CN103991106A - Circuit board shearing and splitting mold and splitting method - Google Patents

Circuit board shearing and splitting mold and splitting method Download PDF

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Publication number
CN103991106A
CN103991106A CN201410178101.8A CN201410178101A CN103991106A CN 103991106 A CN103991106 A CN 103991106A CN 201410178101 A CN201410178101 A CN 201410178101A CN 103991106 A CN103991106 A CN 103991106A
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China
Prior art keywords
shearing
wiring board
tool section
patrix
counterdie
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CN201410178101.8A
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Chinese (zh)
Inventor
王定锋
徐文红
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Individual
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Individual
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Priority to CN201410178101.8A priority Critical patent/CN103991106A/en
Publication of CN103991106A publication Critical patent/CN103991106A/en
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Abstract

The invention relates to a circuit board shearing and splitting mold and a splitting method. The circuit board shearing and splitting mold comprises an upper mold provided with n shearing knife strips, a lower mold provided with m shearing knife strips, n is larger than or equal to 1, and m is larger than or equal to 1. The shearing knife strips of the upper mold and corresponding shearing knife strips of the lower mold correspond and are staggered to form pairs of shearing edges, when the upper mold and the lower mold are used for carrying out shearing and splitting operation, m+n-1 pairs of shearing edges are formed, m and n are both an integer, and m is equal to n, or m plus one is equal to n, or n plus one is equal to m. According to the circuit board shearing and splitting mold, when the upper mold and the lower mold of the circuit board shearing and splitting mold are combined in a punching mode, m+n-1 shearing edge structures are formed. Extra-long circuit boards which are continuously spliced can be sheared many times to be split to multiple extra-long independent circuit boards, the problem of the industry is solved, and the circuit board shearing and splitting mold is especially suitable for splitting long circuit boards through two or more times of shearing and splitting.

