CN103993561A - Pipe assembling device for small-span steel corrugated pipe bridge culvert - Google Patents
Pipe assembling device for small-span steel corrugated pipe bridge culvert Download PDFInfo
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- CN103993561A CN103993561A CN201410138867.3A CN201410138867A CN103993561A CN 103993561 A CN103993561 A CN 103993561A CN 201410138867 A CN201410138867 A CN 201410138867A CN 103993561 A CN103993561 A CN 103993561A
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Abstract
The invention relates to a pipe assembling device for a small-span steel corrugated pipe bridge culvert and belongs to the field of installation of a bridge culvert structure. The pipe assembling device comprises a hydraulic sucker telescopic boom system, a 360-degree turnover horizontal telescopic boom system, a vertical lifting system, an intelligent control system and a walking and fixing supporting system. According to the pipe assembling device, a traditional mechanical control mode and an electric control mode are adopted, quick assembling of small-span steel corrugated pipes is achieved, the assembling efficiency is improved, and the pipe assembling device is applicable to upgrading and reconstruction of a newly-built small-span steel corrugated pipe bridge culvert and an old bridge culvert. According to the pipe assembling technology, the automatic control technology is adopted, continuous and automated assembling of the small-span steel corrugated pipes is achieved, the defect that the traditional manual assembling operation is unsafe is overcome, and the safe use performance of the pipe assembling device is greatly promoted. Components used in the pipe assembling device are all finished products in the prior art or finished products which can be purchased in a market and have no special structural requirements.
Description
Technical field
The present invention relates to a kind of littlely of footpath corrugated steel pipe bridges and culverts pipe sheet assembling device, belong to bridges and culverts structure installing area.
Background technology
Within 1896, the U.S. takes the lead in carrying out corrugated steel pipe passage, the feasibility study of Steel Corrugated Pipe Culvert, nineteen twenty-three, american railway engineering association carried out entity test at the central railway applications corrugated steel pipe passage of Illinois, nineteen twenty-nine, Canada's seat of honour corrugated steel pipe was for a colliery, within 1931, Australia builds up one of 8 meters of corrugated steel pipe automobile passage first, nineteen ninety Japanese expressway design norm-setting corrugated steel pipe designing technique standard, along with increasing corrugated steel pipe installing and using all over the world, proved the versatility of this kind of structure under the various service condition, and its life-span has surpassed projected life.China's metallic steel corrugated culvert is progressively in highway engineering territory, to use after calendar year 2001, by the market development in recent years, now in the highway construction of the provinces, cities and regions such as Hebei, the Inner Mongol, Qinghai, Ningxia, Xinjiang, Tibet, be used widely.
Culvert (foot bridge) the corrugated steel pipe moulding of China's diameter (across footpath) over 3 meters all adopts pipe sheet assembling, and each circumferencial direction approximately has 4-15 blocks of plates to form, and Ban Yu plate lap-joint adopts high-strength bolt fastening.For Steel Corrugated Pipe Culvert main employing mobile crane cooperation in pipe sheet assembling construction of assembled design, manually setting up simple steel pipe scaffold mode at present carries out, the every ring concatenation construction of Performance Test of Corrugated Steel Culvert speed is slower, the operation of piece overlap joint should not be controlled, manually, equipment investment is larger, pipe sheet assembling efficiency is low, and construction safety risk is larger.
Summary of the invention
The problem existing for existing assembling technique, the object of the present invention is to provide a kind of corrugated steel pipe bridges and culverts pipe sheet assembling device, this device is realized the little accurate location across footpath corrugated steel pipe and is freely adjusted by the effect of hydraulic control and control system, realizes the assembled safely and fast of section of jurisdiction.
For achieving the above object, the technical solution used in the present invention is a kind of corrugated steel pipe bridges and culverts pipe sheet assembling device, a kind of little of footpath corrugated steel pipe bridges and culverts pipe sheet assembling device, this device comprises horizontal rotating chassis, hydraulic pump and fuel tank, vertical telescopic oil cylinder, horizontal fixed frame, upset hydraulic motor, locating cover, telescopic oil cylinder, horizontal fixed arm, 360 ° of upset horizontal extension arms, sucker hydraulically extensible oil cylinder, sucker hydraulic telescopic arm, intelligence control system, running gear, fixed support system, magnechuck, positioning component, fixed support, horizontal support platform, Y shape supports, this device comprises sucker hydraulically extensible arm system, 360 ° of upset horizontal extension arm systems, vertical lifting system, intelligence control system, walking and fixed support systems.
