CN103981341B - A kind of medium carbon alloy steel high-abrasive material quenching medium - Google Patents

A kind of medium carbon alloy steel high-abrasive material quenching medium Download PDF

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CN103981341B
CN103981341B CN201410175256.6A CN201410175256A CN103981341B CN 103981341 B CN103981341 B CN 103981341B CN 201410175256 A CN201410175256 A CN 201410175256A CN 103981341 B CN103981341 B CN 103981341B
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quenching
medium
sodium hydroxide
water
alloy steel
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CN103981341A (en
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包玮
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Xiangshuiyuan Bearing Pedestal Manufacturing Co ltd
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Singapore And Malaysia High-Abrasive Material Co Ltd Of Middle Building Materials Ningguo
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Abstract

The present invention relates to heat-treatment quenching technical field, it discloses a kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 6-8%, zinc chloride 6-8%, sodium-chlor 1-5%, sulfonated castor oil 0.01-0.03%, defoamer 0.01-0.05%, soap 0.1-0.5%, sanitas 0.1-0.4%, rust-preventive agent 0.1-0.5%, lubricant 0.1-0.5%, sterilant 0.1-0.5%, surplus is water.The present invention fills a prescription rationally, and quenching part can reach higher hardness, and hardness is even, and sodium hydroxide can the oxide skin on quenching part surface interact, and produces hydrogen, makes oxide skin rapid deterioration, make the silvery white of quenching part surface presentation light.Zinc chloride and sodium hydroxide react and generate Strong oxdiative zinc, and high-temperature zone stupefied gal speed is faster than water, and cold zone speed of cooling is slower than water, and quenching part distortion is little, not easy to crack, surface-brightening.