Description

Wiring board is sheared itemize mould and slitting method
Technical field
The present invention relates to wiring board manufacture and application.More specifically, the present invention relates to wiring board and shear itemize mould and slitting method.
Background technology
At circuit board industry, particularly LED wiring board field, uses cutting die conventionally, and a kind of hilted broadsword cutting knife mould, carries out itemize to wiring board, or cut item by item with plate shearing machine, and its efficiency is low, and reliability is not high.Yet, although this cutting die can be cut long 1 meter of above wiring board, can only cut moulding to soft and thin FPC FPC, and cannot cut thicker or harder wiring board or hard and thick wiring board.And cutting die itself is easy to wearing and tearing, damages and distortion, cause the low and yields of wiring board itemize working (machining) efficiency to reduce.With cutter (shearing machine), shear, normally single-edge is once cut a cutter, and efficiency is extremely low, and location difficulty, and for need to repeatedly cutting, the long transmission line plate that could separate is more difficult.
Therefore, in this area, need application wiring board more extensive, that reliability is higher and efficiency is higher to cut disk-striping strategy.
Summary of the invention
Therefore, in order to overcome above defect and to be not enough to and other technological deficiency, wiring board of the present invention is sheared itemize mould, the scissor scissors mould of steel for example, can be by continual overlength jigsaw various wiring boards together, such as various thick, firmly, soft thin overlength wiring board is the die-cut independent product of wiring board that is divided into many overlength several times along its length, solved a hang-up in industry, realized wiring board and for example, with mould (the scissor scissors mould of steel double-pole) shearing, be divided into single line plate when zero spacing jigsaw for example, having solved wiring board (particularly overlength wiring board) need to be by twice or twice above technical problem of shearing itemize, and be applicable to cut various materials, the wiring board product of thickness and hardness.This punching block that is prior art designs cannot be accomplished.
According to the present invention, provide a kind of wiring board to shear itemize mould, comprising: patrix, described patrix is provided with n bar and shears tool section, and n is greater than or equal to 1; Counterdie, described counterdie is provided with m bar and shears tool section, and m is greater than or equal to 1; Wherein, the described shearing tool section of described patrix and the relevant shear tool section of described counterdie are corresponding and stagger each other and be formed into right shearing edge separately; Wherein, when described upper die and lower die are sheared itemize operation, form altogether m+n-1 to shearing edge; Wherein, m and n are integers, wherein m=n, or m+1=n, or m=n+1.
According to one embodiment of the invention, between the shearing tool section of described counterdie, arrange die pad.
According to one embodiment of the invention, on described patrix, be provided with pressing plate, on described pressing plate, be formed with and allow that the n bar of described patrix shears n bar through hole or the groove that tool section passes.
According to one embodiment of the invention, described wiring board is flexible LED wiring board, rigidity LED wiring board or soft or hard mating type LED wiring board, and described shearing tool section is metal tool section or ceramic tool section.
According to one embodiment of the invention, described counterdie or patrix are provided with pilot pin or location link stopper, for realizing the location of wiring board; Or the location that photoelectric induction device or camera are realized wiring board is set.
According to one embodiment of the invention, described shearing tool section is the rectangular strip being spaced apart from each other, interval between the rectangle shearing tool section of described patrix just can hold the rectangle of corresponding described counterdie and shear tool section, and the interval between the rectangle of described counterdie shearing tool section just can hold the rectangle shearing tool section of corresponding described patrix.
According to one embodiment of the invention, described shearing tool section has continuous blade; Or
At least part of shearing knife edge of described shearing tool section has the discontinuous blade with jagged or concave point.
According to one embodiment of the invention, described shearing tool section has the blade of straight line or curve, wherein shears tool section and has two blades or have a blade.
According to one embodiment of the invention, on the shearing tool section of described counterdie, be provided with groove or the hole of avoiding element when shearing.
The invention also discloses a kind of wiring board and shear slitting method, comprise: patrix is provided, described patrix is provided with n bar and shears tool section, and on described patrix, be also provided with pressing plate, wherein n is greater than or equal to 1, and on described pressing plate, is formed with and allows that the n bar of described patrix shears n bar through hole or the groove that tool section passes; Counterdie is provided, described counterdie is provided with m bar and shears tool section, and arrange die pad between the shearing tool section of described counterdie, wherein m is greater than or equal to 1, and the described shearing tool section of described patrix and the relevant shear tool section of described counterdie are corresponding and stagger each other and be formed into right shearing edge separately; Described upper die and lower die are arranged on punch press, and wherein, described patrix is mounted to and can moves to carry out shearing manipulation with respect to counterdie; The wiring board location of whole plate or jigsaw is arranged on described counterdie, start the shearing motion respect to one another of described upper die and lower die and provide m+n-1 to shearing edge, wiring board is sheared, thereby wiring board is cut into m+n bar, wherein, when wiring board longer, need twice or twice upper shearing, repeat this step, piecemeal by second segment, the 3rd section ... carry out die-cut, until the final itemize of the wiring board of described jigsaw is become to a plurality of independent wiring boards; Wherein, in shearing manipulation, utilize described pressing plate to support and fixing circuit board, and with described die pad, the wiring board after shearing is ejected after shearing manipulation.
