CN104000277B - A kind of drying means of intensified by ultrasonic wave far infrared radiation - Google Patents

A kind of drying means of intensified by ultrasonic wave far infrared radiation Download PDF

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Publication number
CN104000277B
CN104000277B CN201410190556.1A CN201410190556A CN104000277B CN 104000277 B CN104000277 B CN 104000277B CN 201410190556 A CN201410190556 A CN 201410190556A CN 104000277 B CN104000277 B CN 104000277B
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China
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far infrared
infrared radiation
ultrasonic wave
intensified
honeysuckle
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CN201410190556.1A
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CN104000277A (en
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刘云宏
苗帅
吴建业
张玉先
孙军杰
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Henan University of Science and Technology
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Henan University of Science and Technology
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/26Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/26Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
    • A23L3/30Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating by treatment with ultrasonic waves
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses the drying means of a kind of intensified by ultrasonic wave far infrared radiation, including using far infrared radiation and ultrasonic irradiation simultaneously, treating material is dried process.The drying means of the present invention, ultrasonic assistant strengthening far infrared radiation is used to be dried, cavitation and the mechanical effect of ultrasonic wave produce strengthening effect to heat and mass speed and the blunt enzyme mechanism of far infrared radiation, realize the synchronization of the material containing sensitive enzyme material is dehydrated blunt enzyme, on the basis of highly effective drying, it is to avoid active ingredient that material causes because of enzymatic browning or the problem of nutrient loss, outward appearance and degradation.As a example by honeysuckle, ultrasonic assistant strengthening far infrared radiation is used to carry out collaborative being dried, can strengthen containing the heat and mass speed in wet solid and cavity, strengthen the Far infra-red hot effect synchronization passivation efficiency to polyphenol oxidase, realize efficient, high-quality that honeysuckle synchronizes to be dehydrated blunt enzyme, avoid the loss of Chlorogenic Acid of Flos Lonicerae, improve the quality of dried honeysuckle product.

Description

A kind of drying means of intensified by ultrasonic wave far infrared radiation
Technical field
The invention belongs to food and medicine and be dried processing technique field, be specifically related to being dried of a kind of intensified by ultrasonic wave far infrared radiation Method.
Background technology
Being dried is food and the important means of medicinal material preservation, is also an important food/processing of crude drugs technology.By dry skill Art, removes most of moisture in food/medicinal material, reduces water activity, the growth of suppression microorganism and breeding, prolongation The purpose of food/medicinal material storage phase.Common drying mode have heated-air drying, microwave drying, far-infrared ray drying, spray drying, Superheat steam drying, vacuum freeze drying etc., different drying means is respectively arranged with quality for different materials, can be according to reality Situation unrestricted choice.But, have a lot of crops to contain sensitive enzyme material, such as polyphenol oxidase, be heated, carefully when being dried Born of the same parents organize after being destroyed, and polyphenol oxidase is under aerobic conditions, and the phenol facing position is oxidized to quinone, and quinone is quickly polymerized after forming accumulation For brown pigment, thus cause Tissue Browning, not only damage fruits and vegetables sense organ, affect product transportation and sales, also result in flavour of food products Decline with quality.Polyphenol oxidase is the Major Enzymes that enzymatic browning occurs, and is present in most of fruits and vegetables, flower and botanical In material, such as honeysuckle.
Honeysuckle is the bud of caprifoliaceae plant honeysuckle, has the effects such as clearing heat and detoxicating, antiphlogistic antibacterial.New fresh honeysuckle color Light green, medical value is high, but cannot long-term storage, must be dried in time after adopting.Honeysuckle preserved drying it is crucial that use Suitably drying mode.First, the key issue of honeysuckle dehydration is that pistil moisture diffusion is slow, and pistil moisture is by sky Chamber and petal carry out heat and mass with external environment condition, and matter heat transfer resistance is big, and improves baking temperature and easily cause honeysuckle color and luster Deterioration and active ingredient are lost in a large number;Secondly, the key issue that quality of Flos Lonicerae is degenerated is easy enzymatic browning.Honeysuckle Active ingredient chlorogenic acid loss late in usual drying processes reaches 30%~80%, causes product drug effect to reduce, polyphenol oxygen The enzymatic reaction that change enzyme (PPO, polyphenol oxidase) is catalyzed is the main path of chlorogenic acid loss, therefore honeysuckle Dry run while considering dehydration, be also noted that the problem of blunt enzyme.
