CN206968168U - A kind of half tone manufacture device for Dali stone ceramic tile - Google Patents
A kind of half tone manufacture device for Dali stone ceramic tile Download PDFInfo
- Publication number
- CN206968168U CN206968168U CN201720421768.5U CN201720421768U CN206968168U CN 206968168 U CN206968168 U CN 206968168U CN 201720421768 U CN201720421768 U CN 201720421768U CN 206968168 U CN206968168 U CN 206968168U
- Authority
- CN
- China
- Prior art keywords
- half tone
- glued membrane
- ceramic tile
- manufacture device
- stone ceramic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Laser Beam Processing (AREA)
Abstract
The utility model discloses a kind of a kind of half tone manufacture device for Dali stone ceramic tile of the present utility model, on the premise of can effectively ensure that the penetrating degree of half tone, improves silk-screen patterns resolution ratio.A kind of half tone manufacture device for Dali stone ceramic tile in the utility model, including：Installation unit, for screen tension to be arranged on into half tone framework；Gluing processing unit, for carrying out gluing processing to the silk screen, glued membrane is formed on the silk screen；Laser engraving processing unit, for carrying out laser engraving processing to the glued membrane according to material feature, the pattern with the material feature is formed on the glued membrane.
Description
Technical field
Ceramic tile processing technique field is the utility model is related to, more particularly to a kind of half tone for Dali stone ceramic tile manufactures dress
Put.
Background technology
Dali stone ceramic tile processing technology include it is traditional get rid of glaze, leaching glaze and glaze spraying, present dry glazing, frit cloth glaze and
Print glazing；Silk screen planographic, rubber roll engraving and printing and ink jet printing etc..Wherein, screen printing technique is to utilize system in advance
Make the half tone of pattern, then will print glaze by scraper passes through half tone, is imprinted on ceramic brick surface, forms pattern.
Half tone making is the important foundation of silk-screen printing, and each color is required to make a half tone.It is wherein important
Technical parameter is the selection of half tone mesh number (aperture) size, and mesh number is higher (aperture is smaller), and the resolution ratio of pattern is higher, but prints glaze
It is more difficult by mesh, easier generation network blocking, pattern aberration is produced, influences printing efficiency, vice versa.The manufacture of half tone
Method includes：Screen tension is arranged on half tone framework；Photoresists are coated on silk screen；Film is fitted in photoresists table
Face, and photosensitive processing is carried out to it；The photoresists sticked together on silk screen are rinsed out, rear half tone to be dried can be used.Half tone at present
The influence factor of quality includes penetrating degree and pattern accuracy.By in the traditional photosensitive lithographic of microscopic analysis, silk-screen patterns
Defect is largely due to two major reasons.
It is glued membrane and netting twine has an adhesion attachment, the non-pattern glued membrane on netting twine periphery can not be thoroughly removed during bath, is reduced
The penetrating degree of silk screen, " lacking flower ", " covering flower " are easily produced when printing and using, produces aberration.And as meshcount rises,
Situation is all the more serious.Second is that can only form glued membrane with grid cell, can not be to cause pattern wheel with non-whole grid protocol glued membrane
Wide distortion major reason, it is often aobvious regarding " grid print " and outstanding with the reduction situation of meshcount in brick face pattern after printing
Its is obvious.
Utility model content
A kind of half tone manufacture device for Dali stone ceramic tile of the present utility model, can effectively ensure that the penetrating degree of half tone
Under the premise of, improve silk-screen patterns resolution ratio.
A kind of half tone manufacture device for Dali stone ceramic tile in the utility model, including：
Installation unit, for screen tension to be arranged on into half tone framework；
Gluing processing unit, for carrying out gluing processing to silk screen, glued membrane is formed on silk screen；
Laser engraving processing unit, for carrying out laser engraving processing to glued membrane according to material feature, formed on glued membrane
Pattern with material feature.
Optionally,
Gluing processing unit includes：
Subelement is coated, for the coated with resins on silk screen.
