CN102406220B - Quick drying method of hericium erinaceus - Google Patents
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Abstract
本发明涉及一种猴头菇的快速干燥的方法,所述方法包括以下步骤:挑选猴头菇、一次热风干燥、低频微波处理、二次热风干燥、干燥后的猴头菇包装、贮存。本发明将热风干燥和低频微波处理合理结合,能明显提高猴头菇的干燥速率,并能明显降低干燥能耗。因为低频微波具有极强的穿透性,即使猴头菇尺寸较大,依然可实现内外同时加热,在低功率密度的条件下可加速水分由内向外的迁移。低频微波处理代替传统热风干燥中必要的均湿工艺,能节约大量时间,提高生产效率。且经过低频微波处理的猴头菇组织有微小膨化,可使后期热风干燥速率加快。The invention relates to a method for rapidly drying Hericium erinaceus, and the method comprises the following steps: selecting Hericium erinaceus, drying with hot air once, treating with low-frequency microwaves, drying with hot air twice, packaging and storing the dried Hericium erinaceus. The invention reasonably combines hot air drying and low-frequency microwave treatment, can obviously improve the drying rate of Hericium erinaceus, and can obviously reduce drying energy consumption. Because low-frequency microwaves are extremely penetrating, even though Hericium erinaceus is large in size, it can still heat the inside and outside at the same time, and can accelerate the migration of water from the inside to the outside under the condition of low power density. Low-frequency microwave treatment replaces the necessary humidity equalization process in traditional hot air drying, which can save a lot of time and improve production efficiency. Moreover, the tissues of Hericium erinaceus treated with low-frequency microwaves have micro-expansion, which can speed up the drying rate of hot air in the later stage.
Description
技术领域 technical field
本发明涉及食品干燥加工技术领域,具体涉及一种利用热风干燥和低频微波处理对猴头菇进行快速干燥的方法。 The invention relates to the technical field of food drying and processing, in particular to a method for rapidly drying Hericium erinaceus by using hot air drying and low-frequency microwave treatment.
背景技术 Background technique
猴头菇属齿菌科的菌类,菌伞表面长有毛茸状肉刺,长约1~3厘米,子实体圆而厚,新鲜时白色,干后为浅黄至浅褐色,直径3.5~10厘米。猴头菇是中国传统的名贵菜肴,肉嫩、味香、鲜美可口。是四大名菜(猴头、熊掌、海参、鱼翅)之一。猴头菇是一种高蛋白、低脂肪、富含矿物质和维生素的优良食品,其含不饱和脂肪酸,能降低血胆固醇和甘油三酯含量,调节血脂,利于血液循环,是心血管患者的理想食品;其含有的多糖体、多肽类及脂肪物质,能抑制癌细胞中遗传物质的合成,从而预防和治疗消化道癌症和其他恶性肿瘤。猴头菇采后含水率高达85%~90%,极易腐烂变质,因此大多用来加工成干菇销售。当前对猴头菇干燥的主流技术是热风干燥技术。由于猴头菇体积较大,整菇在采用热风干燥时所需时间较长。特别是表面干燥至较低含水率时产生硬壳,阻碍内部水分的进一步蒸发,所以必须进行缓苏均湿12h以上。另外,由于热风干燥时原料温度梯度和湿度梯度方向相反,猴头菇干燥速度很慢。由于个体大,水分由内向外迁移速度慢,采用提高风温的方法来提高干燥速度是不可行的。因此,当前猴头菇干燥加工中只能采用较低的风温加缓苏均湿措施来保证产品质量,所需总干燥时间通常在30 h以上。 Hericium erinaceus belongs to the fungus of the family Odontophyceae. There are hairy spines on the surface of the mushroom cap, about 1 to 3 cm long. The fruiting body is round and thick, white when fresh, light yellow to light brown after drying, and 3.5 to 10 in diameter. centimeter. Hericium erinaceus is a famous and precious traditional Chinese dish, with tender meat, fragrant taste and delicious taste. It is one of the four famous dishes (hericium, bear's paw, sea cucumber, shark's fin). Hericium erinaceus is a high-protein, low-fat, high-quality food rich in minerals and vitamins. It contains unsaturated fatty acids, which can reduce blood cholesterol and triglyceride levels, regulate blood lipids, and benefit blood circulation. It is a good choice for cardiovascular patients. Ideal food; the polysaccharides, polypeptides and fatty substances it contains can inhibit the synthesis of genetic material in cancer cells, thereby preventing and treating digestive tract cancer and other malignant tumors. The moisture content of Hericium erinaceus after harvest is as high as 85% to 90%, and it is easy to rot and deteriorate. Therefore, it is mostly processed into dried mushrooms for sale. The current mainstream technology for Hericium erinaceus drying is hot air drying technology. Due to the large volume of Hericium erinaceus, it takes a long time for the whole mushroom to be dried by hot air. Especially when the surface is dried to a relatively low moisture content, a hard shell is formed, which hinders the further evaporation of internal moisture, so it is necessary to perform slow soaking and equalization for more than 12 hours. In addition, the drying speed of Hericium erinaceus is very slow because the temperature gradient of raw materials is opposite to the direction of humidity gradient during hot air drying. Due to the large size and the slow migration of water from the inside to the outside, it is not feasible to increase the drying speed by increasing the air temperature. Therefore, in the current drying process of Hericium erinaceus, only low air temperature and moderate humidity can be used to ensure product quality, and the total drying time required is usually more than 30 h.