Description

A kind of medium carbon alloy steel high-abrasive material quenching medium
Technical field
The present invention relates to heat-treatment quenching technical field, refer more particularly to a kind of medium carbon alloy steel high-abrasive material quenching medium.
Background technology
The use of human civilization and metallic substance is inseparable.According to statistics, in material used in current various machinery equipment, metallic substance still accounts for 90 more than &.Quenching is the important means making metallic substance obtain affiliated performance, and quenchant is then one of key factor obtaining high quenching quality.Before 20th century, animal-plant oil is substantially adopted to quench.Vegetable and animals oils contains more unsaturated fatty acids, can produce the material of the smells with irritating such as carboxylic acid, aldehyde, ketone because of hydrolysis, oxidation etc., is easy to become sour rotten, produces ill effect to environment.Meanwhile, due to the instability of component, quench of low quality, such people have to separately find new quenchant.
Flourish along with petroleum industry.In 20 beginnings of the century, mineral oil starts to be used to quench cooled.Mineral main body of oil is stable hydrocarbon, and performance is relatively stable, so be widely used.For improving the cooling performance of mineral oil, people develop again and to mineral oil be base containing the quenching oil of various additive, remain the main quenchant used.But mineral oil quenching medium causes severe contamination to environment, mineral oil flash is lower, in quenching process, forms dense smoke and fire-prone, greatly aggravates especially in oil containing this danger during water.The degradation property of mineral oil is very poor, so discarded mineral oil is just very large to the potential threat of the pollution of environment.Investigation finds, the mineral oil of waste emission is the primary pollution source of underground water.For improving quenching oil performance, add many surfactant-based additives.Most of additive all increases the difficulty of liquid waste disposal, as the additive such as compound of baric, or potential carcinogenic substance, increase the environmental hazard of mineral oil quenching medium further.Existing increasing enterprise abandons when thermal treatment using oil quenching in recent years, and adopts various water-soluble polymer organic aqueous solution to be the heat-eliminating medium that steel alloy quenches.But, although this kind of water-soluble organic cooling medium is used for not producing severe contamination and there is not disaster hidden-trouble when quenching, but market price is still very high, and, the former media storage phase is limited, also separately need to be mixed with the aqueous solution voluntarily by a certain percentage after user buys could use, in use, organic solution after heated can accelerated deterioration, its cooling characteristic is changed, as changed not in time, Ways of Heat Treatment Product Quality will be made to decline, even unqualified.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of environment friendly and pollution-free, and quenching effect is good, the medium carbon alloy steel high-abrasive material quenching medium that cost is low.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of medium carbon alloy steel high-abrasive material quenching medium, is characterized in that, comprise the raw material of following weight percent: sodium hydroxide 6-12%, zinc chloride 6-8%, sodium-chlor 1-5%, sulfonated castor oil 0.01-0.03%, defoamer 0.01-0.05%, soap 0.1-0.5%, sanitas 0.1-0.4%, rust-preventive agent 0.1-0.5%, lubricant 0.1-0.5%, sterilant 0.1-0.5%, surplus is water.
Preferably, described medium carbon alloy steel high-abrasive material quenching medium comprises the raw material of following weight percent: sodium hydroxide 6-8%, zinc chloride 8-12%, sodium-chlor 1-5%, sulfonated castor oil 0.01-0.03%, defoamer 0.01-0.05%, soap 0.1-0.5%, sanitas 0.1-0.4%, rust-preventive agent 0.1-0.5%, lubricant 0.1-0.5%, sterilant 0.1-0.5%, surplus is water.
Preferably, described defoamer is trolamine.
Preferably, described sanitas is Sodium Benzoate.
Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, zinc chloride is added under constantly stirring, control fluid temperature and be no more than 35 DEG C, then sodium-chlor is added, heating in water bath to 40-45 DEG C, react 1.5-2 hours, add sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant successively, and constantly stir, stir.
The present invention fills a prescription rationally, and quenching part can reach higher hardness, and hardness is even, and sodium hydroxide can the oxide skin on quenching part surface interact, and produces hydrogen, makes oxide skin rapid deterioration, make the silvery white of quenching part surface presentation light; Zinc chloride and sodium hydroxide react and generate Strong oxdiative zinc, and high-temperature zone stupefied gal speed is faster than water, and cold zone speed of cooling is slower than water, and quenching part distortion is little, not easy to crack, surface-brightening.
Embodiment
Below in conjunction with embodiment, technical scheme of the present invention is further described in detail.
Embodiment one:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 12%, zinc chloride 8%, sodium-chlor 5%, sulfonated castor oil 0.03%, trolamine 0.05%, soap 0.5%, Sodium Benzoate 0.4%, rust-preventive agent 0.5%, lubricant 0.5%, sterilant 0.5%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, zinc chloride is added under constantly stirring, control fluid temperature and be no more than 35 DEG C, then sodium-chlor is added, heating in water bath to 45 DEG C, reacts 2 hours, adds sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant successively, and constantly stir, stir.The tissue of medium carbon alloy steel of the present invention obtains the ultra-fine martensite that median size is 1.7 μm, improves wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC62, and 200 DEG C of temper rear surface quenching hardness are HRC60, completely qualified.
Embodiment two:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 8%, zinc chloride 6%, sodium-chlor 1%, sulfonated castor oil 0.01%, trolamine 0.01%, soap 0.1%, Sodium Benzoate 0.1%, rust-preventive agent 0.1%, lubricant 0.1%, sterilant 0.1%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, zinc chloride is added under constantly stirring, control fluid temperature and be no more than 35 DEG C, then sodium-chlor is added, heating in water bath to 40 DEG C, reacts 1.5 hours, adds sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant successively, and constantly stir, stir.The tissue of medium carbon alloy steel of the present invention obtains the ultra-fine martensite that median size is 1.5 μm, improves wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC59, and 200 DEG C of temper rear surface quenching hardness are HRC58, completely qualified.
Embodiment three:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 11%, zinc chloride 7%, sodium-chlor 4%, sulfonated castor oil 0.02%, trolamine 0.04%, soap 0.4%, Sodium Benzoate 0.3%, rust-preventive agent 0.4%, lubricant 0.4%, sterilant 0.4%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, zinc chloride is added under constantly stirring, control fluid temperature and be no more than 35 DEG C, then sodium-chlor is added, heating in water bath to 43 DEG C, reacts 1.8 hours, adds sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant successively, and constantly stir, stir.The tissue of medium carbon alloy steel of the present invention obtains the ultra-fine martensite that median size is 1.8 μm, improves wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC58, and 200 DEG C of temper rear surface quenching hardness are HRC57, completely qualified.
Embodiment four:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 10%, zinc chloride 6.5%, sodium-chlor 3%, sulfonated castor oil 0.01%, trolamine 0.03%, soap 0.3%, Sodium Benzoate 0.2%, rust-preventive agent 0.3%, lubricant 0.3%, sterilant 0.3%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, zinc chloride is added under constantly stirring, control fluid temperature and be no more than 35 DEG C, then sodium-chlor is added, heating in water bath to 44 DEG C, reacts 1.7 hours, adds sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant successively, and constantly stir, stir.The tissue of medium carbon alloy steel of the present invention obtains the ultra-fine martensite that median size is 1.6 μm, improves wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC58, and 200 DEG C of temper rear surface quenching hardness are HRC57, completely qualified.
Embodiment five:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 9%, zinc chloride 7.5%, sodium-chlor 2%, sulfonated castor oil 0.015%, trolamine 0.02%, soap 0.2%, Sodium Benzoate 0.2%, rust-preventive agent 0.2%, lubricant 0.2%, sterilant 0.2%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, zinc chloride is added under constantly stirring, control fluid temperature and be no more than 35 DEG C, then sodium-chlor is added, heating in water bath to 41 DEG C, react 1.6 hours, add sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant successively, and constantly stir, stirring. the tissue of medium carbon alloy steel of the present invention obtains the ultra-fine martensite that median size is 1.7 μm, improves wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC60, and 200 DEG C of temper rear surface quenching hardness are HRC59, completely qualified.
The present invention fills a prescription rationally, and quenching part can reach higher hardness, and hardness is even, and sodium hydroxide can the oxide skin on quenching part surface interact, and produces hydrogen, makes oxide skin rapid deterioration, make the silvery white of quenching part surface presentation light.Zinc chloride and sodium hydroxide react and generate Strong oxdiative zinc, and high-temperature zone stupefied gal speed is faster than water, and cold zone speed of cooling is slower than water, and quenching part distortion is little, not easy to crack, surface-brightening.
It should be noted last that, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.