Optionally,
The device also includes：
Curing process unit, for carrying out curing process to glued membrane.
Optionally,
The device also includes：
Digital filming unit, for carrying out digital filming to material, obtain carrying the electronic pictures of material feature；
Color separation unit, for carrying out color separation to electronic pictures using computer, obtain N monochromatic electronic pictures.
Optionally,
The laser engraving processing unit also includes：
Laser treatment subelement, for carrying out laser engraving processing to glued membrane according to any one Zhang Danse electronic pictures,
The pattern of monochromatic electronic pictures is formed on the glued membrane.
Optionally,
Web material is nylon.
Optionally,
Meshcount is not less than 120.
Optionally,
Silk screen pulling force is not less than per square meter 3kg.
Optionally,
Glue film thickness range 0.2~0.5.
Optionally,
Half tone framework is shaped as rectangle.
As can be seen from the above technical solutions, the utility model embodiment has advantages below：
A kind of half tone manufacture device for Dali stone ceramic tile of the utility model include installation unit, gluing processing unit and
Laser engraving processing unit.Screen tension is arranged on half tone framework by installation unit；Gluing processing unit applies to silk screen
Glue processing, forms glued membrane on silk screen；Laser engraving processing unit carries out laser engraving processing according to material feature to glued membrane,
Being formed on glued membrane has material characteristic pattern.Compared with traditional handicraft, the utility model is cancelled photosensitive in gluing processing step
The use of glue, cancel the use of film and photosensitive step, take and Dai Zi directly controls engraving using computer, it is not necessary to first make
Make film, cancel rinsing step.The non-pattern photoresists on netting twine periphery can not be thoroughly removed so as to efficiently solve rinsing step,
Reduce the technical problem of the penetrating degree of silk screen.The technical problems such as aberration are produced so as to efficiently solve " lacking flower " and " covering flower ".Adopt
Engraving is directly controlled effectively to solve that dry-film resist can only be formed with grid cell with computer, can not be with non-whole grid protocol photoresists
The technical problem of film, and then solve in the aobvious technical problem regarding " grid print " of brick face pattern.By controlling laser source strength, by electricity
The profile of the pattern of brain setting glued membrane is carved, it is ensured that when being removed to non-pattern glued membrane, will not damage netting twine.With
The half tone that " laser engraving " makes, resolution ratio is substantially high, and pattern definition is high, and mesh is penetrating.Eliminated in manufacturing process photosensitive
Glue, resin solidification can be used directly, without the use of photoresists, reduce the generation of waste water and harmful substance, reduce and be fabricated to
This.Half tone is smooth through Production of Ceramics practical application, print glaze infiltration, it is not easy to produces aberration, lacks flower, illiteracy flower defect is decreased obviously.
Brief description of the drawings
Fig. 1 is a kind of half tone manufacture device structural representation for Dali stone ceramic tile of the utility model.
Embodiment
A kind of half tone manufacture device for Dali stone ceramic tile of the present utility model, can effectively ensure that the penetrating degree of half tone
Under the premise of, improve silk-screen patterns resolution ratio.
Referring to Fig. 1, a kind of half tone manufacture device embodiment for Dali stone ceramic tile includes in the utility model：
Installation unit 101, for screen tension to be arranged on into half tone framework；
Gluing processing unit 102, for carrying out gluing processing to the silk screen, glued membrane is formed on the silk screen；
Laser engraving processing unit 103, for carrying out laser engraving processing to the glued membrane according to material feature, described
The pattern with the material feature is formed on glued membrane
The correspondence between said units is illustrated with the example in a practical application below：
Screen tension is arranged on half tone framework by installation unit 101 first；
In the present embodiment, screen tension is arranged on half tone framework by installation unit 101.
It should be noted that the web material is so that using nylon, meshcount is not less than 120, and silk screen is drawn in concrete operations
Power is not less than per square meter 3kg, and wherein half tone frame shape can be rectangle.