The invention provides such wiring board and shear itemize mould and slitting method, be provided with respectively n bar and shear tool section on the patrix of mould, n is greater than or equal to 1, on counterdie, be provided with m bar and shear tool section, m is greater than or equal to 1, being arranged on tool section on patrix and the tool section on counterdie replaces mutually, stagger each other, jigsaw wiring board is together placed in to mould, when upper, when bottom punch suits together, form m+n-1 shear knife mouth structure, wiring board is sheared and is divided into m+n bar, a kind of wiring board slitting method of the present invention, by uninterrupted overlength jigsaw wiring board together, shear several times along its length the independent product of wiring board that is divided into many overlength, solved a hang-up in industry, realized wiring board and for example, with mould (the scissor scissors mould of steel) shearing, be divided into single line plate when zero spacing jigsaw for example, during particularly for long wiring board, need to be by twice or twice above problem of shearing itemize, and the punching block of prior art design is to accomplish.
According to one embodiment of the invention, described wiring board is the wiring board of soldered electronic devices and components or the naked wiring board that there is no welding electronic component.
According to one embodiment of the invention, described wiring board is sheared itemize mould, and to shear location be to adopt pilot pin locating hole to realize location or take circuit edges of boards to realize location near mould location link stopper or take photoelectric induction device to realize location or take camera to realize location.
According to one embodiment of the invention, described shearing tool section is the tool section made of the tool section made of mould steel or the high metal of hardness or the tool section of ceramic making.
According to one embodiment of the invention, on the shear knife of described shearing tool section, wherein some position does not arrange shear knife mouth structure, it is arranged to shear knife mouth structure in part, make to retain a small amount of tie point between circuit lath after shearing and bar, wiring board after shearing is linked together and is not scattered by tie point, finally separates again.
According to one embodiment of the invention, the limit of described shearing tool section be straight line or curve.
According to one embodiment of the invention, the shearing itemize mould of described shear band element wiring board, at position of components place corresponding to tool section, arranges a groove of avoiding element, causes component wear while avoiding shearing wiring board.
According to one embodiment of the invention, uninterrupted overlength jigsaw wiring board together, its technique edges is b bar, shearing itemize mould shears several times along the length direction of wiring board, cut into and comprise technique edges m+n bar altogether, shear and be divided into independently wiring board wiring board product of m+n-b bar overlength, wherein technique edges can be zero, and wiring board is the wiring board without technique edges; If shorter jigsaw wiring board together, is divided into m+n bar with regard to disposable shearing.
According to one embodiment of the invention, on the shearing edge of a knife of described shearing tool section, wherein some point does not arrange shear knife mouth structure, during shearing on these somes wiring board shear less than, make to retain tie point between circuit lath after shearing and bar, wiring board after shearing is linked together and is not scattered by tie point, finally separates again.
According to one embodiment of the invention, the limit of described shearing tool section be straight line or curve.
According to one embodiment of the invention, patrix is designed with the pressing plate that exposes tool section, and when mould is swept away, wiring board is pushed down shearing, between counterdie tool section, is designed with die pad, below die pad, there is elastic plastic, the wiring board after die-cut can not blocked by two tool sections from ejecting immediately between two tool sections.
The present invention also discloses such wiring board and shears slitting method, comprising: patrix, and patrix has been installed respectively n bar and has been sheared tool section, and n is greater than or equal to 1; Counterdie, counterdie has been installed m bar and has been sheared tool section, and m is greater than or equal to 1; Wherein, being arranged on tool section on patrix and the tool section on counterdie replaces mutually, stagger each other, jigsaw wiring board is together placed in to mould, when upper and lower stamping suits together, form m+n-1 shear knife wiring board is sheared, jigsaw wiring board is together sheared and is divided into m+n bar.When wiring board length is greater than the length that mould once shears, shear at twice or more than twice, wiring board is sheared for the second time and is and then sheared for the first time tail end and continue to shear, and then carries out for the third time, the 4th time ... shear, until wiring board is sheared and is divided into single wiring board.
In below to the description of the drawings and specific embodiments, will set forth one or more embodiments of the detail of the present invention.From these descriptions, accompanying drawing and claim, can know other features, objects and advantages of the present invention.
Accompanying drawing explanation
By reading in conjunction with the following drawings this description, it is more apparent that features, objects and advantages of the invention will become, in the accompanying drawings:
Fig. 1 is that wiring board is sheared the schematic diagram of itemize mould according to an embodiment of the invention.
Fig. 2 is the schematic cross-section that wiring board shown in Fig. 1 is sheared itemize mould.
Fig. 3 is for shearing the patrix decomposing schematic representation of itemize.
Fig. 4 is for shearing the counterdie schematic diagram of itemize.
The schematic diagram that Fig. 5 is combined for shearing the upper die and lower die of itemize mould.
The schematic cross-section that Fig. 6 is combined for shearing the upper die and lower die of itemize mould.
Fig. 7 is the wiring board schematic diagram that has welded LED lamp.
Fig. 8 is that wiring board is inserted and sheared in itemize mould, the location of wiring board lateral opening with counterdie on the schematic diagram of pilot pin contraposition.