Claims (3)

1. a medium carbon alloy steel high-abrasive material quenching medium, is characterized in that, comprises the raw material of following weight percent: sodium hydroxide 6-12%, zinc chloride 6-8%, sodium-chlor 1-5%, sulfonated castor oil 0.01-0.03%, defoamer 0.01-0.05%, soap 0.1-0.5%, sanitas 0.1-0.4%, rust-preventive agent 0.1-0.5%, lubricant 0.1-0.5%, sterilant 0.1-0.5%, surplus is water.
2. medium carbon alloy steel high-abrasive material quenching medium according to claim 1, is characterized in that, comprise the raw material of following weight percent: sodium hydroxide 8-12%, zinc chloride 6-8%, sodium-chlor 1-5%, sulfonated castor oil 0.01-0.03%, defoamer 0.01-0.05%, soap 0.1-0.5%, sanitas 0.1-0.4%, rust-preventive agent 0.1-0.5%, lubricant 0.1-0.5%, sterilant 0.1-0.5%, surplus is water.
3. medium carbon alloy steel high-abrasive material quenching medium according to claim 1, is characterized in that, described defoamer is trolamine.
CN201410175256.6A 2014-04-28 2014-04-28 A kind of medium carbon alloy steel high-abrasive material quenching medium Expired - Fee Related CN103981341B (en)

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CN104498680A (en) * 2014-12-17 2015-04-08 南京科润工业介质股份有限公司 Application of vegetable oil to lowering workpiece deformation in quenching process
CN104611520A (en) * 2015-01-10 2015-05-13 安徽省杨氏恒泰钢管扣件加工有限公司 Waste silk extract hardening agent and preparation method thereof
CN104975151A (en) * 2015-07-20 2015-10-14 江苏金基特钢有限公司 Alloy steel quenching oil composite
CN105803165B (en) * 2016-05-31 2017-09-29 梁辉章 A kind of hardening media
CN107805689A (en) * 2016-09-08 2018-03-16 德州思科化工有限公司 A kind of water-soluble quenching agent
CN107955862A (en) * 2017-12-27 2018-04-24 洛阳神佳窑业有限公司 A kind of process for quenching of 45# steel workpiece
CN109161662A (en) * 2018-11-27 2019-01-08 徐州市恩矿新材料有限公司 A kind of quenching medium of wear-resistant material
CN110746760A (en) * 2019-11-07 2020-02-04 徐州运杰机械设备制造有限公司 Composite solid wear-resistant material suitable for mechanical equipment

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GB635965A (en) * 1944-09-14 1950-04-19 Artemas Deforest Holden Improvements in and relating to molten salt baths for quenching or quenching and cleaning of metals
SU1712430A1 (en) * 1990-04-09 1992-02-15 Научно-Производственное Объединение "Промтехкомплекс" Quenching medium
CN103667632B (en) * 2013-11-18 2015-04-29 大连升隆机械有限公司 Medium for carrying out medium-frequency hardening on surface of medium-carbon alloy steel workpiece and use method thereof

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Granted publication date: 20160120