Then, gluing processing unit 102 carries out gluing processing to silk screen, and glued membrane is formed on silk screen；
In the present embodiment, gluing processing unit 102 carries out gluing processing to silk screen, and glued membrane is formed on silk screen.
It should be noted that the coated with resins on silk screen, glue film thickness range 0.2~0.5.
Finally, laser engraving processing unit 103 carries out laser engraving processing, the shape on glued membrane according to material feature to glued membrane
Into with material characteristic pattern.
In the present embodiment, laser engraving processing unit 103 carries out laser engraving processing according to material feature to glued membrane,
Being formed on glued membrane has material characteristic pattern.
Specific how according to material feature to carry out laser engraving processing to glued membrane, being formed on glued membrane has material characteristic pattern
Case will deploy explanation in subsequent embodiment.
In the present embodiment, screen tension is arranged on half tone framework by installation unit 101；Gluing processing unit 102 is to silk
Net carries out gluing processing, and glued membrane is formed on silk screen；Laser engraving processing unit 103 carries out laser according to material feature to glued membrane
Engraving processing, being formed on glued membrane has material characteristic pattern.Compared with traditional handicraft, the utility model is in gluing processing step
The middle use for cancelling photoresists, cancel the use of film and photosensitive step, takes and Dai Zi directly controls engraving using computer,
Film need not be first made, cancels rinsing step.The non-of netting twine periphery can not be thoroughly removed so as to efficiently solve rinsing step
Pattern photoresists, reduce the technical problem of the penetrating degree of silk screen.Aberration etc. is produced so as to efficiently solve " lacking flower " and " covering flower "
Technical problem.Computer is used directly to control engraving effectively to solve that dry-film resist can only be formed with grid cell, can not be with non-whole net
Trellis and then is solved in the aobvious technical problem regarding " grid print " of brick face pattern into the technical problem of dry-film resist.Swashed by controlling
The intensity of light source, by the profile of the pattern of computer setting carve glued membrane, it is ensured that, will not when removing non-pattern glued membrane
Damage netting twine.The half tone made with " laser engraving ", resolution ratio is substantially high, and pattern definition is high, and mesh is penetrating.Manufacturing process
In eliminate photoresists, resin solidification can be used directly, without the use of photoresists, reduce the generation of waste water and harmful substance,
Reduce cost of manufacture.Half tone is smooth through Production of Ceramics practical application, print glaze infiltration, it is not easy to produces aberration, scarce flower, illiteracy are spent scarce
Fall into and be decreased obviously.
A kind of half tone manufacture device embodiment for Dali stone ceramic tile of the utility model further comprises：Curing process list
Member 104, for carrying out curing process to glued membrane.
First, screen tension is arranged on half tone framework by installation unit 101；
Secondly, gluing processing unit 102 carries out gluing processing to silk screen, and glued membrane is formed on silk screen；
It should be noted that coating subelement 1021, for the coated with resins on the silk screen.
Then, curing process unit 104 carries out curing process to glued membrane；Curing process unit 104 can be carried out with resin
Curing process.
Finally, laser engraving processing unit 103 carries out laser engraving processing, the shape on glued membrane according to material feature to glued membrane
Into with material characteristic pattern.
In the present embodiment, system can carry out laser engraving processing according to material feature to glued membrane, be formed on glued membrane
With material characteristic pattern.
Specific how according to material feature to carry out laser engraving processing to glued membrane, being formed on glued membrane has material characteristic pattern
Case will deploy explanation in subsequent embodiment.
