Quiet bearing holdere pros and cons automatic finisher
Technical field
The present invention relates to a kind of quiet bearing holdere pros and cons automatic finisher.
Background technology
Quiet bearing holdere needs its pros and cons to distinguish and taxonomic revision before assembling and packing, and existing production technology is to adopt the artificial pros and cons of distinguishing, and the pros and cons that completes by hand retainer arranges and counting packing.Because quiet bearing holdere is for producing in enormous quantities, this separation method exists the problems such as separation efficiency is low, labour intensity is large.
In the processing process of quiet bearing holdere, after retainer is arranged, need to count blanking to retainer, traditional mode of production adopts artificial blanking and counting, and the efficiency that wastes time and energy is low.The blanking of quiet bearing holdere should complete automatic blanking according to production requirement, adapts to the requirement that production efficiency improves.Especially, when ribbon retainer is carried out to blanking, should be able to add up the quantity of retainer in each blanking, thereby facilitate ensuing counting packing.
Summary of the invention
In order to solve the artificial separated problem that production efficiency is low, labour intensity is large existing in existing production technology, the invention provides a kind of quiet bearing holdere pros and cons automatic finisher, its pros and cons that can not only complete retainer is separated, and can also, according to production requirement, automatically count blanking.
Technical solution of the present invention is:
A kind of quiet bearing holdere pros and cons automatic finisher, comprise frame, lower mold mechanism, discharge mechanism, counting cutting agency, feed mechanism, material fetching mechanism, rotating mechanism, discharge mechanism, material fetching mechanism are fixed on upper mould fixed plate, and upper mould fixed plate is connected in frame; Lower mold mechanism, counting cutting agency, feed mechanism, rotating mechanism are connected on base plate, and base plate is connected in frame.
Described lower mold mechanism comprises counterdie, counterdie rotating disk, counterdie base, and counterdie is fixed on counterdie rotating disk, and counterdie rotating disk connection rotating shaft, is equipped with angular contact ball bearing in rotating shaft, and rotating shaft forms to roll with rotating shaft overcoat and rotating shaft inner sleeve and coordinates; It is secondary that rotating shaft connects disk gear, by rotary tray motor, driven;
On upper mould fixed plate, be fixed with patrix guide pillar, patrix guide pillar is by matching and play the guiding role with hole corresponding on counterdie; Upper mould fixed plate connects the axis of guide, and the axis of guide and linear bearing form to roll and coordinate, for moving up and down of upper mould fixed plate led; Patrix cylinder connects upper mould fixed plate by lifting screw, and described counterdie comprises counterdie base and steel ball, is provided with the steel ball with retainer pocket hole formed objects on counterdie base, and steel ball is uniform along counterdie base circumferencial direction.
Preferably, described counting cutting agency comprises Qi Liao mechanism and blanking motor, blanking rotating shaft, plays material cylinder, plays material mould bases,
Described Qi Liao mechanism comprises retainer base, retainer bar, retainer orienting sleeve, retainer cylinder adapter shaft, retainer cylinder, annular retainer spring, supporting hook, retainer base is connected on retainer bar, the interference of retainer bar is equipped with retainer orienting sleeve, retainer orienting sleeve and retainer cylinder adapter shaft bearing fit; Supporting hook coordinates with retainer base sliding, by annular retainer spring, draws in, holds out against on retainer cylinder adapter shaft;
Retainer adapter shaft connects retainer cylinder, and retainer cylinder has been fixed on material mould bases, rises on material mould bases and has been equipped with material guide pin bushing, plays material guide pin bushing and plays material guide pillar bearing fit, for playing the guiding that moves up and down of material mould bases; Play material mould bases and passed through to expect that cylinder adapter shaft has connected material cylinder, play a material cylinder and be fixed in blanking rotating shaft, blanking rotating shaft connects blanking motor by muff coupling, and blanking motor is connected in frame.
Preferably, described blanking motor is stepping motor, is equipped with blanking shaft bearing in blanking rotating shaft, and blanking shaft bearing forms to roll with blanking rotating shaft inner sleeve, blanking rotating shaft overcoat and coordinates, and blanking rotating shaft inner sleeve, blanking rotating shaft overcoat are connected in frame.