Far infrared radiation (FIR, far-infrared radiation) technology is a kind of energy-efficient Novel pollution-free dry technology. The FIR enzyme that can synchronize to go out in dry run completes, and enzyme mode of going out with method of chemical treatment etc. with normative heat treatment method is compared, and has The advantage that Quality protection is good, energy utilization rate is high.But, the research about FIR blunt enzyme mechanism is less, lacks maturation Theoretical foundation.FIR is dried and is not fully solved honeysuckle pistil moisture diffusion speed problem slowly, also fails to completely inhibit Honeysuckle surface color deterioration declines with medicinal quality, and ancillary method need to be used to improve diffusion inside speed and blunt enzyme efficiency.
Summary of the invention
It is an object of the invention to provide the drying means of a kind of intensified by ultrasonic wave far infrared radiation.
In order to realize object above, the technical solution adopted in the present invention is: being dried of a kind of intensified by ultrasonic wave far infrared radiation Method, is dried process including using far infrared radiation and ultrasonic irradiation simultaneously to treating material.
Described far infrared wave a length of 10~30 μm.
The temperature of the radiation source of described far infrared radiation is 80~250 DEG C.
The radiation source of the described far infrared radiation distance away from treating material is 5~15cm.
The frequency of described ultrasonic wave is 20~200kHz.
The power of described ultrasonic wave is 150~400W.
The time of described dry process is 1.5~2.5h.
The radiation source of described far infrared radiation and the irradiation bomb of ultrasonic irradiation lay respectively at the both sides up and down for the treatment of material, with Shi Chaoxiang treating material carries out radiating or irradiation.
The radiation source of described far infrared radiation is Far infrared radiant panel.Described ultrasonic irradiation source is for being installed in ultrasonic transducer On ultrasonic activation plate.
Far-infrared radiation source and ultrasonic irradiation source are platy structure, and both are parallel and are oppositely arranged, and treating material tiles Straticulation shape is positioned between the two, can eliminate radiation or irradiation applies the direction impact on drying effect, increase radiation or spoke According to effective area, shorten drying time.
Described treating material is honeysuckle.
The thickness of described treating material is 2~4mm.Described treating material is fresh unopened honeysuckle, i.e. gold and silver Flower petal.
Cavitation effect, mechanical effect and the fuel factor of ultrasonic wave (US) can promote to cause enzyme texture image and change, thus affects The change of its catalysis activity, but its effect living enzyme has two-sidedness.Reasonably conformation change can make enzyme activity increase, and Destructive change then reduces the catalysis activity of enzyme, and more low intensive US process may result in the increase of enzyme molecular energy and causes The minor variations of enzyme texture image, the ultra microstructure making enzyme molecule is the most flexible, more reasonable, thus shows higher catalysis Activity;And under the US effect of higher-strength, show enzyme activity and be decreased obviously.Such as, realize under being heat-treated at 90 DEG C Peroxidase 9 0% inactivation needs 70s, and uses US to be heat-treated blunt enzyme to 90 DEG C and strengthen, reach same inactivation Rate only needs 5s.Therefore, low-intensity US can stimulate enzyme to live, and high intensity US can be lived by inactive enzyme.It is demonstrated experimentally that power is 135W Above ultrasonic wave can make the vigor of polyphenol oxidase decline;When ultrasonic power is below 135W, the work of polyphenol oxidase Power first increases with the increase of ultrasonic power and declines afterwards, therefore, is heat-treated for making US combine and can produce good blunt enzyme effect, The power setting of ultrasonic wave is 150~400W by the present invention.
The drying means of the intensified by ultrasonic wave far infrared radiation of the present invention, radiates treating material at Far infrared radiant panel While, carry out ultrasonic irradiation strengthening;The FIR energy that above material, Far infrared radiant panel sends passes through honeysuckle petal pair It is internally heated, and the free convection heat transfer that ultrasonic turbulence effect makes cavity original becomes forced convection heat transfer, improves Pistil is heated situation.Far infrared radiation is by while internal moisture heating, and honeysuckle in ultrasonic vibration, makes inside honeysuckle Moisture also and then vibration, accelerate pistil and the moisture diffusion of cavity, thus improve its mass-and heat-transfer effect, reach to synchronize de- The purpose of the blunt enzyme of water.
