CN103987204A - Novel surface mounting system - Google Patents
Novel surface mounting system Download PDFInfo
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- CN103987204A CN103987204A CN201410205649.7A CN201410205649A CN103987204A CN 103987204 A CN103987204 A CN 103987204A CN 201410205649 A CN201410205649 A CN 201410205649A CN 103987204 A CN103987204 A CN 103987204A
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Abstract
The invention discloses a novel surface mounting system which comprises a machine frame, an automatic surface mounting fidek mechanism, an upper guide rod combination mechanism, a working table mechanism and a control device, wherein the automatic surface mounting fidek mechanism, the upper guide rod combination mechanism, the working table mechanism and the control device are arranged on the machine frame. The working table mechanism is arranged at the upper end of the machine frame, the upper guide rod combination mechanism is arranged above the middle of the working table mechanism, the automatic surface mounting fidek mechanism is arranged on one side of the working table mechanism and is adjacent to the upper guide rod combination mechanism, and the control device is respectively connected with the mechanisms to achieve automation control. The novel surface mounting system is simple in structure; based on the functions of an existing surface mounting system, the structure of the surface mounting system is simplified, the full-automatic surface mounting mode is achieved, the novel simple structure and the unique working mode are adopted, the novel surface mounting system can meet the demands of the current industry, the mode that existing surface mounting systems depend on importing is changed, mainland volume production is achieved, and the industry is promoted to be improved.
Description
Technical field
The present invention relates to Air Compressor Equipment technical field, be specifically related to a kind of novel chip mounter.
Background technology
Chip mounter: claim again " placement equipment ", " surface mount system " (Surface Mount System), in production line, after it is configured in point gum machine or screen process press, be, by mobile mounting head, Surface Mount Component, is placed to a kind of equipment on PCB pad exactly.At present chip mounter is mainly gone back dependence on import, import chip mounter price, and complex structure, and hundreds of thousands at least, up to a million at most, many middle-size and small-size electronics manufacturer is hung back, cause enterprise's productive rate and hinder its development.
Summary of the invention
The object of the present invention is to provide a kind of novel chip mounter.
According to an aspect of the present invention, a kind of novel chip mounter is provided, comprise frame and be located at automatic chip mounting Fei Da mechanism, top guide bar combined mechanism, table mechanism and the control device in frame, described table mechanism is located at the upper end of described frame, described top guide bar combined mechanism is located at the top, middle part of table mechanism, described automatic chip mounting Fei Da mechanism is located at a side of table mechanism, and adjacent with described top guide bar combined mechanism, described control device is connected with said mechanism and realizes automation control respectively.
Especially, table mechanism comprises and is fixed on the workbench base plate of frame upper end and is located at table transmission mechanism and the working panel on workbench base plate, on described workbench base plate, be provided with two long rails that slide, the bottom of described working panel is provided with workbench linear axes bearing, described working panel is realized and being flexibly connected by the long rail of workbench linear axes bearing and described slip, described table transmission mechanism is located on workbench base plate and with described working panel and is connected, realize the activity of working panel, described working panel is acrylic panel, be provided with front blocking strip at its lateral margin.
Especially, table transmission mechanism comprises stepper motor, workbench belt and workbench regulating wheel, described stepper motor is fixed on the terminal part of one end of workbench base plate, this stepper motor is connected with described workbench belt by the toothed belt wheel being provided with, described workbench regulating wheel is located at the other end of workbench base plate, and between the long rail of two slips, workbench regulating wheel is connected with workbench belt, and one end of workbench base plate is provided with initial point induction installation and workbench initial point inductive switch.
Especially, automatic chip mounting Fei Da mechanism comprises that standard flies to reach assembly, flies to reach base and flies to reach transmission mechanism, describedly fly to reach transmission mechanism and comprise and fly to reach stepping motor, fly to reach regulating wheel and respectively with stepping motor with fly to reach that regulating wheel is connected flies to reach driving-belt, described fly to reach on base be provided with and fly to reach short rail, fly to reach on short rail and be provided with and fly to reach linear axes bearing at this, described standard fly to reach assembly with described in fly to reach linear axes bearing and be connected, described in fly to reach linear axes bearing and fly to reach driving-belt and be connected.
Especially, standard flies to reach assembly and comprises that multiple standards fly to reach part and fly to reach chassis, fly to reach part lower end in each standard and be equipped with a snap joint, described standard flies to reach part and is fixed on and is flown to reach on chassis by snap joint, described in fly to reach chassis and fly to reach linear axes bearing and be fixedly connected with.
