CN103969946A - Method adopting jet printing technology to manufacture photoresistance layer to manufacture printing screen plate - Google Patents
Method adopting jet printing technology to manufacture photoresistance layer to manufacture printing screen plate Download PDFInfo
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- CN103969946A CN103969946A CN201410184292.9A CN201410184292A CN103969946A CN 103969946 A CN103969946 A CN 103969946A CN 201410184292 A CN201410184292 A CN 201410184292A CN 103969946 A CN103969946 A CN 103969946A
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- half tone
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Abstract
The invention discloses a method adopting jet printing technology to manufacture a photoresistance layer to manufacture a printing screen plate. The method comprises the following steps: firstly, manufacturing a screen frame and tightly stretching a silk screen on the screen frame, secondly, coating photosensitive pulp on the silk screen, thirdly, setting a jet printing program on a screen plate jet printing machine, fourthly, performing jet printing on the silk screening plate, so as to form a photoresistance image, fifthly, performing simultaneous exposure or after exposure, and sixthly, taking out the silk screening plate, and performing high-pressure washing development. Compared with the prior art, the method has the advantages that the application amount of films is reduced, and meanwhile the equipment cost is reduced, so that the production cost is reduced.
Description
Technical field
The present invention relates to printing screen plate field, exactly refer to a kind of method that adopts spray printing technology to do photoresist layer making printing screen plate.
Background technology
The manufacture craft of existing traditional printing half tone is as follows:
Make screen frame and also draw the silk screen that stretches tight---on silk screen, be coated with sensitization slurry---screen frame that will coating sensitization slurry is dried---design and produce file with CAD-----use up and paint the fabrication techniques figure film---film is placed on to the printing of screen frame with on position---screen frame and the film are placed on exposure BLUE PRINT MACHINE or exposure machine in simultaneously---taking-up screen frame carries out high-pressure washing development (the also half tone developing apparatus of available dedicated).
Completing the equipment that above making need to buy has: film optical plotter, film developing machine, film electronic thermostatic constant humidity storage cabinet, cost costliness.
At present, have a kind of more novel UV photoetching mask-making technology, its processing step is as follows:
Make screen frame and also draw the silk screen that stretches tight and---on silk screen, be coated with sensitization slurry and---screen frame be placed on UV litho machine to---spray printing program is set on UV litho machine, and---UV exposure forms figure on silk-screen half tone----taking out screen frame carries out high-pressure washing development (the also half tone developing apparatus of available dedicated).But same apparatus expensive, cost of manufacture is high.
Summary of the invention
For above-mentioned defect, the technical matters that the present invention solves is to provide a kind of method that adopts spray printing technology to do photoresist layer making printing screen plate, has reduced the use of the film, has reduced equipment cost simultaneously, thereby has reduced production costs.
In order to solve above technical matters, employing spray printing technology provided by the invention is done the method for photoresist layer making printing screen plate, comprises the steps:
(1), make screen frame and draw the silk screen that stretches tight;
(2), on silk screen, be coated with sensitization slurry;
(3), spray printing program is set on half tone jet printer;
(4), on silk-screen half tone, spray printing forms photoresistance figure;
(5), synchronously exposure or after exposure;
(6), take out screen frame and carry out high-pressure washing development.
Preferably, make screen frame and draw the concrete steps of the silk screen that stretches tight to be:
A1, get the screen frame of having cleared up, on screen frame surface, be coated with one deck dehydration, to be drained off while not touching with one's hand, be positioned in the middle of net puller platform;
B1, get required grenadine, mesh, cover on screen frame, be with slightly tight grenadine, allow the warp and weft of grenadine pull into right angle straight line, surrounding clamps with chuck respectively;
C1, at table top four jiaos, first unclamp the chuck on both sides, every angle, with the light pressure network yarn of palm, allow grenadine sink 3 centimetres of left and right, then clamping heads;
D1, both hands rotate two sprocket wheels of chuck, carry out correspondence and draw in the net, and make four limit tension uniform, get five different positions tensiometers and measure tension force;
E1, allow tension force reach the setting of " upper glue before " tension force;
F1, until after 15 minutes, rotate backward sprocket wheel 3-4 circle in corresponding direction, allow grenadine resilience, be then rotated further sprocket wheel, tension grenadine, allows tension force reach the setting of " before upper glue " tension force;
G1, open air valve, slowly rise platform and use screen frame net net to be tightly affixed, the air pressure of air valve is 0.3-0.8MPA;
H1, write down the data such as the time of drawing in the net, grenadine type at half tone edge;
I1, gluing, standing, should make glue penetrate grenadine when gluing, make glue between grenadine and screen frame, to the place in conjunction with bad, depresses grenadine with frictioning, and glue modulation ratio is: viscosity gum/rigidizer=4.5/1, and Tianna solution adds as required in right amount;
J1, until glue is dry, turns off baroswitch, opens chuck, takes out half tone, measures tension force, and makes a record.
