Embodiment
Further narrate the present invention below in conjunction with embodiment and accompanying drawing.
A kind of iron tailings far-infrared ceramic material containing rare earth of the present invention's design (is called for short stupalith, referring to Fig. 1-2), mainly taking iron tailings, clay, silicon-dioxide, calcium carbonate and aluminum oxide as main raw material, and taking rare earth as additive, mainly through ball milling, sieve, prepare burden, stir, be dried, after mixing, dry-pressing formed and sintering process, can make the iron tailings far-infrared ceramic material containing rare earth.
Specifically, a kind of iron tailings far-infrared ceramic material containing rare earth of the present invention's design, the weight percent that it is characterized in that this stupalith raw material consists of: iron tailings 35~75%, clay 1~7%, silicon-dioxide 6~25%, calcium carbonate 6~25%, aluminum oxide 2~7% and rare earth 1~9%, and each component sum is 100%; Described iron tailings main component weight consists of: SiO
230~35%, Fe
2o
320~25%, Al
2o
310~15%, TiO
210~15%, also have a small amount of CaO, Na
2o and MgO, each component sum is 100%; Described rare earth is any in rare earth lanthanum nitrate, europium nitrate, cerous nitrate or neodymium nitrate.
The technical scheme that the present invention solves described method and technology problem is: design a kind of preparation method of the iron tailings far-infrared ceramic material containing rare earth, this preparation method adopts weight percent composition and the following processing step of stupalith raw material of the present invention:
A, iron tailings is put into ball mill ball milling 30~120min, after ball milling, cross 350 mesh sieves, obtain iron tailings powder;
B, get the iron tailings powder obtaining in the steps A of weight 35~75%, add again weight and be 1~7% clay, 6~25% silicon-dioxide, 6~25% calcium carbonate, 2~7% aluminum oxide and 1~9% rare earth, and the water of above-mentioned raw materials weight 15~30%, mix and continue stir 30~90min;
C, by the mixture in step B under 100~120 DEG C of conditions, dry 1~2h;
D, by step C dry after batch mixing after mixing and ball milling 60~90min, sieve;
E, be 25~30MPa by the batch mixing in step D in forming pressure, under pressurize 1~2min condition, compression moulding, makes ceramic body, and base substrate is put into sintering oven sintering, finally makes the iron tailings far-infrared ceramic material containing rare earth.
Preparation method of the present invention is further characterized as: described sintering process is: the first stage: room temperature~950 DEG C, and temperature rise rate is 2~5 DEG C/min; Subordinate phase is: 950 DEG C, and insulation 30min; Phase III is: 950 DEG C~sintering temperature, temperature rise rate is 2~10 DEG C/min; Fourth stage is: sintering temperature, insulation 30~120min; Five-stage is: cool to room temperature with the furnace.
Above-mentioned preparation method's feature is also, the sintering temperature of described sintering process is 1100~1200 DEG C, to become porcelain completely.
Above-mentioned preparation method is characterised in that: in described step D, cross 120 mesh sieves.
Above-mentioned preparation method is characterised in that: in described step e, the pressure of compression moulding is 25~30MPa, and pressurize 1~2min.
Far-infrared ceramic of the present invention substitutes traditional far-infrared ceramic raw mineral materials with iron tailings, reduce and produced the dependence to high-quality mineral wealth, improved the utilising efficiency of resource, reduced the discharge of solid waste, the production cost that greatly reduces ceramic, is suitable for industrial applications; In iron tailings, contain more transition element iron simultaneously, can form sosoloid with alkaline-earth metal, accelerated particle mass transfer process, the densification degree of promotion ceramic post sintering, has reduced ceramic sintering temperature, is of value to energy-conserving and environment-protective.
The present invention does not address part and is applicable to prior art.
Below provide the specific embodiment of the invention, further describe this explanation.Specific embodiment does not form the restriction to the application's claim protection domain.
Embodiment 1
Design a kind of iron tailings far-infrared ceramic material containing rare earth, its weight percent composition and preparation method are as follows:
A, iron tailings is put into ball mill ball milling 30min, after ball milling, cross 350 mesh sieves, obtain iron tailings powder;
B, get the iron tailings powder that the steps A of weight 35% obtains, then add clay, 25% silicon-dioxide, 25% calcium carbonate, 7% aluminum oxide and 1% the lanthanum nitrate of weight 7%, and the water of above-mentioned raw materials weight 15%, mix and continue to stir 30min;
C, by the mixture in step B under 100 DEG C of conditions, dry 1h;
D, by step C dry after batch mixing after ball milling mixings 60min, mistake 120 mesh sieves;
E, be 30MPa by the batch mixing in step D in forming pressure, under the condition of pressurize 1.5min, compression moulding, makes ceramic body, then base substrate is put into sintering oven sintering, finally makes the iron tailings far-infrared ceramic material containing rare earth.