Preferably, between material fetching mechanism and discharge mechanism, be provided with sensor for countering.
Preferably, the quantity of counterdie is corresponding with discharge mechanism and material fetching mechanism on upper mould fixed plate respectively with position.
Preferably, rotary tray motor is stepping motor, and upper mould fixed plate is provided with patrix cushion collar.
Preferably, described discharge mechanism comprises material distributing rod and sub-material nail, blowing base, blowing cam, annular blowing spring, blowing pivoted arm, described material distributing rod and sub-material nail are slidedly assemblied on blowing base, polygon surface by annular blowing spring top clamping at blowing cam, blowing cam connects blowing pivoted arm, and blowing pivoted arm connects blowing cylinder by blowing pivoted arm connecting pin.
Preferably, described material fetching mechanism comprises feeding holding claw, feeding base and annular feeding spring, and feeding holding claw is hinged on feeding base, by annular feeding spring, feeding holding claw is closed up.
The invention has the beneficial effects as follows, automatically complete the pros and cons separation of quiet bearing holdere and arrange, and can automatically complete counting blanking according to production requirement, greatly improved production efficiency, reduced labour intensity.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment.
Fig. 2 is the birds-eye view of embodiment.
Fig. 3 is the cutaway view of separation device in embodiment.
Fig. 4 is the cutaway view of counting cutting agency in embodiment.
Fig. 5 is the structural representation of discharge mechanism in embodiment.
Fig. 6 is the structural representation of material fetching mechanism in embodiment.
Fig. 7 is the structural representation of embodiment Zhong Qiliao mechanism.
Fig. 8 is reverse side separation principle figure in embodiment.
Fig. 9 is positive separation principle figure in embodiment.
In figure, 1, frame, 2, separation device, 3, discharge mechanism, 4, counting cutting agency, 5, feed mechanism, 6, sensor for countering, 7, material fetching mechanism, 8, rotating mechanism, 9, rotary tray motor, 10, patrix cylinder, 11, disk gear is secondary, and 12, rotating shaft overcoat, 13, rotating shaft inner sleeve, 14, counterdie rotating disk, 15, blowing cylinder, 16, upper mould fixed plate, 17, patrix guide pillar, 18, patrix cushion collar, 19, material loading bar, 20, lifting screw, 21, rotating shaft, 22, counterdie, 23, the axis of guide, 24, linear bearing, 25, base plate, 26, angular contact ball bearing, 27, blanking motor, 28, muff coupling, 29, blanking rotating shaft, 30, blanking rotating shaft overcoat, 31, blanking shaft bearing, 32, blanking rotating shaft inner sleeve, 33, retainer base, 34, retainer cylinder, 35, play material mould bases, 36, play material guide pillar, 37, play material guide pin bushing, 38, play material cylinder adapter shaft, 39, play material cylinder, 40, retainer cylinder adapter shaft, 41, blowing base, 42, blowing spring, 43, blowing cam, 44, material distributing rod, 45, sub-material nail, 46, blowing pivoted arm, 47, blowing pivoted arm connecting pin, 48, feeding base, 49, feeding holding claw, 50, feeding spring, 51, retainer bar, 52, retainer orienting sleeve, 53, supporting hook, 54, retainer spring, 55, retainer, 56, steel ball, 57, counterdie base.
The specific embodiment
Below in conjunction with accompanying drawing, describe the preferred embodiments of the present invention in detail.
As depicted in figs. 1 and 2, the present embodiment provides a kind of quiet bearing holdere pros and cons automatic finisher, comprise frame 1, lower mold mechanism 2, discharge mechanism 3, counting cutting agency 4, feed mechanism 5, material fetching mechanism 7, rotating mechanism 8, discharge mechanism 3, material fetching mechanism 7 are fixed on upper mould fixed plate 16, and upper mould fixed plate 16 is connected in frame 1; Lower mold mechanism 2, counting cutting agency 4, feed mechanism 5, rotating mechanism 8 are connected on base plate 25, and base plate 25 is connected in frame 1.