In the present embodiment, screen tension is arranged on half tone framework by installation unit 101；Gluing processing unit 102 is to silk
Net carries out gluing processing, and glued membrane is formed on silk screen and carries out curing process to it by curing process unit 104；At laser engraving
Manage unit 103 and laser engraving processing is carried out to glued membrane according to material feature, being formed on glued membrane has material characteristic pattern.With biography
System technique is compared, and the utility model cancels the use of photoresists in gluing processing step, cancels the use of film and photosensitive
Step, takes and the Dai Zi computer that uses directly controls engraving, it is not necessary to first makes film, cancels rinsing step.So as to effectively solve
Rinsing step of having determined can not thoroughly remove the non-pattern photoresists on netting twine periphery, reduce the technical problem of the penetrating degree of silk screen.From
And efficiently solve " lacking flower " and " covering flower " and produce the technical problems such as aberration.Directly controlling engraving effectively to solve using computer can only
Dry-film resist is formed with grid cell, can not be with the technical problem of non-whole grid protocol dry-film resist, and then solve in brick face figure
The aobvious technical problem regarding " grid print " of case.By controlling laser source strength, carried out by the profile of the pattern of computer setting to glued membrane
Carved, it is ensured that when being removed to non-pattern glued membrane, netting twine will not be damaged.The half tone made with " laser engraving ", resolution ratio
Obvious high, pattern definition is high, and mesh is penetrating.Photoresists are eliminated in manufacturing process, resin solidification can be used directly, are not required to make
With photoresists, reduce the generation of waste water and harmful substance, reduce cost of manufacture.Half tone is through Production of Ceramics practical application, print
Glaze infiltration is smooth, it is not easy to produces aberration, lacks flower, covers and spend defect to be decreased obviously.
A kind of half tone manufacture device embodiment for Dali stone ceramic tile further comprises in the utility model
The device also includes：
Digital filming unit 105, for carrying out digital filming to material, obtain carrying the electronic pictures of material feature；
Color separation unit 106, for carrying out color separation to electronic pictures using computer, obtain N monochromatic electronic pictures.
The laser engraving processing unit 103 also includes：
Laser treatment subelement 1031, for being carried out according to any one Zhang Danse electronic pictures to glued membrane at laser engraving
Reason, the pattern of monochromatic electronic pictures is formed on the glued membrane.
Screen tension is arranged on half tone framework by installation unit 101 first；
Then gluing processing unit 102 carries out gluing processing to silk screen, and glued membrane is formed on silk screen；
Curing process unit 104 carries out curing process to glued membrane；
Digital filming unit 105 carries out digital filming to material, obtains carrying the electronic pictures of material feature；
Color separation unit 106 carries out color separation using computer to electronic pictures, obtains N monochromatic electronic pictures；
The laser treatment subelement 1031 of the laser engraving processing unit 103 is according to any one Zhang Danse electronic pictures pair
Glued membrane carries out laser engraving processing, and the pattern of monochromatic electronic pictures is formed on glued membrane.
In the present embodiment, screen tension is arranged on half tone framework by installation unit 101；Gluing processing unit 102 is to silk
Net carries out gluing processing, glued membrane is formed on silk screen, curing process unit 104 carries out curing process to it；Digital filming unit
105 pairs of materials carry out digital filming, obtain carrying the electronic pictures of material feature；Color separation unit 106 is using computer to electronic chart
Piece carries out color separation, obtains N monochromatic electronic pictures；
The laser treatment subelement 1031 of laser engraving processing unit 103 is according to any one Zhang Danse electronic pictures to glued membrane
Laser engraving processing is carried out, the pattern of monochromatic electronic pictures is formed on glued membrane.Compared with traditional handicraft, the utility model is applying
Cancel the use of photoresists in glue processing step, cancel the use of film and photosensitive step, take and Dai Zi use computer direct
Connect control engraving, it is not necessary to first make film, cancel rinsing step.Net can not be thoroughly removed so as to efficiently solve rinsing step
The non-pattern photoresists on line periphery, reduce the technical problem of the penetrating degree of silk screen.So as to efficiently solve " lacking flower " and " covering flower "
Produce the technical problems such as aberration.Computer is used directly to control engraving effectively to solve that dry-film resist, nothing can only be formed with grid cell
Method is solved in the aobvious technical problem regarding " grid print " of brick face pattern with the technical problem of non-whole grid protocol dry-film resist.