微波能深入物料内部使其内、外同时升温形成整体加热, 干燥时间大大缩短。目前很多学者利用微波和热风协同作用来对食品进行联合干燥,通常是热风和微波同时工作,来加快干燥速度。例如,用热风-微波联合干燥香蕉片,干燥速率很快;用热风-微波干燥苹果丁,干燥时间比无微波加热下降80%以上;采用热风与微波联合干燥方法加工黄花菜,先用90℃热风干燥1h,使其含水量降至48%,再用低功率微波干燥15min,即可缩短干燥时间,提高效率,又可保证产品质量;采用微波-热风联合干燥鲜姜片,获得无硫、无菌高品质的干姜制品。可见,目前绝大多数微波-热风干燥食品都是切分产品,对于大尺寸且需要整体干燥的食品只能采用低温慢速干燥加均湿(回潮)等手段,干燥时间极长。这是因为常规微波(2450MHz)的穿透深度有限,尤其是当原料含水率高的时候,微波能衰减速率快,会造成内部温度低而外部由于加热速度极快形成表面龟裂的现象。因此微波和热风干燥通常只适合切分食品,如片状、块状等原料。 Microwave energy penetrates deep into the material to make the inside and outside heat up at the same time to form an overall heating, and the drying time is greatly shortened. At present, many scholars use the synergistic effect of microwave and hot air to jointly dry food, usually hot air and microwave work at the same time to speed up the drying speed. For example, the drying speed of banana slices is very fast with hot air-microwave combined drying; the drying time of apple diced with hot air-microwave is reduced by more than 80% compared with that without microwave heating; Dry with hot air for 1 hour to reduce the water content to 48%, and then dry with low-power microwave for 15 minutes, which can shorten the drying time, improve efficiency, and ensure product quality; use microwave-hot air to dry fresh ginger slices to obtain sulfur-free, Aseptic high quality dried ginger products. It can be seen that the vast majority of microwave-hot air drying foods are segmented products. For large-sized foods that need to be dried as a whole, only low-temperature and slow drying plus equalization (moisture) can be used, and the drying time is extremely long. This is because the penetration depth of conventional microwave (2450MHz) is limited, especially when the moisture content of the raw material is high, the microwave energy attenuation rate is fast, which will cause the phenomenon that the internal temperature is low and the external surface is cracked due to the extremely fast heating speed. Therefore, microwave and hot air drying are usually only suitable for cutting food, such as raw materials such as flakes and blocks.
发明内容 Contents of the invention
本发明的目的是为解决上述技术问题的不足,提供一种猴头菇快速干燥的方法,在保证产品质量的前提下提高干燥速率,并能降低干燥能耗,特别适用于猴头菇的干燥加工。 The purpose of the present invention is to solve the deficiencies of the above-mentioned technical problems, to provide a method for rapid drying of Hericium erinaceus, improve the drying rate on the premise of ensuring product quality, and reduce drying energy consumption, especially suitable for drying Hericium erinaceus processing.
