经营部 Manufacturing process for flame retardant furniture plank
CN107053421A (en) * 2017-04-10 2017-08-18 太仓绒彩纺织品有限公司 A kind of method that utilization waste material produces timber floor
CN107053421B (en) * 2017-04-10 2020-06-02 温州企一家具有限公司 Method for producing wood floor by using waste materials
CN108127762A (en) * 2017-11-20 2018-06-08 湖州南浔雷欧木制品厂 A kind of method that Furniture panel is prepared using bagasse
CN108407036A (en) * 2018-04-10 2018-08-17 安徽宏志建材科技有限公司 A kind of high-performance composite board material preparation method and high-performance composite board material
CN109487983A (en) * 2018-09-22 2019-03-19 书香门地(上海)美学家居股份有限公司 A method of utilizing recycling wood producing floor
CN109435004A (en) * 2018-09-25 2019-03-08 阜阳市祥宇木业有限公司 A kind of method of timber processing waste recycling

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