Especially, the leading section that standard flies to reach part is provided with a projection, and this projection and its leading section form certain bit space, and the end that described standard flies to reach part is a sector structure, the medial end portions that standard flies to reach part is provided with the suspension member of an arc, and front end, middle-end and end that described standard flies to reach part are hierarchic structure.
Especially, top guide bar combined mechanism comprises guide rod X-axis elevating mechanism, guide rod Y-axis governor motion and unguiculus platform assemble mechanism, described guide rod Y-axis governor motion comprises Y-axis bedplate, be located at Y-axis column and winding displacement crane on Y-axis bedplate, on described Y-axis column, be provided with multiple fixing holes, described winding displacement crane is connected with this fixing hole by connector, and the height of realizing winding displacement crane by the adjustment of different fixing holes position regulates, described guide rod X-axis elevating mechanism comprises X-axis servomotor, X-axis driving-belt and X-axis regulating wheel, described winding displacement crane is provided with X-axis linear slide rail, described unguiculus platform assemble mechanism is arranged on this X-axis linear slide rail, described X-axis servomotor and X-axis regulating wheel are located at respectively the both ends of winding displacement crane, and described X-axis servomotor is connected by X-axis driving-belt with X-axis regulating wheel, drive the displacement of unguiculus platform assemble mechanism by described X-axis driving-belt.
Especially, unguiculus platform assemble mechanism comprises pawl platform carriage saddle and is located at the vaccum suction pipe on pawl platform carriage saddle, pawl platform guide rod, the first pawl platform stepping motor, the second pawl platform stepping motor and pawl platform initial point inductive switch, end at vaccum suction pipe is connected with suction nozzle, the middle part of vaccum suction pipe is provided with transmitting gear, the output of described the first pawl platform stepping motor connects the first output gear engaging with transmitting gear, the upper end of described vaccum suction pipe is provided with suction pipe head, described pawl platform guide rod is located at a side of vaccum suction pipe, be provided with up-down adjustment tooth piece on the surface of described pawl platform guide rod, described the second pawl platform stepping motor is fixed on a side of pawl platform carriage saddle and engages with up-down adjustment tooth piece by the second output gear being provided with, described pawl platform carriage saddle is connected with X-axis linear slide rail by linear slide rail head, and be connected with X-axis driving-belt, realize and sliding along X-axis linear slide rail.
Especially, top guide bar combined mechanism is at least provided with two groups of unguiculus platform assemble mechanisms.
Especially, be provided with phase shift transmission line plate and wiring board secured adjusted plate in the rear sides of described pawl platform carriage saddle.
Beneficial effect of the present invention is: of the present invention simple in structure, in function based on existing chip mounter, simplify its structure and realized full-automatic paster pattern, adopt novel easy structure and unique mode of operation, make the present invention more can cater to the demand of current industrial, change the mode of existing dependence import, realize native country volume production and promote the progress of industry.
Brief description of the drawings
Fig. 1 is the structural representation of novel chip mounter.
Fig. 2 is the table mechanism structural representation in Fig. 1.
Fig. 3 is that the automatic chip mounting in Fig. 1 flies to reach mechanism structure schematic diagram.
Fig. 4 is the top guide bar combined mechanism structural representation in Fig. 1.
Fig. 5 is the unguiculus platform assemble mechanism structural representation in Fig. 4.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
Fig. 1 to 5 has schematically shown according to a kind of novel chip mounter of the present invention.
A kind of novel chip mounter that the present embodiment provides, as shown in Figure 1, comprise frame 001 and be located at the automatic chip mounting Fei Da mechanism 002 in frame 001, top guide bar combined mechanism 003, table mechanism 004 and control device 005, described table mechanism 004 is located at the upper end of described frame 001, described top guide bar combined mechanism 003 is located at the top, middle part of table mechanism 004, described automatic chip mounting Fei Da mechanism 002 is located at a side of table mechanism 004, and adjacent with described top guide bar combined mechanism 003, described control device 005 is connected with said mechanism and realizes automation control respectively.