The drying means of the intensified by ultrasonic wave far infrared radiation of the present invention, including using far infrared radiation and ultrasonic irradiation simultaneously Treating material is dried process, uses ultrasonic assistant strengthening far infrared radiation to be dried, the cavitation of ultrasonic wave and machinery Effect produces strengthening effect to heat and mass speed and the blunt enzyme mechanism of far infrared radiation, it is achieved to containing sensitive enzyme material The synchronization of material is dehydrated blunt enzyme, on the basis of highly effective drying, it is to avoid active ingredient that material causes because of enzymatic browning or battalion Support ingredients from lossing, outward appearance and the problem of degradation.As a example by the honeysuckle with hollow structure and easily enzymatic browning, On the basis of far infrared radiation is dried, uses ultrasonic assistant strengthening to carry out collaborative being dried, make fuel factor, cavitation effect, machine Tool effect, shock effect organically combine, and can strengthen honeysuckle and contain the heat and mass speed in wet solid and cavity, strengthen the reddest The outer fuel factor synchronization passivation efficiency to polyphenol oxidase, it is achieved efficient, high-quality that honeysuckle synchronizes to be dehydrated blunt enzyme, shortens Drying time, effectively prevent honeysuckle and be used alone the loss of chlorogenic acid when far infrared radiation is dried and color and luster deterioration and medicinal The decline of quality, improves quality and the medical value of dried honeysuckle product.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is further illustrated.
Embodiment 1
The drying means of the intensified by ultrasonic wave far infrared radiation of the present embodiment, is by fresh unopened honeysuckle (pending thing Material) it is laid in material Dropbox, material thickness is 2~4mm, uses far infrared radiation and ultrasonic irradiation to treat place simultaneously Reason material is dried process;Particularly as follows:
Far infrared radiant panel is positioned at the top of material Dropbox, radiates from top to bottom towards treating material;Ultrasonic irradiation Source (ultrasonic activation plate) is positioned at the lower section of material Dropbox, carries out irradiation, Far-infrared spoke from the bottom up towards treating material The irradiation face of the radiating surface and ultrasonic irradiation source of penetrating plate is oppositely arranged.
Wherein, the temperature of Far infrared radiant panel is 80 DEG C;(radiating surface of Far infrared radiant panel is to treating material for radiation length The distance of upper surface) it is 5cm, far infrared wave a length of 10~30 μm;The frequency of ultrasonic wave is 20kHz, the power of ultrasonic wave For 400W.
The drying means of the intensified by ultrasonic wave far infrared radiation of the present embodiment, makes honeysuckle reach needed for dehydration rate is 98.375% The drying time wanted is 2.2h;Dried honeysuckle chlorogenic acid mass content is 3.67%.
Embodiment 2
The drying means of the intensified by ultrasonic wave far infrared radiation of the present embodiment, is by fresh unopened honeysuckle (pending thing Material) it is laid in material Dropbox, material thickness is 2~4mm, uses far infrared radiation and ultrasonic irradiation to treat place simultaneously Reason material is dried process;Particularly as follows:
Far infrared radiant panel is positioned at the top of material Dropbox, radiates from top to bottom towards treating material;Ultrasonic irradiation Source (ultrasonic activation plate) is positioned at the lower section of material Dropbox, carries out irradiation, Far-infrared spoke from the bottom up towards treating material The irradiation face of the radiating surface and ultrasonic irradiation source of penetrating plate is oppositely arranged.
Wherein, the temperature of Far infrared radiant panel is 90 DEG C;(radiating surface of Far infrared radiant panel is to treating material for radiation length The distance of upper surface) it is 10cm, far infrared wave a length of 10~30 μm;The frequency of ultrasonic wave is 100kHz, the merit of ultrasonic wave Rate is 300W.
The drying means of the intensified by ultrasonic wave far infrared radiation of the present embodiment, making honeysuckle reach dehydration rate is required for 98.3% Drying time be 1.97h;Dried honeysuckle chlorogenic acid mass content is 3.8%.