The present embodiment preparation method's sintering process is: the first stage: room temperature~950 DEG C, and temperature rise rate is 5 DEG C/min; Subordinate phase is: 950 DEG C, and insulation 30min; Phase III is: 950~1200 DEG C, temperature rise rate is 10 DEG C/min; Fourth stage is: 1200 DEG C, and insulation 30min; Five-stage is: cool to room temperature with the furnace.
After testing, the iron tailings far-infrared ceramic material containing rare earth that the present embodiment preparation method makes, is 0.85 at the infrared emittance at 5~20 μ m places.
Embodiment 2
Design a kind of iron tailings far-infrared ceramic material containing rare earth, its weight percent composition and preparation method are as follows:
A, iron tailings is put into ball mill ball milling 60min, after ball milling, cross 350 mesh sieves, obtain iron tailings powder;
B, get the iron tailings powder that the steps A of weight 45% obtains, then add clay, 20% silicon-dioxide, 20% calcium carbonate, 6% aluminum oxide and 3% the europium nitrate of weight 6%, the water of additional above-mentioned raw materials weight 20%, mixes and continues to stir 40min;
C, by the mixture in step B under 105 DEG C of conditions, dry 1h;
D, by step C dry after batch mixing, after ball milling mixings 70min, mistake 120 mesh sieves;
E, be 30MPa by the batch mixing in step D in forming pressure, under pressurize 1min condition, compression moulding, makes ceramic body, and then base substrate is put into sintering oven sintering, finally makes the iron tailings far-infrared ceramic material containing rare earth.
The present embodiment preparation method's sintering process is: the first stage: room temperature~950 DEG C, and temperature rise rate is 4 DEG C/min; Subordinate phase is: 950 DEG C, and insulation 30min; Subordinate phase is: 950~1180 DEG C, temperature rise rate is 8 DEG C/min; Phase III is: 1180 DEG C, and insulation 60min; Fourth stage is: cool to room temperature with the furnace.
After testing, what the present embodiment preparation method made contains Rare-earth Iron mine tailing far-infrared ceramic material, is 0.87 at the infrared emittance of 5~20 μ m.
Embodiment 3
Design a kind of iron tailings far-infrared ceramic material containing rare earth, its weight percent composition and preparation method are as follows:
A, the iron tailings in raw material is put into ball mill ball milling 90min, after ball milling, cross 350 mesh sieves, obtain iron tailings powder;
B, get the iron tailings powder that the steps A of weight 55% obtains, then add clay, 15% silicon-dioxide, 15% calcium carbonate, 5% aluminum oxide and 5% the neodymium nitrate of weight 5%, and the water of above-mentioned raw materials weight 25%, mix and continue to stir 60min;
C, the mixture obtaining in step B is dried to 1h under 110 DEG C of conditions;
D, by step C dry after batch mixing after ball milling mixings 80min, mistake 120 mesh sieves;
E, be 28MPa by the batch mixing in step D in forming pressure, under pressurize 1min condition, compression moulding, makes ceramic body, and then base substrate is put into sintering oven sintering, finally makes the iron tailings far-infrared ceramic material containing rare earth.
The present embodiment preparation method's sintering process is: the first stage: room temperature~950 DEG C, and temperature rise rate is 3 DEG C/min; Phase III is: 950 DEG C, and insulation 30min; Phase III is: 950~1160 DEG C, temperature rise rate is 6 DEG C/min; Fourth stage is: 1160 DEG C, and insulation 90min; Five-stage is: cool to room temperature with the furnace.
After testing, what the present embodiment made contains Rare-earth Iron mine tailing far-infrared ceramic material, is 0.89 at the infrared emittance at 5~20 μ m places.