Compared with prior art, the present invention has following beneficial effect.
1, the present invention adopts traditional mechanical type to control and electrical control, has realized the little quick-assembling across footpath corrugated steel pipe, has promoted assembled efficiency, is applicable to newly-built little of footpath corrugated steel pipe bridges and culverts and the old bridges and culverts project of upgrading and rebuilding.
2, this device can adopt automatic control technology, realizes and across the splicing of footpath corrugated steel pipe continuous and automatic, has overcome the unsafe defect of traditional manual concatenation to little, has greatly promoted its safe application performance.
3, the element of system of the present invention is the finished product that can buy on prior art or market, without special construction requirement.
Accompanying drawing explanation
Fig. 1 is system construction drawing of the present invention.
Fig. 2 is HYDRAULIC CONTROL SYSTEM schematic diagram.
In figure: 1, horizontal rotating chassis, 2, hydraulic pump and fuel tank, 3, vertical telescopic oil cylinder, 4, horizontal fixed frame, 5, upset hydraulic motor, 6, locating cover, 7, telescopic oil cylinder, 8, horizontal fixed arm, 9,360 ° of upset horizontal extension arms, 10, sucker hydraulically extensible oil cylinder, 11, sucker hydraulic telescopic arm, 12, intelligence control system, 13, running gear, 14, fixed support system, 15, magnechuck, 16, positioning component, 17, fixed support, 17.1, horizontal support platform, 17.2, Y shape supports, 18, hydraulic electromagnetic change valve; 19, constant pressure valve; 20, overflow valve.
The specific embodiment
As shown in Figure 1, little of a footpath corrugated steel pipe bridges and culverts pipe sheet assembling device, this device comprises that horizontal rotating chassis 1, hydraulic pump and fuel tank 2, vertical telescopic oil cylinder 3, horizontal fixed frame 4, upset hydraulic motor 5, locating cover 6, telescopic oil cylinder 7, horizontal fixed arm 8,360 ° of upset horizontal extension arms 9, sucker hydraulically extensible oil cylinder 10, sucker hydraulic telescopic arm 11, intelligence control system 12, running gear 13, fixed support system 14, magnechuck 15, positioning component 16, fixed support 17, horizontal support platform 17.1, Y shapes support 17.2; This device comprises sucker hydraulically extensible arm system, 360 ° of upset horizontal extension arm systems, vertical lifting system, intelligence control system, walking and fixed support systems.
Described vertical lifting system comprises fixed support 17, vertical telescopic oil cylinder 3, hydraulic pump and fuel tank 2; Fixed support 17 and the fixing welding of horizontal rotating chassis 1, fixed support 17 is the hydraulic telescopic arm of two joint structures, and is controlled by the vertical telescopic oil cylinder 3 of its inside; Hydraulic pump and fuel tank 2 are fixed on horizontal rotating chassis 1, for hydraulic system provides hydraulic power;
Described fixed support 17 is Y-shaped structure, and the node of described two joint hydraulic telescopic arms is positioned at horizontal support platform 17.1 places, and Y shape supports 17.2 and is fixedly connected with horizontal fixed frame 4; In the time need to regulating the height of horizontal fixed frame 4, hydraulic pump and fuel tank 2 pump into hydraulic oil for system, vertical telescopic oil cylinder 3 promotes Y shape support 17.2 and moves upward, thereby the horizontal fixed frame 4 of promotion moves upward, and realizes the position adjustments of vertical lifting system vertical direction.