Embodiment 3
The drying means of the intensified by ultrasonic wave far infrared radiation of the present embodiment, is by fresh unopened honeysuckle (pending thing Material) it is laid in material Dropbox, material thickness is 2~4mm, uses far infrared radiation and ultrasonic irradiation to treat place simultaneously Reason material is dried process;Particularly as follows:
Far infrared radiant panel is positioned at the top of material Dropbox, radiates from top to bottom towards treating material;Ultrasonic irradiation Source (ultrasonic activation plate) is positioned at the lower section of material Dropbox, carries out irradiation, Far-infrared spoke from the bottom up towards treating material The irradiation face of the radiating surface and ultrasonic irradiation source of penetrating plate is oppositely arranged.
Wherein, the temperature of Far infrared radiant panel is 250 DEG C;Radiation length (the radiating surface of Far infrared radiant panel to pending thing The distance of material upper surface) it is 15cm, far infrared wave a length of 10~30 μm;The frequency of ultrasonic wave is 150kHz, ultrasonic wave Power is 200W.
The drying means of the intensified by ultrasonic wave far infrared radiation of the present embodiment, making honeysuckle reach dehydration rate is required for 98.25% Drying time be 1.53h;Dried honeysuckle chlorogenic acid mass content is 3.6%.
Embodiment 4
The drying means of the intensified by ultrasonic wave far infrared radiation of the present embodiment, is by fresh unopened honeysuckle (pending thing Material) it is laid in material Dropbox, material thickness is 2~4mm, uses far infrared radiation and ultrasonic irradiation to treat place simultaneously Reason material is dried process;Particularly as follows:
Far infrared radiant panel is positioned at the top of material Dropbox, radiates from top to bottom towards treating material;Ultrasonic irradiation Source (ultrasonic activation plate) is positioned at the lower section of material Dropbox, carries out irradiation, Far-infrared spoke from the bottom up towards treating material The irradiation face of the radiating surface and ultrasonic irradiation source of penetrating plate is oppositely arranged.
Wherein, the temperature of Far infrared radiant panel is 200 DEG C;Radiation length (the radiating surface of Far infrared radiant panel to pending thing The distance of material upper surface) it is 15cm, far infrared wave a length of 10~30 μm;The frequency of ultrasonic wave is 200kHz, ultrasonic wave Power is 150W.
The drying means of the intensified by ultrasonic wave far infrared radiation of the present embodiment, making honeysuckle reach dehydration rate is required for 98.5% Drying time be 2.42h;Dried honeysuckle chlorogenic acid mass content is 3.54%.
Experimental example
Honeysuckle after this experimental example is dried process to the method using embodiment 1-4 detects.
The detection method of dehydration rate: utilize the temperature of multipoint thermocouple (precision 0.1 DEG C) detection honeysuckle surface and inside to become Change, utilize LOAD CELLS (precision 0.02g) periodic measurement weight of material, calculate dehydration rate according to weight of material, and remember Record reaches the time required for regulation dehydration rate.
The extraction of chlorogenic acid comprises the following steps: with detection method
(1) weighing Honeysuckle Flower 0.4g, be placed in 50ml tool plug conical flask, adding 30ml volumetric concentration is 50% Methanol solution, places 5min, 25 DEG C of ultrasonic 30min, then filters to 100ml volumetric flask;Repeat extraction 1 time, Merging filtrate, and it is settled to scale with the methanol solution that volumetric concentration is 50%, obtain solution A;
(2) take solution A 10ml, be diluted in 25ml volumetric flask, for need testing solution;
(3) using high performance liquid chromatography to detect need testing solution, sample size is 10 μ l, surveys its peak area, and by The content of regression equation calculation chlorogenic acid.
Testing result is as shown in table 1.
Wherein, comparative example 1-1, the drying means of 2-1,3-1,4-1 are dried process for being used alone ultrasonic irradiation, Concrete technical parameter is respectively with embodiment 1-4;Comparative example 1-2,2-2,3-2,4-2 drying means for being used alone far infrared Radiation is dried process, and concrete technical parameter is respectively with embodiment 1-4.
Wherein, dehydration rate represents that the moisture of removing accounts for the ratio of moisture in new fresh honeysuckle.The moisture content of drying base of new fresh honeysuckle Be 400% or more than;The quality of the over dry material of the quality/wet stock of moisture in moisture content of drying base=wet stock.