Fig. 9 is that wiring board is limit good position by shearing the pilot pin of itemize mould, is seated in the schematic diagram on counterdie.
Figure 10 is that wiring board is limit good position by shearing the mould pilot pin of itemize, is seated in the schematic cross-section on counterdie.
Figure 11 is down die-cut for the patrix of shearing itemize, by inserting the part wiring board of shearing in itemize mould, shears schematic diagram separately.
Figure 12 is the schematic cross-section of Figure 10.
The schematic diagram that Figure 13 shears along the length direction of wiring board for the second time for shearing itemize mould.
Figure 14 is that wiring board is sheared itemize mould shearing schematic diagram separately.
Figure 15 is sheared independently LED lamp bar product separately for shearing itemize by mould.
The specific embodiment
Below the specific embodiment of a kind of wiring board of the present invention being sheared to itemize mould and slitting method is described in more detail.
But, it will be appreciated by those skilled in the art that the following stated is only to illustrate and describe some preferred embodiments, some other similarly or the embodiment being equal to equally also can be used for implementing the present invention.
According to a preferred embodiment of the invention, as Fig. 1, shown in Fig. 2, wiring board of the present invention is sheared itemize mould and is comprised patrix 1 and counterdie 2, patrix has been installed respectively n bar and has been sheared tool section 1.1 (as shown in Figure 3), n is greater than or equal to 1, counterdie has been installed m bar and has been sheared tool section 2.1, m is greater than or equal to 1, on the tool section on both sides, arrange and be equipped with pilot pin 2.3, wanting die-cut wiring board to be welded with the place corresponding with tool section 2.1, position of element, one groove 2.2 of avoiding element is preferably set, while avoiding shearing wiring board, cause component wear (as shown in Figure 4), when patrix 1 is combined with counterdie 2 is die-cut, being arranged on the tool section 1.1 on patrix and the tool section 2.1 being arranged on counterdie replaces mutually, stagger each other, the total m+n-1 of upper and lower mould one is to blade, form m+n-1 shear knife mouth structure (as Fig. 5, shown in Fig. 6).
Preferably on patrix 1, be provided with pressing plate 1.2, on described pressing plate, be formed with and allow that the n bar of patrix 1 shears through hole or the groove (as shown in Figure 2,3) that tool section 1.1 passes.
Preferably on counterdie 2, be provided with pressing plate 1.2, on described pressing plate, be formed with and allow that the n bar of patrix 1 shears through hole or the groove (as shown in Figure 2,3) that tool section 1.1 passes.
Preferably in the interval between the shearing tool section of counterdie 2, arrange die pad.Preferably below this die pad, elastic plastic is set, makes wiring board after die-cut between tool section, eject immediately and can not blocked by tool section from shearing.
A preferred embodiment of wiring board of the present invention being sheared to slitting method below in conjunction with accompanying drawing is described.
For example, as shown in Figure 7, wiring board 3 is by many uninterrupted overlength LED lamp bar wiring board jigsaw wiring board together, on wiring board 3, be welded with LED lamp pearl 3.2, and be provided with two technique edges 3.3 (as shown in figure 13), on technique edges, be provided with locating hole 3.1, by shearing itemize mould, be arranged on the vertical punch press of 45 tons, fertile smart machine, and debugged mould, the location of first paragraph on wiring board 3 lateral opening 3.1 and pilot pin 2.1 contrapositions on counterdie 2 are enclosed within to (as shown in Figure 8) in pilot pin 2.1, the first paragraph of wiring board 3 just locates by shearing the pilot pin 2.1 of itemize counterdie 2 like this, and be placed on counterdie 2 (as Fig. 9, shown in Figure 10), then patrix 1 is die-cut downwards, patrix 1 is combined with counterdie 2, forming m+n-1 shear knife shears the first paragraph of jigsaw wiring board 3 to be together divided into m+n bar (as Figure 11, shown in Figure 12).
Then, again piecemeal by the second segment of not yet cutting on the length direction along wiring board (3), the 3rd section ... location lateral opening 3.1 be enclosed within pilot pin 2.1 with pilot pin 2.1 contrapositions on counterdie 2 for example, carry out for the second time, for the third time ... as shown in figure 13 die-cut, wiring board 3 is cut into and comprises technique edges (waste material limit) 3.3 m+n bar altogether, if the technique edges of wiring board 3 (waste material limit) is b bar, wiring board 3 is sheared and is divided into independently LED lamp bar product (as shown in figure 14) of the useful overlength of m+n-b bar.Figure 15 has shown the LED lamp bar product of the wall scroll after cutting.
According to wiring board of the present invention, shear the method for itemize, solved a hang-up in industry, realized wiring board and for example, with mould (the scissor scissors mould of steel) shearing, be divided into single line plate when zero spacing jigsaw for example, particularly for long wiring board, in the time of need to shearing itemize by twice or twice are above, this is that existing punching block and shearing machine in wiring board industry cannot be realized.
And, shearing itemize mould of the present invention, the scissor scissors mould of steel for example, continual overlength jigsaw various circuits together not only can be pulled, such as various thick, firmly, soft thin overlength wiring board, repeatedly die-cut shearing is divided into the independent product of wiring board of many overlength, solved in industry when zero spacing jigsaw for example, with mould, determined wiring board (particularly overlength wiring board) need to be by the technical problem of more than twice or twice shearing itemize, and be applicable to cut various materials, the wiring board product of thickness and hardness, this is that the cutting die of prior art cannot be realized.
Below the specific embodiment of by reference to the accompanying drawings a kind of wiring board of the present invention being sheared to itemize mould and slitting method is described in detail.But, it will be appreciated by those skilled in the art that the above is only to illustrate and describe some specific embodiment, to scope of the present invention, especially the scope of claim, does not have any restriction.