Described 360 ° of upset horizontal extension arm systems comprise horizontal fixed frame 4,8,360 ° of upset horizontal extension arms 9 of horizontal fixed arm, telescopic oil cylinder 7, upset hydraulic motor 5, locating cover 6; These 360 ° upset horizontal extension arm systems are three joint hydraulically extensible arm configurations, horizontal fixed frame 4 is a sub-level fixed structure of this three joints hydraulic telescopic arm, horizontal fixed arm 8 and 360 ° upset horizontal extension arm 9 is respectively other two joints of these 360 ° upset horizontal extension arm systems, and the horizontal level that can realize this system regulates, turn over function; Telescopic oil cylinder 7 is located at horizontal fixed frame 4 inside, can regulate the horizontal level of 360 ° of upset horizontal extension arms 9; Upset hydraulic motor 5 can drive 9 rotations of 360 ° of upset horizontal extension arms; One end of horizontal fixed frame 4 is provided with locating cover 6, and upset hydraulic motor 5 is connected with 8,360 ° of upset horizontal extension arms 9 of horizontal fixed arm of horizontal fixed frame 4 inside by locating cover 6; Described horizontal fixed arm 8 is the secondary levels fixed structure of these 360 ° upset horizontal extension arm systems, when preventing 360 ° of upset horizontal extension arm 9 courses of work, because load is uneven, ruptures, mechanical property failure conditions; When these 360 ° upset horizontal extension arm systems need to regulate, hydraulic pump and fuel tank 2 pump into hydraulic oil for system, telescopic oil cylinder 7 promotes 360 ° of upset horizontal extension arms 9 and extends along horizontal level, realizes the horizontal level regulatory function of these 360 ° upset horizontal extension arm systems; In addition, upset hydraulic motor 5 can drive 9 rotations of 360 ° of upset horizontal extension arms, realizes the turn over function of these 360 ° upset horizontal extension arm systems.
Described sucker hydraulically extensible arm system comprises magnechuck 15, sucker hydraulic telescopic arm 11, sucker hydraulically extensible oil cylinder 10, positioning component 16; This sucker hydraulic telescopic arm 11 is two joint hydraulic telescopic arms; Described 360 ° of upset horizontal extension arms 9 are installed fixing with sucker hydraulic telescopic arm 11 by positioning component 16; Sucker hydraulically extensible oil cylinder 10 is placed in sucker hydraulic telescopic arm 11; Magnechuck 15 is connected and fixed with sucker hydraulic telescopic arm 11 one end; In the time need to regulating magnechuck 15 along the position of sucker hydraulic telescopic arm 11 directions, hydraulic pump and fuel tank 2 pump into hydraulic oil for system, sucker hydraulically extensible oil cylinder 10 drives 11 motions of sucker hydraulic telescopic arm, thereby realizes magnechuck 15 along the movement of sucker hydraulic telescopic arm 11; Magnechuck 15 is connected across corrugated steel pipe bridges and culverts section of jurisdiction, footpath with little by electromagnetic attraction effect, realizes the little splicing work across corrugated steel pipe bridges and culverts section of jurisdiction, footpath.
Described walking and fixed support system comprise horizontal rotating chassis 1, running gear 13, fixed support system 14; The fastening devices that described horizontal rotating chassis 1 is whole regulation and control system; Horizontal rotating chassis 1 is connected and fixed with running gear 13, and running gear 13 is connected and fixed with fixed support system 14; Described running gear 13 comprises paralell, wheel, in order to realize support and the movement of this assembled device; Fixed support system 14 comprises four group platform pin, and the duty that is this device by this four group platforms pin provides support, and prevents from toppling, ensure construction safety in this device busy process.
Described control system 12 comprises and horizontally rotates the vertical upset of control module, vertical lifting control module, horizontal extension control module, 360 ° control module, sucking disc arm extension and contraction control modules; This control system can be controlled for PLC, to realize the control to this device circuit, hydraulic valve.
Described magnechuck 15 is realized fixing to section of jurisdiction by control system 12, to guarantee safety.
Described sucker hydraulic telescopic arm 11 can adapt to the bellows of 4-8m diameter.
As shown in Figure 2, be the control principle drawing of hydraulic system.Described hydraulic system comprises hydraulic electromagnetic change valve 18, constant pressure valve 19, overflow valve 20; The hydraulic electromagnetic change valve 18 of 12 pairs of hydraulic systems of control system, constant pressure valve 19, overflow valve 20 are controlled, thereby realize the control to hydraulic system, realize the installation of pipe culvert, control.