Table 1 use the method for embodiment 1-4 to be dried process after honeysuckle testing result
Drying means Dehydration rate, % Drying time, h Chlorogenic acid mass content, %
Embodiment 1 98.375 2.2 3.67
Comparative example 1-1 98 2.7 3.1
Comparative example 1-2 98.2 2.9 2.9
Embodiment 2 98.3 1.97 3.8
Comparative example 2-1 97.975 2.63 3.2
Comparative example 2-2 98.125 2.8 3.12
Embodiment 3 98.25 1.53 3.6
Comparative example 3-1 98.025 2.6 3.25
Comparative example 3-2 98.125 2.81 2.98
Embodiment 4 98.5 2.42 3.54
Comparative example 4-1 98.02 2.74 3.12
Comparative example 4-2 98.185 3 2.8
New fresh honeysuckle - - 4.1
As it can be seen from table 1 be dried with the independent ultrasonic irradiation of comparative example and compared with far infrared radiation drying means, reach Identical dehydration rate, the drying means of the intensified by ultrasonic wave far infrared radiation of the embodiment of the present application 1-4, the time used is short and green The content of ortho acid is high.Meanwhile, the dried honeysuckle of Example 1-4, the most all can directly be twisted into powder with hand rubbing respectively, Illustrate that it is dried completely;And the dried honeysuckle of comparative example, although dehydration rate reaches to a certain degree, but the most broken with hand rubbing, Illustrate that its internal pistil is the moistest, be dried the most not exclusively.Test result indicate that, the intensified by ultrasonic wave far infrared of the present invention The drying means of radiation, it is achieved that the synchronization of honeysuckle is dehydrated blunt enzyme, not only shortens drying time, makes honeysuckle be dried Entirely, avoid the loss of chlorogenic acid simultaneously, improve quality and the medical value of dried honeysuckle product.

Claims (7)

1. the drying means of an intensified by ultrasonic wave far infrared radiation, it is characterised in that: include using far infrared radiation simultaneously With ultrasonic irradiation, treating material is dried process;The power of described ultrasonic wave is 150~400W, the frequency of ultrasonic wave Rate is 20~200kHz;Described far wavelength is 10~30 μm;Described treating material is honeysuckle.
The drying means of intensified by ultrasonic wave far infrared radiation the most according to claim 1, it is characterised in that: described far The temperature of the radiation source of infra-red radiation is 80~250 DEG C.
The drying means of intensified by ultrasonic wave far infrared radiation the most according to claim 1, it is characterised in that: described far The radiation source of the infra-red radiation distance away from treating material is 5~15cm.
The drying means of intensified by ultrasonic wave far infrared radiation the most according to claim 1, it is characterised in that: described dry The time of dry process is 1.5~2.5h.
The drying means of intensified by ultrasonic wave far infrared radiation the most according to claim 1, it is characterised in that: described far The radiation source of infra-red radiation and the irradiation bomb of ultrasonic irradiation lay respectively at the both sides up and down for the treatment of material, simultaneously towards waiting to locate Reason material carries out radiating or irradiation.
The drying means of intensified by ultrasonic wave far infrared radiation the most according to claim 5, it is characterised in that: described far The radiation source of infra-red radiation is Far infrared radiant panel.
The drying means of intensified by ultrasonic wave far infrared radiation the most according to claim 1, it is characterised in that treat described in: The thickness processing material is 2~4mm.
CN201410190556.1A 2014-05-07 2014-05-07 A kind of drying means of intensified by ultrasonic wave far infrared radiation Expired - Fee Related CN104000277B (en)

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CN108407530B (en) * 2018-04-09 2019-12-31 河南科技大学 Method for preparing perpetual flower by ultrasonic permeation promotion and perpetual flower
CN111436559A (en) * 2020-04-15 2020-07-24 山东华玫生物科技有限公司 Method for improving rose drying quality by virtue of low-frequency ultrasonic-radio frequency composite coordinated oriented inactive enzyme
CN111829294A (en) * 2020-07-31 2020-10-27 贵州崖上秋歌医药科技有限公司 Pinellia ternata drying method

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