Preferably, the concrete steps that are coated with sensitization slurry on silk screen are:
A2, become 60-80 degree angle Kao Qiang to put well cleaning the half tone of drying, sensitization slurry is poured in sizing device, allow photoresists uniform spreading in sizing device;
B2, both hands carry sizing device two ends, and sizing device plane becomes 30-45 degree angle with grenadine;
C2, the sizing device edge of a knife are close to grenadine, move from below to up, complete starching once;
The half tone of D2, first-class slurry keeps flat into oven braking.
Preferably, the concrete steps that spray printing program are set on half tone jet printer are:
After start, the data of the half tone of required making is converted into the form that jet printer can read, then carries out spray printing.
Preferably, on silk-screen half tone, the concrete steps of spray printing formation photoresistance figure are:
Put into the half tone that coats photoresists, starting outfit starts to look like to carry out spray printing photoresist layer by the road of advancing having transformed, and forms the photoresistance figure of silk-screen.Jet speed reaches 8 minutes/square metre.
Preferably, synchronously the concrete steps of exposure or after exposure are:
Half tone after spray is good is put into exposure machine and is carried out whole net exposure, and the time shutter determines according to the model of photoresists, for example
Character, some half tone in hole shines net time: 40-80Sec
Carbon oil, welding resistance gear point half tone shines net time: 80-110Sec
Wet film, the white net half tone of welding resistance shines net time: 180-220Sec
Blue glue half tone shines net time: 500-600Sec and divides and complete exposure three times.
Preferably, taking out the concrete steps that screen frame carries out high-pressure washing development is:
A6: leave standstill 5 minutes after exposure;
B6: first moistening half tone is two-sided with tap water, then rinses with giant, until residual film washes down completely;
C6: the half tone developing is placed on to ventilation natural air drying or oven dry.
Employing spray printing technology provided by the invention is done the method for photoresist layer making printing screen plate, comprises the steps: (1), makes screen frame and draw the silk screen that stretches tight; (2), on silk screen, be coated with sensitization slurry; (3), spray printing program is set on half tone jet printer; (4), on silk-screen half tone, spray printing forms photoresistance figure; (5), synchronously exposure or after exposure; (6), take out screen frame and carry out high-pressure washing development.Principle by traditional fabrication printing screen plate is not difficult to find out, main core is the process that will have a figure to shift, and the egative film of drafting, in the time that half tone is exposed, has played the effect of photoresistance, form figure, so, the core of application spray printing technology is also to starch the needed figure of surperficial spray printing in the sensitization of half tone to have formed photoresist layer, after half tone exposure, the figure of spray printing has stopped the sensitization of lower floor, the ink of spray printing adopts water miscible, is rinsing after development, and the figure of half tone presents.Compared with prior art, employing spray printing technology provided by the invention is done the method for photoresist layer making printing screen plate, has reduced the use of the film, has reduced equipment cost simultaneously, thereby has reduced production costs.
Embodiment
For those skilled in the art can understand technical scheme provided by the present invention better, set forth below in conjunction with specific embodiment.