本发明为解决上述技术问题的不足,所采用的技术方案是:一种猴头菇快速干燥的方法,所述方法包括以下步骤: The present invention is to solve the deficiencies of the above-mentioned technical problems, and the adopted technical scheme is: a kind of method for Hericium erinaceus quick drying, described method comprises the following steps:
(1)、挑选猴头菇:选取菌刺长度≤5 mm的猴头菇,清洗后备用; (1) Select Hericium erinaceus: Select Hericium erinaceus with spine length ≤ 5 mm, wash and set aside;
(2)、一次热风干燥:开启箱式干燥机,设置风温为32~36℃,通风预热10~20分钟,然后将清洗过的猴头菇放入箱式干燥机,设置风温65~75℃,风速2m/s,干燥处理至含水率为45%,干燥过程中采用红外线测温法监控,控制猴头菇的表面温度不超过45℃; (2) One-time hot air drying: Turn on the box-type dryer, set the air temperature to 32-36°C, ventilate and preheat for 10-20 minutes, then put the cleaned Hericium erinaceus into the box-type dryer, set the air temperature to 65 ~75°C, wind speed 2m/s, drying treatment until the moisture content is 45%, monitoring by infrared temperature measurement during the drying process, and controlling the surface temperature of Hericium erinaceus to not exceed 45°C;
(3)、低频微波处理:将经过一次热风干燥处理后的猴头菇放入低频微波炉中,待猴头菇表面温度降至室温后开启微波,使用915MHz低频微波进行干燥处理,低频微波处理功率为:每克猴头菇0.2W,低频微波处理过程中采用红外线测温法监控猴头菇表面温度,当猴头菇表面温度达到40℃时关闭微波; (3) Low-frequency microwave treatment: put Hericium erinaceus after a hot air drying treatment into a low-frequency microwave oven, turn on the microwave after the surface temperature of Hericium erinaceus drops to room temperature, and use 915MHz low-frequency microwave for drying treatment, low-frequency microwave processing power For: 0.2W per gram of Hericium erinaceus, the infrared temperature measurement method is used to monitor the surface temperature of Hericium erinaceus during low-frequency microwave treatment, and the microwave is turned off when the surface temperature of Hericium erinaceus reaches 40°C;
(4)、二次热风干燥:将经过低频微波处理后的猴头菇移入箱式干燥机中,设置风温为65~75℃,风速为2m/s,干燥处理至含水率≤7%; (4) Secondary hot air drying: move Hericium erinaceus after low-frequency microwave treatment into a box-type dryer, set the air temperature at 65-75°C, and the wind speed at 2m/s, and dry until the moisture content is ≤7%;
(5)、干燥后的猴头菇包装、贮存。 (5) Pack and store the dried Hericium erinaceus.
本发明的有益效果是: The beneficial effects of the present invention are:
(1)将热风干燥和低频微波处理合理结合,能明显提高猴头菇的干燥速率,并能明显降低干燥能耗。 (1) The reasonable combination of hot air drying and low-frequency microwave treatment can significantly increase the drying rate of Hericium erinaceus and significantly reduce the drying energy consumption.
(2)低频微波具有极强的穿透性,即使猴头菇尺寸较大,依然可实现内外同时加热,在低功率密度的条件下可加速水分由内向外的迁移。 (2) Low-frequency microwaves have strong penetrability. Even if Hericium erinaceus is large in size, it can still heat the inside and outside at the same time. Under the condition of low power density, it can accelerate the migration of water from the inside to the outside.
(3)低频微波处理代替传统热风干燥中的均湿方法,能节约大量时间,提高生产效率。 (3) Low-frequency microwave treatment replaces the method of equalizing humidity in traditional hot air drying, which can save a lot of time and improve production efficiency.
(4)经过低频微波处理的猴头菇组织有微小膨化,可使后期热风干燥速率加快,减少干燥时间。 (4) The tissue of Hericium erinaceus treated with low-frequency microwaves has micro-expansion, which can speed up the drying rate of hot air in the later stage and reduce the drying time.