Embodiment 4
Design a kind of iron tailings far-infrared ceramic material containing rare earth, its weight percent composition and preparation method are as follows:
A, the iron tailings in raw material is put into ball mill ball milling 90min, after ball milling, cross 350 mesh sieves, obtain iron tailings powder;
B, get the iron tailings powder obtaining in the steps A of weight 55%, add again clay, 15% silicon-dioxide, 15% calcium carbonate, 4% aluminum oxide and 7% the cerous nitrate of weight 4%, the water of additional above-mentioned raw materials weight 25%, mix and continue stir 60min;
C, by the mixture obtaining in step B under 110 DEG C of conditions, dry 1h;
D, by step C dry after batch mixing, after ball milling mixings 80min, mistake 120 mesh sieves;
E, be 28MPa by the batch mixing in step D in forming pressure, under pressurize 1.5min condition, compression moulding is ceramic body, then base substrate is put into sintering oven sintering, finally makes the iron tailings far-infrared ceramic material containing rare earth.
The present embodiment preparation method's sintering process is: the first stage: room temperature~950 DEG C, and temperature rise rate is 2 DEG C/min; Subordinate phase is: 950 DEG C, and insulation 30min; Phase III is: 950~1150 DEG C, temperature rise rate is 2 DEG C/min; Fourth stage is: 1150 DEG C, and insulation 120min; Five-stage is: cool to room temperature with the furnace.
After testing, the iron tailings far-infrared ceramic material that the present embodiment makes, is 0.90 at the infrared emittance at 5~20 μ m places.
Embodiment 5
Design a kind of iron tailings far-infrared ceramic material containing rare earth, its weight percent composition and preparation method are as follows:
A, the iron tailings in raw material is put into ball mill ball milling 100min, after ball milling, cross 350 mesh sieves, obtain iron tailings powder;
B, get the iron tailings powder obtaining in the steps A of weight 75%, then add clay, 7% silicon-dioxide, 7% calcium carbonate, 2% aluminum oxide and 7% the cerous nitrate of weight 2%, the water of additional above-mentioned raw materials weight 30%, mixes and continues to stir 90min;
C, by the mixture in step B under 120 DEG C of conditions, dry 2h;
D, by step C dry after batch mixing, after ball milling mixings 90min, mistake 120 mesh sieves;
E, be 25MPa by the batch mixing in step D in forming pressure, under pressurize 2min condition, compression moulding, makes ceramic body, and base substrate is put into sintering oven sintering, finally makes the iron tailings far-infrared ceramic material containing rare earth.
The present embodiment preparation method's sintering process is: the first stage: room temperature~950 DEG C, and temperature rise rate is 3 DEG C/min; Subordinate phase is: 950 DEG C, and insulation 30min; Phase III is: 950~1130 DEG C, temperature rise rate is 4 DEG C/min; Fourth stage is: 1130 DEG C, and insulation 120min; Five-stage is: cool to room temperature with the furnace.
What the present embodiment made contains Rare-earth Iron mine tailing far-infrared ceramic material, is 0.92 at the infrared emittance at 5~20 μ m places.
Embodiment 6
Design a kind of iron tailings far-infrared ceramic material containing rare earth, its weight percent composition and preparation method are as follows:
A, the iron tailings in raw material is put into ball mill ball milling 120min, after ball milling, cross 350 mesh sieves, obtain iron tailings powder;
B, get the iron tailings powder obtaining in the steps A of weight 75%, then add clay, 6% silicon-dioxide, 6% calcium carbonate, 3% aluminum oxide and 9% the cerous nitrate of weight 1%, and the water of above-mentioned raw materials weight 30%, mix and continue to stir 90min;
C, by the mixture in step B under 120 DEG C of conditions, dry 2h;
D, by step C dry after batch mixing after ball milling mixings 90min, mistake 120 mesh sieves;
E, be 25MPa by the batch mixing in step D in forming pressure, under pressurize 2min condition, compression moulding, makes ceramic body, then base substrate is put into sintering oven sintering, finally makes the iron tailings far-infrared ceramic material containing rare earth.
The present embodiment preparation method's sintering process is: the first stage: room temperature~950 DEG C, and temperature rise rate is 3 DEG C/min; Subordinate phase is: 950 DEG C, and insulation 30min; Phase III is: 950~1100 DEG C, temperature rise rate is 5 DEG C/min; Fourth stage is: 1100 DEG C, and insulation 120min; Five-stage is: cool to room temperature with the furnace.
After testing, what the present embodiment preparation method made contains Rare-earth Iron mine tailing far-infrared ceramic material, is 0.91 at the infrared emittance at 5~20 μ m places.