The employing spray printing technology that the embodiment of the present invention provides is done the method for photoresist layer making printing screen plate, comprises the steps:
(1), make screen frame and draw the silk screen that stretches tight;
(2), on silk screen, be coated with sensitization slurry;
(3), spray printing program is set on half tone jet printer;
(4), on silk-screen half tone, spray printing forms photoresistance figure;
(5), synchronously exposure or after exposure;
(6), take out screen frame and carry out high-pressure washing development.
Wherein: make screen frame and draw the concrete steps of the silk screen that stretches tight to be:
A1, get the screen frame of having cleared up, on screen frame surface, be coated with one deck dehydration, to be drained off while not touching with one's hand, be positioned in the middle of net puller platform;
B1, get required grenadine, mesh, cover on screen frame, be with slightly tight grenadine, allow the warp and weft of grenadine pull into right angle straight line, surrounding clamps with chuck respectively;
C1, at table top four jiaos, first unclamp the chuck on both sides, every angle, with the light pressure network yarn of palm, allow grenadine sink 3 centimetres of left and right, then clamping heads;
D1, both hands rotate two sprocket wheels of chuck, carry out correspondence and draw in the net, and make four limit tension uniform, get five different positions tensiometers and measure tension force;
E1, allow tension force reach the setting of " upper glue before " tension force;
F1, until after 15 minutes, rotate backward sprocket wheel 3-4 circle in corresponding direction, allow grenadine resilience, be then rotated further sprocket wheel, tension grenadine, allows tension force reach the setting of " before upper glue " tension force;
G1, open air valve, slowly rise platform and use screen frame net net to be tightly affixed, the air pressure of air valve is 0.3-0.8MPA;
H1, write down the data such as the time of drawing in the net, grenadine type at half tone edge;
I1, gluing, standing, should make glue penetrate grenadine when gluing, make glue between grenadine and screen frame, to the place in conjunction with bad, depresses grenadine with frictioning, and glue modulation ratio is: viscosity gum/rigidizer=4.5/1, and Tianna solution adds as required in right amount;
J1, until glue is dry, turns off baroswitch, opens chuck, takes out half tone, measures tension force, and makes a record.
The concrete steps that are coated with sensitization slurry on silk screen are:
A2, become 60-80 degree angle Kao Qiang to put well cleaning the half tone of drying, sensitization slurry is poured in sizing device, allow photoresists uniform spreading in sizing device;
B2, both hands carry sizing device two ends, and sizing device plane becomes 30-45 degree angle with grenadine;
C2, the sizing device edge of a knife are close to grenadine, move from below to up, complete starching once;
The half tone of D2, first-class slurry keeps flat into oven braking.
The concrete steps that spray printing program is set on half tone jet printer are:
After start, the data of the half tone of required making is converted into the form that jet printer can read, then carries out spray printing.
On silk-screen half tone, the concrete steps of spray printing formation photoresistance figure are:
Put into the half tone that coats photoresists, starting outfit starts to look like to carry out spray printing photoresist layer by the road of advancing having transformed, and forms the photoresistance figure of silk-screen.Jet speed reaches 8 minutes/square metre.
The concrete steps of synchronous exposure or after exposure are:
Half tone after spray is good is put into exposure machine and is carried out whole net exposure, and the time shutter determines according to the model of photoresists, for example
Character, some half tone in hole shines net time: 40-80Sec
Carbon oil, welding resistance gear point half tone shines net time: 80-110Sec
Wet film, the white net half tone of welding resistance shines net time: 180-220Sec
Blue glue half tone shines net time: 500-600Sec and divides and complete exposure three times.
The concrete steps that taking-up screen frame carries out high-pressure washing development are:
A6: leave standstill 5 minutes after exposure;
B6: first moistening half tone is two-sided with tap water, then rinses with giant, until residual film washes down completely;
C6: the half tone developing is placed on to ventilation natural air drying or oven dry.
Principle by traditional fabrication printing screen plate is not difficult to find out, main core is the process that will have a figure to shift, and the egative film of drafting, in the time that half tone is exposed, has played the effect of photoresistance, form figure, so, the core of application spray printing technology is also to starch the needed figure of surperficial spray printing in the sensitization of half tone to have formed photoresist layer, after half tone exposure, the figure of spray printing has stopped the sensitization of lower floor, the ink of spray printing adopts water miscible, is rinsing after development, and the figure of half tone presents.