具体实施方式 Detailed ways
以下是本发明的具体实施例: The following are specific embodiments of the present invention:
一种猴头菇快速干燥的方法,该方法包括以下步骤: A method for rapid drying of Hericium erinaceus, the method comprises the following steps:
(1)、挑选猴头菇:选取菌刺长度≤5 mm的猴头菇,清洗后备用;太长的菌刺在微波处理时容易产生尖端效应,应剔除; (1) Select Hericium erinaceus: Select Hericium erinaceus with spine length ≤ 5 mm, and wash it for later use; too long spines are prone to tip effects during microwave treatment and should be removed;
(2)、一次热风干燥:开启箱式干燥机,设置风温为32℃,通风预热15分钟,预热目的是为了使猴头菇快速升温至多酚氧化酶钝化温度,减少褐变。预热结束后将清洗过的猴头菇放入箱式干燥机,设置风温70℃,风速2m/s,干燥处理至含水率为45%,再继续通风干燥容易造成表面发硬。干燥过程中控制猴头菇的表面温度不超过45℃,猴头菇表面温度采用红外线测温法监控,此干燥段约耗时10 个小时; (2) One-time hot air drying: Turn on the box dryer, set the air temperature to 32°C, and preheat for 15 minutes with ventilation. The purpose of preheating is to quickly heat up Hericium erinaceus to the passivation temperature of polyphenol oxidase and reduce browning. After preheating, put the washed Hericium erinaceus into the box dryer, set the wind temperature at 70°C, and the wind speed at 2m/s, and dry it until the moisture content is 45%. Continued ventilation and drying will easily cause the surface to harden. During the drying process, the surface temperature of Hericium erinaceus is controlled not to exceed 45°C. The surface temperature of Hericium erinaceus is monitored by infrared temperature measurement. This drying section takes about 10 hours;
(3)、低频微波处理:将经过一次热风干燥处理后的猴头菇放入微波炉中,待猴头菇表面温度降至室温后开启微波,否则会造成表面过度吸收微波引起表面水分蒸发太快导致表面硬化,猴头菇内的水分无法由内向外的迁移。使用915MHz低频微波进行干燥处理,低频微波处理功率为0.2W/g猴头菇,待猴头菇表面温度达到40℃时关闭微波,微波处理时间为大约2个小时; (3) Low-frequency microwave treatment: put Hericium erinaceus after a hot air drying treatment into a microwave oven, and turn on the microwave after the surface temperature of Hericium erinaceus drops to room temperature, otherwise the surface will absorb microwaves excessively and cause the surface water to evaporate too quickly As a result, the surface hardens, and the moisture in Hericium erinaceus cannot migrate from the inside to the outside. Use 915MHz low-frequency microwave for drying treatment, the low-frequency microwave treatment power is 0.2W/g Hericium erinaceus, turn off the microwave when the surface temperature of Hericium erinaceus reaches 40°C, and the microwave treatment time is about 2 hours;
(4)、二次热风干燥:将经过低频微波处理后的猴头菇移入箱式干燥机中,设置风温为75℃,风速为2m/s,干燥处理至含水率≤7%,此段干燥时间约为4 个小时,由于经过低频微波处理的猴头菇组织有微小膨化,在后期干燥过程中水分迁移速度加快,从而提高了热风干燥速度; (4) Secondary hot air drying: move the Hericium erinaceus after low-frequency microwave treatment into a box-type dryer, set the air temperature at 75°C, and the wind speed at 2m/s, and dry until the moisture content is ≤7%. The drying time is about 4 hours. Due to the micro-expansion of Hericium erinaceus tissue after low-frequency microwave treatment, the water migration speed is accelerated during the later drying process, thereby increasing the hot air drying speed;
(5)、干燥后的猴头菇包装、贮存。 (5) Pack and store the dried Hericium erinaceus.
干燥后的猴头菇产品形态饱满,个体大,菌刺整齐,色泽淡黄色至金黄,与传统热风干燥产品无明显差异,传统的热风干燥方法的总干燥时间通常需要30个小时,而本发明的快速干燥方法的干燥总时间只有16个小时左右,明显减少了干燥所用的时间,大大提高猴头菇的干燥加工速率。 The dried Hericium erinaceus product is full in shape, large in size, neat in spines, light yellow to golden in color, and has no obvious difference with traditional hot air drying products. The total drying time of traditional hot air drying methods usually takes 30 hours, while the present invention The total drying time of the rapid drying method is only about 16 hours, which significantly reduces the time used for drying and greatly improves the drying processing rate of Hericium erinaceus.
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