By controlling laser source strength, by the profile of the pattern of computer setting carve glued membrane, it is ensured that to non-pattern glued membrane
During removing, netting twine will not be damaged.The half tone made with " laser engraving ", resolution ratio is substantially high, and pattern definition is high, and mesh leads to
Thoroughly.Photoresists are eliminated in manufacturing process, resin solidification can be used directly, without the use of photoresists, reduces waste water and is harmful to
The generation of material, reduces cost of manufacture.Half tone is smooth through Production of Ceramics practical application, print glaze infiltration, it is not easy to aberration is produced,
Flower is lacked, covers and spends defect to be decreased obviously.
Each functional unit in each embodiment of the utility model can be integrated in a processing unit or
Unit is individually physically present, can also two or more units it is integrated in a unit.Above-mentioned integrated unit
Both it can be realized, can also be realized in the form of SFU software functional unit in the form of hardware.
If the integrated unit is realized in the form of SFU software functional unit and is used as independent production marketing or use
When, it can be stored in a computer read/write memory medium.Based on such understanding, the technical solution of the utility model sheet
The part to be contributed in other words to prior art in matter or all or part of the technical scheme can be with software products
Form is embodied, and the computer software product is stored in a storage medium, including some instructions to cause one meter
Machine equipment (can be personal computer, server, or network equipment etc.) is calculated to perform described in each embodiment of the utility model
The all or part of step of method.And foregoing storage medium includes：USB flash disk, mobile hard disk, read-only storage (ROM, Read-
Only Memory), random access memory (RAM, Random Access Memory), magnetic disc or CD etc. are various can be with
The medium of store program codes.
Described above, above example is only to illustrate the technical solution of the utility model, rather than its limitations；Although ginseng
The utility model is described in detail according to previous embodiment, it will be understood by those within the art that：It is still
Technical scheme described in foregoing embodiments can be modified, or which part technical characteristic is equally replaced
Change；And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the utility model technical scheme
Spirit and scope.
Claims (10)
- A kind of 1. half tone manufacture device for Dali stone ceramic tile, it is characterised in that including：Installation unit, for screen tension to be arranged on into half tone framework；Gluing processing unit, for carrying out gluing processing to the silk screen, glued membrane is formed on the silk screen；Laser engraving processing unit, for carrying out laser engraving processing to the glued membrane according to material feature, on the glued membrane Form the pattern with the material feature.
- 2. the half tone manufacture device according to claim 1 for Dali stone ceramic tile, it is characterised in thatThe gluing processing unit includes：Subelement is coated, for the coated with resins on the silk screen.
- 3. the half tone manufacture device according to claim 1 for Dali stone ceramic tile, it is characterised in thatDescribed device also includes：Curing process unit, for carrying out curing process to the glued membrane.
- 4. the half tone manufacture device according to claim 1 for Dali stone ceramic tile, it is characterised in thatDescribed device also includes：Digital filming unit, for carrying out digital filming to material, obtain carrying the electronic pictures of the material feature；Color separation unit, for carrying out color separation to the electronic pictures using computer, obtain N monochromatic electronic pictures.
- 5. the half tone manufacture device according to claim 4 for Dali stone ceramic tile, it is characterised in thatThe laser engraving processing unit also includes：Laser treatment subelement, for carrying out laser engraving processing to the glued membrane according to any one Zhang Danse electronic pictures, The pattern of the monochromatic electronic pictures is formed on the glued membrane.
- 6. the half tone manufacture device according to any one of claim 1 to 5 for Dali stone ceramic tile, it is characterised in that The web material is nylon.
- 7. the half tone manufacture device according to any one of claim 1 to 5 for Dali stone ceramic tile, it is characterised in that The meshcount is not less than 120.
- 8. the half tone manufacture device according to any one of claim 1 to 5 for Dali stone ceramic tile, it is characterised in that The silk screen pulling force is not less than per square meter 3kg.
- 9. the half tone manufacture device according to any one of claim 1 to 5 for Dali stone ceramic tile, it is characterised in that The glue film thickness range 0.2~0.5.
