Background technology
The use of human civilization and metallic substance is inseparable.According to statistics, in current various machinery equipment in material used, more than metallic substance still accounts for 90 &.Quenching is to make metallic substance obtain an important means of affiliated performance, and quenchant is one of key factor obtaining high quenching quality.Before 20th century, substantially adopt animal-plant oil to quench.Vegetable and animals oils contains more unsaturated fatty acids, because of the material of the smells with irritating such as meeting generation carboxylic acid, aldehyde, ketone such as hydrolysis, oxidation, is easy to become sour rotten, and environment is produced to ill effect.Meanwhile, unstable due to component, quenches of low quality, like this people's another new quenchant of finding of having to.
Flourish along with petroleum industry.In 20 beginnings of the century, mineral oil starts to be used to quench cooled.Mineral main body of oil is stable hydrocarbon, and performance is relatively stable, so be widely used.For improving the cooling performance of mineral oil, people develop again and the quenching oil that contains various additives that is base to mineral oil, remain the quenchant of main use.But mineral oil quenching medium causes severe contamination to environment, mineral oil flash is lower, in quenching process, forms dense smoke fire-prone, this danger aggravation greatly especially contain water in oil time.The degradation property of mineral oil is very poor, so the potential threat of the pollution of discarded mineral oil to environment is just very large.Investigation discovery, the mineral oil of discarded discharge is the primary pollution source of underground water.For improving quenching oil performance, many surfactant-based additives are added.Most of additives have all strengthened the difficulty of liquid waste disposal, as additives such as the compounds of baric, or potential carcinogenic substance, the environmental hazard that has further strengthened mineral oil quenching medium.Existing increasing enterprise abandons using oil quenching in the time of thermal treatment in recent years, is the heat-eliminating medium that steel alloy quenches and adopt various water-soluble polymer organic aqueous solutions.But, although the water-soluble organic cooling medium of this class does not produce severe contamination and does not have disaster hidden-trouble while being used for quenching, but market price is still very high, and, the former media storage phase is limited, after user buys, also separately needing to be mixed with by a certain percentage voluntarily the aqueous solution could use, and in use, organic solution after heated can accelerated deterioration, its cooling characteristic is changed, as changed not in time, will make Ways of Heat Treatment Product Quality decline, even unqualified.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of environment friendly and pollution-free, and quenching effect is good, the medium carbon alloy steel high-abrasive material quenching medium that cost is low.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of medium carbon alloy steel high-abrasive material quenching medium, is characterized in that, comprises the raw material of following weight percent: sodium hydroxide 6-12%, zinc chloride 6-8%, sodium-chlor 1-5%, sulfonated castor oil 0.01-0.03%, defoamer 0.01-0.05%, soap 0.1-0.5%, sanitas 0.1-0.4%, rust-preventive agent 0.1-0.5%, lubricant 0.1-0.5%, sterilant 0.1-0.5%, surplus is water.
Preferably, described medium carbon alloy steel high-abrasive material quenching medium comprises the raw material of following weight percent: sodium hydroxide 6-8%, zinc chloride 8-12%, sodium-chlor 1-5%, sulfonated castor oil 0.01-0.03%, defoamer 0.01-0.05%, soap 0.1-0.5%, sanitas 0.1-0.4%, rust-preventive agent 0.1-0.5%, lubricant 0.1-0.5%, sterilant 0.1-0.5%, surplus is water.
Preferably, described defoamer is trolamine.
Preferably, described sanitas is Sodium Benzoate.
Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, under constantly stirring, add zinc chloride, control fluid temperature and be no more than 35 DEG C, then add sodium-chlor, heating in water bath to 40-45 DEG C, react 1.5-2 hours, add successively sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant, and constantly stir, stir.
The present invention fills a prescription rationally, and quenching part can reach higher hardness, and hardness is even, and the oxide skin that sodium hydroxide can quenching part surface interacts, and produces hydrogen, and oxide skin is peeled off rapidly, makes quenching part surface present bright silvery white; Zinc chloride reacts with sodium hydroxide and generates strong zinc oxide, and the stupefied gal speed in high-temperature zone is faster than water, and cold zone speed of cooling is slower than water, and quenching part distortion is little, not easy to crack, surface-brightening.
Embodiment
Below in conjunction with embodiment, technical scheme of the present invention is further described in detail.