As shown in Figure 2, above-mentioned table mechanism 004 comprises and is fixed on the workbench base plate 006 of frame 001 upper end and is located at table transmission mechanism and the working panel 007 on workbench base plate 006, on described workbench base plate 006, be provided with two long rails 008 that slide, the bottom of described working panel 007 is provided with workbench linear axes bearing 009, described working panel 007 is realized and being flexibly connected by the long rail 008 of workbench linear axes bearing 009 and described slip, described table transmission mechanism is located on workbench base plate 006 and with described working panel 007 and is connected, realize the activity of working panel 007, described working panel 007 is acrylic panel, be provided with front blocking strip 010 at its lateral margin, wherein, table transmission mechanism comprises stepper motor 011, workbench belt 012 and workbench regulating wheel 013, described stepper motor 011 is fixed on the terminal part of one end of workbench base plate 006, this stepper motor 011 is connected with described workbench belt 012 by the toothed belt wheel being provided with, described workbench regulating wheel 013 is located at the other end of workbench base plate 006, and between the long rail 008 of two slips, workbench regulating wheel 013 is connected with workbench belt 012, one end of workbench base plate 006 is provided with initial point induction installation and workbench initial point inductive switch 014.
As shown in Figure 3, described automatic chip mounting Fei Da mechanism 002 comprises that standard flies to reach assembly, fly to reach base 015 and fly to reach transmission mechanism, describedly fly to reach transmission mechanism and comprise and fly to reach stepping motor 016, fly to reach regulating wheel 017 and respectively with fly to reach stepping motor 016 and fly to reach that regulating wheel 017 is connected flies to reach driving-belt, described fly to reach on base 015 be provided with and fly to reach short rail 018, fly to reach on short rail 018 and be provided with and fly to reach linear axes bearing 019 at this, described standard fly to reach assembly with described in fly to reach linear axes bearing 019 and be connected, describedly fly to reach linear axes bearing 019 and fly to reach driving-belt and be connected, standard flies to reach assembly and comprises that multiple standards fly to reach part 020 and fly to reach chassis 021, fly to reach part 020 lower end in each standard and be equipped with a snap joint 022, described standard flies to reach part 020 and is fixed on and is flown to reach on chassis 021 by snap joint 022, describedly fly to reach chassis 021 and fly to reach linear axes bearing 019 and be fixedly connected with, especially, the leading section that standard flies to reach part 020 is provided with a projection 023, this projection 023 forms certain bit space with its leading section, the end that described standard flies to reach part 020 is a sector structure, the medial end portions that standard flies to reach part 020 is provided with the suspension member 024 of an arc, described standard flies to reach the front end of part 020, middle-end and end are hierarchic structure.
As shown in Figure 4, top guide bar combined mechanism 003 comprises guide rod X-axis elevating mechanism, guide rod Y-axis governor motion and unguiculus platform assemble mechanism 025, described guide rod Y-axis governor motion comprises Y-axis bedplate 026, be located at Y-axis column 027 and winding displacement crane 028 on Y-axis bedplate 026, on described Y-axis column 027, be provided with multiple fixing holes 029, described winding displacement crane 028 is connected with this fixing hole 029 by connector, and the height of realizing winding displacement crane 028 by the adjustment of different fixing holes 029 position regulates, described guide rod X-axis elevating mechanism comprises X-axis servomotor 030, X-axis driving-belt and X-axis regulating wheel, described winding displacement crane 028 is provided with X-axis linear slide rail 031, described unguiculus platform assemble mechanism 025 is arranged on this X-axis linear slide rail 031, described X-axis servomotor 030 and X-axis regulating wheel 013 are located at respectively the both ends of winding displacement crane 028, and described X-axis servomotor 030 is connected by X-axis driving-belt with X-axis regulating wheel 013, drive the displacement of unguiculus platform assemble mechanism 025 by described X-axis driving-belt, wherein, at least be provided with two groups of unguiculus platform assemble mechanisms 025 at top guide bar combined mechanism 003, as shown in Figure 5, unguiculus platform assemble mechanism 025 comprises pawl platform carriage saddle 032 and is located at the vaccum suction pipe 033 on pawl platform carriage saddle 032, pawl platform guide rod 034, the first pawl platform stepping motor 035, the second pawl platform stepping motor 036 and pawl platform initial point inductive switch 037, be connected with suction nozzle 038 at the end of vaccum suction pipe 033, the middle part of vaccum suction pipe 033 is provided with transmitting gear 039, the output of described the first pawl platform stepping motor 035 connects the first output gear 040 engaging with transmitting gear 039, the upper end of described vaccum suction pipe 033 is provided with suction pipe head 041, described pawl platform guide rod 034 is located at a side of vaccum suction pipe 033, be provided with up-down adjustment tooth piece 042 on the surface of described pawl platform guide rod 034, described the second pawl platform stepping motor 036 is fixed on a side of pawl platform carriage saddle 032 and engages with up-down adjustment tooth piece 042 by the second output gear being provided with, described pawl platform carriage saddle 032 is connected with X-axis linear slide rail 031 by linear slide rail head, and be connected with X-axis driving-belt, realize and sliding along X-axis linear slide rail 031, be provided with phase shift transmission line plate 043 and wiring board secured adjusted plate 044 in the rear sides of described pawl platform carriage saddle 032 in addition.