- 10. the half tone manufacture device according to any one of claim 1 to 5 for Dali stone ceramic tile, the screen plate frame Frame is shaped as rectangle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720421768.5U CN206968168U (en) | 2017-04-20 | 2017-04-20 | A kind of half tone manufacture device for Dali stone ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720421768.5U CN206968168U (en) | 2017-04-20 | 2017-04-20 | A kind of half tone manufacture device for Dali stone ceramic tile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206968168U true CN206968168U (en) | 2018-02-06 |
Family
ID=61411897
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720421768.5U Active CN206968168U (en) | 2017-04-20 | 2017-04-20 | A kind of half tone manufacture device for Dali stone ceramic tile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206968168U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111391474A (en) * | 2020-02-26 | 2020-07-10 | 清远市简一陶瓷有限公司 | Silk screen suitable for all layouts in marble tile and manufacturing method thereof |
-
2017
- 2017-04-20 CN CN201720421768.5U patent/CN206968168U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111391474A (en) * | 2020-02-26 | 2020-07-10 | 清远市简一陶瓷有限公司 | Silk screen suitable for all layouts in marble tile and manufacturing method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102950872B (en) | A kind of making apparatus of screen printing screens and preparation method | |
| CN202862770U (en) | Manufacturing equipment of screen printing plate in silk screen printing | |
| JP2009051062A (en) | Screen process printing method, plate making method of stencil for screen process printing, stencil for screen process printing, plate making device for stencil for screen process printing, regenerative device for stencil for screen process printing and screen process printing device | |
| CN105346213B (en) | Composite halftone with choana and preparation method thereof | |
| CN103331995B (en) | A kind of calibration equipment of screen printing of ceramic tiles and use its method | |
| CN206968168U (en) | A kind of half tone manufacture device for Dali stone ceramic tile | |
| CN102049898A (en) | Technology for producing liquid wallpaper silk screen mould | |
| CN108688299A (en) | A kind of multiple film layer silk-screen halftone and preparation method thereof | |
| CN108583039A (en) | A kind of cold stamping process and the instant lottery using the technique | |
| CN103182832A (en) | Process for high-precision screen printing by straight screen printing technology | |
| CN106915145A (en) | A kind of half tone manufacture method for Dali stone ceramic tile | |
| CN104742493A (en) | Screen printing plate and making method thereof | |
| CN103397329B (en) | A kind of production technique of stainless steel dot matrix friction plate | |
| CN107323067A (en) | A kind of screen printing method and system, method for printing screen and system | |
| JPH07263845A (en) | Method and equipment for manufacturing printed wiring board | |
| CN106954347A (en) | The method that light printing prepares nano-silver thread circuit board | |
| JP2974647B2 (en) | Plate making method for thick film printing plate for screen printing | |
| TW201125734A (en) | Screen plate and manufacturing method thereof | |
| CN108715082A (en) | A kind of halftone preparation method improving film aligning success rate | |
| CN207164463U (en) | A kind of screen printing system, screen printing system | |
| CN204749462U (en) | Characters piece film structure of circuit board | |
| US853863A (en) | Method of producing pictures, designs, &c. | |
| JP2580473B2 (en) | Printing plate making method | |
| CN1221385C (en) | Screen making process | |
| CN106671630A (en) | Printing method of three-dimensional braille bumps |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: Room 201, room 301-304, room 401-404, room 501-502, block 4, No. 28, Jihua first road, Chancheng District, Foshan City, Guangdong Province Co-patentee after: QINGYUAN JIANYI CERAMICS Co.,Ltd. Patentee after: Guangdong Jianyi (Group) Ceramics Co., Ltd Address before: Chancheng District of Guangdong city in Foshan province 528000 quarter of Huayi Road No. 28 four Room 201, 301-304, 401-404, 501-502 room Co-patentee before: QINGYUAN JIANYI CERAMICS Co.,Ltd. Patentee before: FOSHAN CITY GANI CERAMICS Co.,Ltd. |