Compare with the radium-shine net making process of ultraviolet with traditional film BLUE PRINT MACHINE net making process, employing spray printing technology of the present invention is done the equipment and materials energy consumption of the method for photoresist layer making printing screen plate and is more saved, and specifically refers to table one.
Table one
Tradition film BLUE PRINT MACHINE net making process | Energy consumption/H | The radium-shine net making process of ultraviolet | Energy consumption/H | Technique of the present invention | Energy consumption/H |
Optical plotter | 3KW/H | Nothing | Nothing | ||
Sheet-punching machine (developing machine) | 3KW/H | Nothing | Nothing | ||
BLUE PRINT MACHINE | 3KW/H | DI word machine | 3KW/H | Spray printing net making machine | 2.5KW/H |
The keeping refrigeration of film room | 5KW/H | Nothing | Nothing | ||
General power | 14KW/H | General power | 3KW/H | General power | 2.5KW/H |
Compare with the radium-shine net making process of ultraviolet with traditional film BLUE PRINT MACHINE net making process, employing spray printing technology of the present invention do photoresist layer make printing screen plate method equipment investment cost still less, specifically refer to table two.
Table two
Tradition film BLUE PRINT MACHINE net making process | Price | The radium-shine net making process of ultraviolet | Price | Technique of the present invention | Price |
Optical plotter | 150000 | DI word machine | 900000 | Spray printing net making machine | 550000 |
Sheet-punching machine (developing machine) | 30000 | ||||
BLUE PRINT MACHINE | 50000 | ||||
Total input | 230000 | Total input | 900000 | Total input | 550000 |
In addition, traditional film BLUE PRINT MACHINE net making process needs the loss film, the price that film is 30 yuan, and needs use 30 films, and one month 30 days, the film cost of loss was: ten thousand yuan of 30 × 30 × 30=2.7.The laser head of the DI word machine of the radium-shine net making process of ultraviolet is changed price and is generally 60,000 yuan one, expensive.And employing spray printing technology of the present invention is done the method for photoresist layer making printing screen plate, easily the material of consumption is water-soluble ink-jet ink, and water-soluble ink-jet ink low price, also can be cost-saving.
Compared with prior art, employing spray printing technology provided by the invention is done the method for photoresist layer making printing screen plate, has reduced the use of the film, has reduced equipment cost simultaneously, thereby has reduced production costs.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (7)
1. adopt spray printing technology to do a method for photoresist layer making printing screen plate, it is characterized in that, comprise the steps:
(1), make screen frame and draw the silk screen that stretches tight;
(2), on silk screen, be coated with sensitization slurry;
(3), spray printing program is set on half tone jet printer;
(4), on silk-screen half tone, spray printing forms photoresistance figure;
(5), synchronously exposure or after exposure;
(6), take out screen frame and carry out high-pressure washing development.
2. employing spray printing technology according to claim 1 is done the method for photoresist layer making printing screen plate, it is characterized in that, makes screen frame and also draws the concrete steps of the silk screen that stretches tight to be:
A1, get the screen frame of having cleared up, on screen frame surface, be coated with one deck dehydration, to be drained off while not touching with one's hand, be positioned in the middle of net puller platform;
B1, get required grenadine, mesh, cover on screen frame, be with slightly tight grenadine, allow the warp and weft of grenadine pull into right angle straight line, surrounding clamps with chuck respectively;
C1, at table top four jiaos, first unclamp the chuck on both sides, every angle, with the light pressure network yarn of palm, allow grenadine sink 3 centimetres of left and right, then clamping heads;
D1, both hands rotate two sprocket wheels of chuck, carry out correspondence and draw in the net, and make four limit tension uniform, get five different positions tensiometers and measure tension force;
E1, allow tension force reach the setting of " upper glue before " tension force;
F1, until after 15 minutes, rotate backward sprocket wheel 3-4 circle in corresponding direction, allow grenadine resilience, be then rotated further sprocket wheel, tension grenadine, allows tension force reach the setting of " before upper glue " tension force;
G1, open air valve, slowly rise platform and use screen frame net net to be tightly affixed, the air pressure of air valve is 0.3-0.8MPA;
H1, write down the data such as the time of drawing in the net, grenadine type at half tone edge;
I1, gluing, standing, should make glue penetrate grenadine when gluing, make glue between grenadine and screen frame, to the place in conjunction with bad, depresses grenadine with frictioning, and glue modulation ratio is: viscosity gum/rigidizer=4.5/1, and Tianna solution adds as required in right amount;
J1, until glue is dry, turns off baroswitch, opens chuck, takes out half tone, measures tension force, and makes a record.