Claims (10)

1. wiring board is sheared an itemize mould, comprising:
Patrix, described patrix is provided with n bar and shears tool section, and n is greater than or equal to 1;
Counterdie, described counterdie is provided with m bar and shears tool section, and m is greater than or equal to 1;
Wherein, the shearing tool section of described patrix and the relevant shear tool section of described counterdie are corresponding and stagger each other and be formed into right shearing edge separately;
Wherein, when described upper die and lower die are sheared itemize operation, form altogether m+n-1 to shearing edge;
Wherein, m and n are integers, wherein m=n, or m+1=n, or m=n+1.
2. wiring board according to claim 1 is sheared itemize mould, it is characterized in that, between the shearing tool section of described counterdie, arranges die pad.
3. according to wiring board described in any one of the preceding claims, shear itemize mould, it is characterized in that, on described patrix, be provided with pressing plate, on described pressing plate, be formed with and allow that the n bar of described patrix shears n bar through hole or the groove that tool section passes.
4. according to the wiring board described in any one of the preceding claims, shear itemize mould, it is characterized in that, described wiring board is flexible LED wiring board, rigidity LED wiring board or soft or hard mating type LED wiring board, and described shearing tool section is metal tool section or ceramic tool section.
5. according to the wiring board described in any one of the preceding claims, shear itemize mould, it is characterized in that, described counterdie or patrix are provided with pilot pin or location link stopper, for realizing the location of wiring board; Or the location that photoelectric induction device or camera are realized wiring board is set.
6. according to the wiring board described in any one of the preceding claims, shear itemize mould, it is characterized in that, described shearing tool section is the rectangular strip being spaced apart from each other, interval between the rectangle shearing tool section of described patrix just can hold the rectangle of corresponding described counterdie and shear tool section, and the interval between the rectangle of described counterdie shearing tool section just can hold the rectangle shearing tool section of corresponding described patrix.
7. according to the wiring board described in any one of the preceding claims, shear itemize mould, it is characterized in that,
Described shearing tool section has continuous blade; Or
At least part of shearing knife edge of described shearing tool section has the discontinuous blade with jagged or concave point.
8. according to the wiring board described in any one of the preceding claims, shear itemize mould, it is characterized in that, described shearing tool section has the blade of straight line or curve, wherein shears tool section and has two blades or have a blade.
9. according to wiring board described in any one of the preceding claims, shear itemize mould, it is characterized in that, on described shearing tool section, be provided with groove or the hole of avoiding element when shearing.
10. wiring board is sheared a slitting method, comprising:
Patrix is provided, and described patrix is provided with n bar and shears tool section, and on described patrix, is also provided with pressing plate, and wherein n is greater than or equal to 1, and on described pressing plate, is formed with and allows that the n bar of described patrix shears n bar through hole or the groove that tool section passes;
Counterdie is provided, described counterdie is provided with m bar and shears tool section, and arrange die pad between the shearing tool section of described counterdie, wherein m is greater than or equal to 1, and the described shearing tool section of described patrix and the relevant shear tool section of described counterdie are corresponding and stagger each other and be formed into right shearing edge separately;
Described upper die and lower die are arranged on punch press, and wherein, described patrix is mounted to and can moves to carry out shearing manipulation with respect to counterdie;
The wiring board location of whole plate or jigsaw is arranged on described counterdie, start the shearing motion respect to one another of described upper die and lower die and provide m+n-1 to shearing edge, wiring board is sheared, thereby wiring board is cut into m+n bar, wherein, when wiring board longer, need twice or twice upper shearing, repeat this step, piecemeal by second segment, the 3rd section ... carry out die-cut, until the final itemize of the wiring board of described jigsaw is become to a plurality of independent wiring boards;
Wherein, in shearing manipulation, utilize described pressing plate to support and fixing circuit board, and with described die pad, the wiring board after shearing is ejected after shearing manipulation.
CN201410178101.8A 2014-04-26 2014-04-26 Circuit board shearing and splitting mold and splitting method Pending CN103991106A (en)

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN104162917A (en) * 2014-08-22 2014-11-26 东莞市中之光电科技有限公司 LED chip blanking machine
CN105307401A (en) * 2015-10-31 2016-02-03 张南国 Cutting apparatus of flexible circuit boards
CN107379102A (en) * 2017-07-06 2017-11-24 天津恒丰达塑业股份有限公司 Full-automatic Packing Machine side punching structure of the cutter body
CN109483607A (en) * 2018-12-29 2019-03-19 苏州智华汽车电子有限公司 Vehicle-mounted camera FPC shearing jig
CN112936439A (en) * 2019-12-11 2021-06-11 王定锋 Mold for manufacturing circuit board with comb-shaped structure and manufacturing method
CN115366188A (en) * 2022-10-20 2022-11-22 常州孟腾智能装备有限公司 Automatic glue separating device

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CN112936439A (en) * 2019-12-11 2021-06-11 王定锋 Mold for manufacturing circuit board with comb-shaped structure and manufacturing method
CN115366188A (en) * 2022-10-20 2022-11-22 常州孟腾智能装备有限公司 Automatic glue separating device

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Application publication date: 20140820