Beneficial effect of the present invention is: of the present invention simple in structure, in function based on existing chip mounter, simplify its structure and realized full-automatic paster pattern, adopt novel easy structure and unique mode of operation, make the present invention more can cater to the demand of current industrial, change the mode of existing dependence import, realize native country volume production and promote the progress of industry.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although the present invention has been done to explain with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement technical scheme of the present invention, and not depart from essence and the scope of technical solution of the present invention.
Claims (10)
1. a novel chip mounter, it is characterized in that, comprise frame and be located at automatic chip mounting Fei Da mechanism, top guide bar combined mechanism, table mechanism and the control device in frame, described table mechanism is located at the upper end of described frame, described top guide bar combined mechanism is located at the top, middle part of table mechanism, described automatic chip mounting Fei Da mechanism is located at a side of table mechanism, and adjacent with described top guide bar combined mechanism, described control device is connected with said mechanism and realizes automation control respectively.
2. novel chip mounter according to claim 1, it is characterized in that, described table mechanism comprises and is fixed on the workbench base plate of frame upper end and is located at table transmission mechanism and the working panel on workbench base plate, on described workbench base plate, be provided with two long rails that slide, the bottom of described working panel is provided with workbench linear axes bearing, described working panel is realized and being flexibly connected by the long rail of workbench linear axes bearing and described slip, described table transmission mechanism is located on workbench base plate and with described working panel and is connected, realize the activity of working panel, described working panel is acrylic panel, be provided with front blocking strip at its lateral margin.
3. novel chip mounter according to claim 2, it is characterized in that, described table transmission mechanism comprises stepper motor, workbench belt and workbench regulating wheel, described stepper motor is fixed on the terminal part of one end of workbench base plate, this stepper motor is connected with described workbench belt by the toothed belt wheel being provided with, described workbench regulating wheel is located at the other end of workbench base plate, and between the long rail of two slips, workbench regulating wheel is connected with workbench belt, one end of workbench base plate is provided with initial point induction installation and workbench initial point inductive switch.
4. novel chip mounter according to claim 3, it is characterized in that, described automatic chip mounting Fei Da mechanism comprises that standard flies to reach assembly, flies to reach base and flies to reach transmission mechanism, describedly fly to reach transmission mechanism and comprise and fly to reach stepping motor, fly to reach regulating wheel and respectively with stepping motor with fly to reach that regulating wheel is connected flies to reach driving-belt, described fly to reach on base be provided with and fly to reach short rail, fly to reach on short rail and be provided with and fly to reach linear axes bearing at this, described standard fly to reach assembly with described in fly to reach linear axes bearing and be connected, described in fly to reach linear axes bearing and fly to reach driving-belt and be connected.
5. novel chip mounter according to claim 4, it is characterized in that, described standard flies to reach assembly and comprises that multiple standards fly to reach part and fly to reach chassis, fly to reach part lower end in each standard and be equipped with a snap joint, described standard flies to reach part and is fixed on and is flown to reach on chassis by snap joint, described in fly to reach chassis and fly to reach linear axes bearing and be fixedly connected with.
6. novel chip mounter according to claim 5, it is characterized in that, the leading section that described standard flies to reach part is provided with a projection, this projection and its leading section form certain bit space, the end that described standard flies to reach part is a sector structure, the medial end portions that standard flies to reach part is provided with the suspension member of an arc, and front end, middle-end and end that described standard flies to reach part are hierarchic structure.
7. novel chip mounter according to claim 1, it is characterized in that, described top guide bar combined mechanism comprises guide rod X-axis elevating mechanism, guide rod Y-axis governor motion and unguiculus platform assemble mechanism, described guide rod Y-axis governor motion comprises Y-axis bedplate, be located at Y-axis column and winding displacement crane on Y-axis bedplate, on described Y-axis column, be provided with multiple fixing holes, described winding displacement crane is connected with this fixing hole by connector, and the height of realizing winding displacement crane by the adjustment of different fixing holes position regulates, described guide rod X-axis elevating mechanism comprises X-axis servomotor, X-axis driving-belt and X-axis regulating wheel, described winding displacement crane is provided with X-axis linear slide rail, described unguiculus platform assemble mechanism is arranged on this X-axis linear slide rail, described X-axis servomotor and X-axis regulating wheel are located at respectively the both ends of winding displacement crane, and described X-axis servomotor is connected by X-axis driving-belt with X-axis regulating wheel, drive the displacement of unguiculus platform assemble mechanism by described X-axis driving-belt.