3. employing spray printing technology according to claim 1 is done the method for photoresist layer making printing screen plate, it is characterized in that, the concrete steps that are coated with sensitization slurry on silk screen are:
A2, become 60-80 degree angle Kao Qiang to put well cleaning the half tone of drying, sensitization slurry is poured in sizing device, allow photoresists uniform spreading in sizing device;
B2, both hands carry sizing device two ends, and sizing device plane becomes 30-45 degree angle with grenadine;
C2, the sizing device edge of a knife are close to grenadine, move from below to up, complete starching once;
The half tone of D2, first-class slurry keeps flat into oven braking.
4. employing spray printing technology according to claim 1 is done the method for photoresist layer making printing screen plate, it is characterized in that, the concrete steps that spray printing program is set on half tone jet printer are:
After start, the data of the half tone of required making is converted into the form that jet printer can read, then carries out spray printing.
5. employing spray printing technology according to claim 1 is done the method for photoresist layer making printing screen plate, it is characterized in that, on silk-screen half tone, the concrete steps of spray printing formation photoresistance figure are:
Put into the half tone that coats photoresists, starting outfit starts to look like to carry out spray printing photoresist layer by the road of advancing having transformed, and forms the photoresistance figure of silk-screen.Jet speed reaches 8 minutes/square metre.
6. employing spray printing technology according to claim 1 is done the method for photoresist layer making printing screen plate, it is characterized in that, synchronously the concrete steps of exposure or after exposure are:
Half tone after spray is good is put into exposure machine and is carried out whole net exposure, and the time shutter determines according to the model of photoresists;
Character, some half tone in hole shines net time: 40-80Sec;
Carbon oil, welding resistance gear point half tone shines net time: 80-110Sec;
Wet film, the white net half tone of welding resistance shines net time: 180-220Sec;
Blue glue half tone shines net time: 500-600Sec and divides and complete exposure three times.
7. employing spray printing technology according to claim 1 is done the method for photoresist layer making printing screen plate, it is characterized in that, the concrete steps that taking-up screen frame carries out high-pressure washing development are:
A: leave standstill 5 minutes after exposure;
B: first moistening half tone is two-sided with tap water, then rinses with giant, until residual film washes down completely;
C: the half tone developing is placed on to ventilation natural air drying or oven dry.
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Cited By (4)
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CN105388711A (en) * | 2015-12-18 | 2016-03-09 | 景旺电子科技(龙川)有限公司 | Exposure technology of resistance welding screen printing plate |
CN108891123A (en) * | 2018-07-16 | 2018-11-27 | 深圳市崯涛油墨科技有限公司 | The production method and silk-screen halftone of silk-screen halftone |
CN110806678A (en) * | 2019-10-04 | 2020-02-18 | 北海市龙浩光电科技有限公司 | Manufacturing method of silk-screen printing plate |
CN111818736A (en) * | 2020-06-18 | 2020-10-23 | 江门市众阳电路科技有限公司 | Circuit board exposure method using screen printing solder mask window |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105388711A (en) * | 2015-12-18 | 2016-03-09 | 景旺电子科技(龙川)有限公司 | Exposure technology of resistance welding screen printing plate |
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CN110806678A (en) * | 2019-10-04 | 2020-02-18 | 北海市龙浩光电科技有限公司 | Manufacturing method of silk-screen printing plate |
CN111818736A (en) * | 2020-06-18 | 2020-10-23 | 江门市众阳电路科技有限公司 | Circuit board exposure method using screen printing solder mask window |
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