Embodiment mono-:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 12%, zinc chloride 8%, sodium-chlor 5%, sulfonated castor oil 0.03%, trolamine 0.05%, soap 0.5%, Sodium Benzoate 0.4%, rust-preventive agent 0.5%, lubricant 0.5%, sterilant 0.5%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, under constantly stirring, add zinc chloride, control fluid temperature and be no more than 35 DEG C, then add sodium-chlor, heating in water bath to 45 DEG C, reacts 2 hours, adds successively sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant, and constantly stir, stir.It is the ultra-fine martensite of 1.7 μ m that the tissue of medium carbon alloy steel of the present invention obtains median size, has improved wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC62, and 200 DEG C of temper rear surface quenching hardness are HRC60, completely qualified.
Embodiment bis-:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 8%, zinc chloride 6%, sodium-chlor 1%, sulfonated castor oil 0.01%, trolamine 0.01%, soap 0.1%, Sodium Benzoate 0.1%, rust-preventive agent 0.1%, lubricant 0.1%, sterilant 0.1%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, under constantly stirring, add zinc chloride, control fluid temperature and be no more than 35 DEG C, then add sodium-chlor, heating in water bath to 40 DEG C, reacts 1.5 hours, adds successively sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant, and constantly stir, stir.It is the ultra-fine martensite of 1.5 μ m that the tissue of medium carbon alloy steel of the present invention obtains median size, has improved wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC59, and 200 DEG C of temper rear surface quenching hardness are HRC58, completely qualified.
Embodiment tri-:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 11%, zinc chloride 7%, sodium-chlor 4%, sulfonated castor oil 0.02%, trolamine 0.04%, soap 0.4%, Sodium Benzoate 0.3%, rust-preventive agent 0.4%, lubricant 0.4%, sterilant 0.4%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, under constantly stirring, add zinc chloride, control fluid temperature and be no more than 35 DEG C, then add sodium-chlor, heating in water bath to 43 DEG C, reacts 1.8 hours, adds successively sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant, and constantly stir, stir.It is the ultra-fine martensite of 1.8 μ m that the tissue of medium carbon alloy steel of the present invention obtains median size, has improved wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC58, and 200 DEG C of temper rear surface quenching hardness are HRC57, completely qualified.
Embodiment tetra-:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 10%, zinc chloride 6.5%, sodium-chlor 3%, sulfonated castor oil 0.01%, trolamine 0.03%, soap 0.3%, Sodium Benzoate 0.2%, rust-preventive agent 0.3%, lubricant 0.3%, sterilant 0.3%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, under constantly stirring, add zinc chloride, control fluid temperature and be no more than 35 DEG C, then add sodium-chlor, heating in water bath to 44 DEG C, reacts 1.7 hours, adds successively sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant, and constantly stir, stir.It is the ultra-fine martensite of 1.6 μ m that the tissue of medium carbon alloy steel of the present invention obtains median size, has improved wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC58, and 200 DEG C of temper rear surface quenching hardness are HRC57, completely qualified.
Embodiment five:
A kind of medium carbon alloy steel high-abrasive material quenching medium, comprise the raw material of following weight percent: sodium hydroxide 9%, zinc chloride 7.5%, sodium-chlor 2%, sulfonated castor oil 0.015%, trolamine 0.02%, soap 0.2%, Sodium Benzoate 0.2%, rust-preventive agent 0.2%, lubricant 0.2%, sterilant 0.2%, surplus is water.Preparation method of the present invention: first sodium hydroxide is configured to the aqueous solution, under constantly stirring, add zinc chloride, control fluid temperature and be no more than 35 DEG C, then add sodium-chlor, heating in water bath to 41 DEG C, react 1.6 hours, add successively sulfonated castor oil, defoamer, soap, sanitas, rust-preventive agent, lubricant and sterilant, and constantly stir, stirring. it is the ultra-fine martensite of 1.7 μ m that the tissue of medium carbon alloy steel of the present invention obtains median size, has improved wear resistance and the anti-fatigue performance of superhigh carbon steel; After quenching, flawless produces, and hard surfacing hardness is HRC60, and 200 DEG C of temper rear surface quenching hardness are HRC59, completely qualified.
The present invention fills a prescription rationally, and quenching part can reach higher hardness, and hardness is even, and the oxide skin that sodium hydroxide can quenching part surface interacts, and produces hydrogen, and oxide skin is peeled off rapidly, makes quenching part surface present bright silvery white.Zinc chloride reacts with sodium hydroxide and generates strong zinc oxide, and the stupefied gal speed in high-temperature zone is faster than water, and cold zone speed of cooling is slower than water, and quenching part distortion is little, not easy to crack, surface-brightening.
It should be noted last that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement technical scheme of the present invention, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of claim scope of the present invention.