Claims (5)
1. one kind little across footpath corrugated steel pipe bridges and culverts pipe sheet assembling device, it is characterized in that: this device comprises horizontal rotating chassis (1), hydraulic pump and fuel tank (2), vertical telescopic oil cylinder (3), horizontal fixed frame (4), upset hydraulic motor (5), locating cover (6), telescopic oil cylinder (7), horizontal fixed arm (8), 360 ° of upset horizontal extension arms (9), sucker hydraulically extensible oil cylinder (10), sucker hydraulic telescopic arm (11), intelligence control system (12), running gear (13), fixed support system (14), magnechuck (15), positioning component (16), fixed support (17), horizontal support platform (17.1), Y shape supports (17.2), this device comprises sucker hydraulically extensible arm system, 360 ° of upset horizontal extension arm systems, vertical lifting system, intelligence control system, walking and fixed support systems,
Described vertical lifting system comprises fixed support (17), vertical telescopic oil cylinder (3), hydraulic pump and fuel tank (2); Fixed support (17) and the fixing welding of horizontal rotating chassis (1), fixed support (17) is the hydraulic telescopic arm of two joint structures, and is controlled by the vertical telescopic oil cylinder (3) of its inside; It is upper that hydraulic pump and fuel tank (2) are fixed on horizontal rotating chassis (1), for hydraulic system provides hydraulic power;
Described fixed support (17) is Y-shaped structure, and the node of described two joint hydraulic telescopic arms is positioned at horizontal support platform (17.1) to be located, and Y shape supports (17.2) and is fixedly connected with horizontal fixed frame (4); In the time need to regulating the height of horizontal fixed frame (4), hydraulic pump and fuel tank (2) pump into hydraulic oil for system, vertical telescopic oil cylinder (3) promotes Y shape support (17.2) and moves upward, thereby promote horizontal fixed frame (4), move upward, realize the position adjustments of vertical lifting system vertical direction;
Described 360 ° of upset horizontal extension arm systems comprise horizontal fixed frame (4), horizontal fixed arm (8), 360 ° of upset horizontal extension arms (9), telescopic oil cylinder (7), upset hydraulic motor (5), locating cover (6); These 360 ° upset horizontal extension arm systems are three joint hydraulically extensible arm configurations, horizontal fixed frame (4) is a sub-level fixed structure of this three joints hydraulic telescopic arm, horizontal fixed arm (8) and 360 ° of upset horizontal extension arms (9) are respectively other two joints of these 360 ° upset horizontal extension arm systems, and the horizontal level that can realize this system regulates, turn over function; Telescopic oil cylinder (7) is located at horizontal fixed frame 4 inside, can regulate the horizontal level of 360 ° of upset horizontal extension arms (9); Upset hydraulic motor (5) can drive 360 ° of upset horizontal extension arms (9) rotation; One end of horizontal fixed frame (4) is provided with locating cover (6), and upset hydraulic motor (5) is connected by locating cover (6) the horizontal fixed arm (8) inner with horizontal fixed frame (4), 360 ° of upset horizontal extension arms (9); Described horizontal fixed arm (8) is the secondary levels fixed structure of these 360 ° upset horizontal extension arm systems, when preventing 360 ° of upset horizontal extension arm (9) courses of work, because load is uneven, ruptures, mechanical property failure conditions; When these 360 ° upset horizontal extension arm systems need to regulate, hydraulic pump and fuel tank (2) pump into hydraulic oil for system, telescopic oil cylinder (7) promotes 360 ° of upset horizontal extension arms (9) and extends along horizontal level, realizes the horizontal level regulatory function of these 360 ° upset horizontal extension arm systems; In addition, upset hydraulic motor (5) can drive 360 ° of upset horizontal extension arms (9) rotation, realizes the turn over function of these 360 ° upset horizontal extension arm systems;
Described sucker hydraulically extensible arm system comprises magnechuck (15), sucker hydraulic telescopic arm (11), sucker hydraulically extensible oil cylinder (10), positioning component (16); This sucker hydraulic telescopic arm (11) is two joint hydraulic telescopic arms; Described 360 ° of upset horizontal extension arms (9) are installed fixing with sucker hydraulic telescopic arm (11) by positioning component (16); Sucker hydraulically extensible oil cylinder (10) is placed in sucker hydraulic telescopic arm (11); Magnechuck (15) is connected and fixed with sucker hydraulic telescopic arm (11) one end; In the time need to regulating magnechuck (15) along the position of sucker hydraulic telescopic arm (11) direction, hydraulic pump and fuel tank (2) pump into hydraulic oil for system, sucker hydraulically extensible oil cylinder (10) drives sucker hydraulic telescopic arm (11) motion, thereby realizes magnechuck (15) along the movement of sucker hydraulic telescopic arm (11); Magnechuck (15) is connected across corrugated steel pipe bridges and culverts section of jurisdiction, footpath with little by electromagnetic attraction effect, realizes the little splicing work across corrugated steel pipe bridges and culverts section of jurisdiction, footpath;
Described walking and fixed support system comprise horizontal rotating chassis (1), running gear (13), fixed support system (14); The fastening devices that described horizontal rotating chassis (1) is whole regulation and control system; Horizontal rotating chassis (1) is connected and fixed with running gear (13), and running gear (13) is connected and fixed with fixed support system (14); Described running gear (13) comprises paralell, wheel, in order to realize support and the movement of this assembled device; Fixed support system (14) comprises four group platform pin, and the duty that is this device by this four group platforms pin provides support, and prevents from toppling, ensure construction safety in this device busy process.