8. novel chip mounter according to claim 7, it is characterized in that, described unguiculus platform assemble mechanism comprises pawl platform carriage saddle and is located at the vaccum suction pipe on pawl platform carriage saddle, pawl platform guide rod, the first pawl platform stepping motor, the second pawl platform stepping motor and pawl platform initial point inductive switch, end at vaccum suction pipe is connected with suction nozzle, the middle part of vaccum suction pipe is provided with transmitting gear, the output of described the first pawl platform stepping motor connects the first output gear engaging with transmitting gear, the upper end of described vaccum suction pipe is provided with suction pipe head, described pawl platform guide rod is located at a side of vaccum suction pipe, be provided with up-down adjustment tooth piece on the surface of described pawl platform guide rod, described the second pawl platform stepping motor is fixed on a side of pawl platform carriage saddle and engages with up-down adjustment tooth piece by the second output gear being provided with, described pawl platform carriage saddle is connected with X-axis linear slide rail by linear slide rail head, and be connected with X-axis driving-belt, realize and sliding along X-axis linear slide rail.
9. according to the novel chip mounter described in claim 7 or 8, it is characterized in that, described top guide bar combined mechanism is at least provided with two groups of unguiculus platform assemble mechanisms.
10. novel chip mounter according to claim 8, is characterized in that, is provided with phase shift transmission line plate and wiring board secured adjusted plate in the rear sides of described pawl platform carriage saddle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410205649.7A CN103987204B (en) | 2014-05-15 | 2014-05-15 | Chip mounter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410205649.7A CN103987204B (en) | 2014-05-15 | 2014-05-15 | Chip mounter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103987204A true CN103987204A (en) | 2014-08-13 |
| CN103987204B CN103987204B (en) | 2017-07-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410205649.7A Expired - Fee Related CN103987204B (en) | 2014-05-15 | 2014-05-15 | Chip mounter |
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| Country | Link |
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| CN (1) | CN103987204B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104507259A (en) * | 2014-12-16 | 2015-04-08 | 苏州慧捷自动化科技有限公司 | Positioning and clamping device for PCB (Printed Circuit Board) labelling machine |
| CN105007712A (en) * | 2015-07-30 | 2015-10-28 | 山东日发纺织机械有限公司 | Feeder station clamping device |
| CN108712856A (en) * | 2018-06-15 | 2018-10-26 | 深圳市博达通电子有限公司 | A kind of SMT on-line intelligences loader and SMT equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08298375A (en) * | 1995-04-27 | 1996-11-12 | Toyota Motor Corp | Board for solder mounting device and mounting structure |
| CN202789934U (en) * | 2012-08-23 | 2013-03-13 | 深圳市智源鹏发科技有限公司 | Automatic dispensing chip mounter |
-
2014
- 2014-05-15 CN CN201410205649.7A patent/CN103987204B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08298375A (en) * | 1995-04-27 | 1996-11-12 | Toyota Motor Corp | Board for solder mounting device and mounting structure |
| CN202789934U (en) * | 2012-08-23 | 2013-03-13 | 深圳市智源鹏发科技有限公司 | Automatic dispensing chip mounter |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104507259A (en) * | 2014-12-16 | 2015-04-08 | 苏州慧捷自动化科技有限公司 | Positioning and clamping device for PCB (Printed Circuit Board) labelling machine |
| CN105007712A (en) * | 2015-07-30 | 2015-10-28 | 山东日发纺织机械有限公司 | Feeder station clamping device |
| CN108712856A (en) * | 2018-06-15 | 2018-10-26 | 深圳市博达通电子有限公司 | A kind of SMT on-line intelligences loader and SMT equipment |
| CN108712856B (en) * | 2018-06-15 | 2024-02-06 | 深圳市博达通电子有限公司 | Online intelligent glassware of SMT and SMT equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103987204B (en) | 2017-07-28 |
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Effective date of registration: 20170609 Address after: Six, building 518000, building B, lower shellfish Industrial Zone, Huang Tian community, Xixiang street, Shenzhen, Guangdong, Baoan District, China (A) Applicant after: Shenzhen Trichromatic Lighting Co., Ltd. Address before: 518100 B building, Bei Bei Tian Bei Bei Industrial Zone, Shenzhen, Guangdong, Baoan District Applicant before: Chen Zhirong |
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