2. according to claim 1 a kind of little of footpath corrugated steel pipe bridges and culverts pipe sheet assembling device, it is characterized in that: described control system (12) comprises and horizontally rotates the vertical upset of control module, vertical lifting control module, horizontal extension control module, 360 ° control module, sucking disc arm extension and contraction control modules; This control system can be controlled or Based Intelligent Control for PLC, in order to realize the control to this device circuit, hydraulic valve.
3. according to claim 1 a kind of little of footpath corrugated steel pipe bridges and culverts pipe sheet assembling device, it is characterized in that: described magnechuck (15) is realized fixing to section of jurisdiction by control system (12), to guarantee safety.
4. according to claim 1 a kind of little of footpath corrugated steel pipe bridges and culverts pipe sheet assembling device, it is characterized in that: described sucker hydraulic telescopic arm (11) can adapt to the bellows of 4-8m diameter.
5. according to claim 1 a kind of little of footpath corrugated steel pipe bridges and culverts pipe sheet assembling device, it is characterized in that: described hydraulic system comprises hydraulic electromagnetic change valve (18), constant pressure valve (19), overflow valve (20); Control system (12) is controlled the hydraulic electromagnetic change valve of hydraulic system (18), constant pressure valve (19), overflow valve (20), thereby realizes the control to hydraulic system, realizes the installation of pipe culvert, control.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410138867.3A CN103993561B (en) | 2014-04-08 | 2014-04-08 | A kind of little of footpath corrugated steel pipe bridges and culverts pipe sheet assembling device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410138867.3A CN103993561B (en) | 2014-04-08 | 2014-04-08 | A kind of little of footpath corrugated steel pipe bridges and culverts pipe sheet assembling device |
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| CN103993561A true CN103993561A (en) | 2014-08-20 |
| CN103993561B CN103993561B (en) | 2016-06-08 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105002837A (en) * | 2015-07-24 | 2015-10-28 | 中交第一公路勘察设计研究院有限公司 | Corrugated steel pipe bridge-culvert segment assembling bracket |
| CN111365041A (en) * | 2020-03-27 | 2020-07-03 | 山东建筑大学 | Suspension self-moving type full-circumference rotary mounting machine and using method |
| CN111425216A (en) * | 2020-04-09 | 2020-07-17 | 山东建筑大学 | Composite supporting structure, construction system and method |
| CN112942110A (en) * | 2021-01-21 | 2021-06-11 | 北京市政路桥股份有限公司 | Convenient and fast movable type bridge centralized drainage pipeline installation operation platform |
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| GB190904441A (en) * | 1909-02-23 | 1909-08-05 | George Henry Pedlar | Improvements in Corrugated Culvert or Pipe Sections. |
| US6447206B1 (en) * | 2001-06-19 | 2002-09-10 | Faune-Experts Inc. | Beaver control screen for culvert pipe |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105002837A (en) * | 2015-07-24 | 2015-10-28 | 中交第一公路勘察设计研究院有限公司 | Corrugated steel pipe bridge-culvert segment assembling bracket |
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| CN111365041A (en) * | 2020-03-27 | 2020-07-03 | 山东建筑大学 | Suspension self-moving type full-circumference rotary mounting machine and using method |
| CN111425216A (en) * | 2020-04-09 | 2020-07-17 | 山东建筑大学 | Composite supporting structure, construction system and method |
| CN111425216B (en) * | 2020-04-09 | 2021-07-30 | 山东建筑大学 | Composite supporting structure, construction system and method |
| US11739639B2 (en) | 2020-04-09 | 2023-08-29 | Shandong Jianzhu University | Composite support structure, construction system, and method |
| CN112942110A (en) * | 2021-01-21 | 2021-06-11 | 北京市政路桥股份有限公司 | Convenient and fast movable type bridge centralized drainage pipeline installation operation platform |
| CN112942110B (en) * | 2021-01-21 | 2022-10-04 | 北京市政路桥股份有限公司 | Convenient and fast movable type bridge centralized drainage pipeline installation operation platform |
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