As shown in Figure 3, lower mold mechanism comprises counterdie 22, counterdie rotating disk 14, counterdie base 57, as shown in Figure 1, counterdie 22 is fixed on counterdie rotating disk 14, counterdie rotating disk 14 connection rotating shafts 21, angular contact ball bearing 26 is housed in rotating shaft 21, and rotating shaft 21 forms to roll with rotating shaft overcoat 12 and rotating shaft inner sleeve 13 and coordinates; Rotating shaft 21 connects disk gear pair 11, by rotary tray motor 9, is driven, and wherein rotary tray motor 9 is stepping motor;
On upper mould fixed plate 16, be fixed with patrix guide pillar 17, by matching and play the guiding role with hole corresponding on counterdie 22; Upper mould fixed plate 16 connects the axis of guide 23, and the axis of guide 23 and linear bearing 24 form to roll and coordinate, thereby lead for moving up and down of upper mould fixed plate 16.Patrix cylinder 10 connects upper mould fixed plate 16 by lifting screw 20, and upper mould fixed plate 16 is provided with patrix cushion collar 18, thereby can cushion the impact that upper mould fixed plate 16 declines after putting in place.
As shown in Figure 8 and Figure 9, described counterdie 22 comprises counterdie base 57 and steel ball 56, is provided with the steel ball 56 with retainer 55 pocket hole formed objects on counterdie base 57, and steel ball 56 is uniform along counterdie base 57 circumferencial directions.
As shown in Figure 7, counting cutting agency 4 comprises Qi Liao mechanism and blanking motor 27, blanking rotating shaft 29, plays material cylinder 39, plays material mould bases 35, described Qi Liao mechanism comprises retainer base 33, retainer bar 51, retainer orienting sleeve 52, retainer cylinder adapter shaft 40, retainer cylinder 34, annular retainer spring 54, supporting hook 53, retainer base 33 is connected on retainer bar 51,33 interference of retainer base are equipped with retainer orienting sleeve 52, retainer orienting sleeve 52 and retainer cylinder adapter shaft 40 bearing fits, thus be its guiding; Supporting hook 53 and retainer base 33 bearing fits, draw in by annular retainer spring 54, holds out against on retainer cylinder adapter shaft 40.
As shown in Figure 4, retainer adapter shaft connects retainer cylinder 34, and retainer cylinder 34 has been fixed on material mould bases 35, rises on material mould bases 35 and has been equipped with material guide pin bushing 37, plays material guide pin bushing 37 and plays material guide pillar 36 bearing fits, thereby being the guiding that moves up and down of material mould bases 35; Play material mould bases 35 and passed through to expect that cylinder adapter shaft 38 has connected material cylinder 39, play material cylinder 39 and be fixed in blanking rotating shaft 29, blanking rotating shaft 29 connects blanking motor 27 by muff coupling 28, and blanking motor 27 is connected in frame 1, wherein, blanking motor 27 is stepping motor; In blanking rotating shaft 29, be equipped with blanking shaft bearing 31, blanking shaft bearing 31 forms to roll with blanking rotating shaft inner sleeve 32, blanking rotating shaft overcoat 30 and coordinates, and blanking rotating shaft inner sleeve 32, blanking rotating shaft overcoat 30 are connected in frame 1.
As shown in Figure 5, described discharge mechanism 3 comprises material distributing rod 44 and sub-material nail 45, blowing base 41, blowing cam 43, annular blowing spring 42, blowing pivoted arm connecting pin 47, material distributing rod 44 and sub-material nail 45 are slidedly assemblied on blowing base 41, by annular blowing spring 42, hold out against the polygon surface at blowing cam 43, blowing cam 43 connects blowing pivoted arm connecting pin 47, and blowing pivoted arm connecting pin 47 connects blowing cylinder 15 by blowing pivoted arm connecting pin 47 connecting pins.
As shown in Figure 6, described material fetching mechanism 7 comprises feeding holding claw 49, feeding base 48 and annular feeding spring 50, and feeding holding claw 49 is hinged on feeding base 48, by annular feeding spring 50, closes up.
Principle of work:
First some is adjacent in tandem on material loading bar 19 successively regardless of the retainer of pros and cons, press start button, rotary tray motor 9 is done stepping rotation, drive counterdie rotating disk 14 to be rotated in place, now, 10 actions of patrix cylinder, drive upper mould fixed plate 16 to move down, after putting in place, 15 actions of blowing cylinder, drive 47 rotations of blowing pivoted arm connecting pin, thereby make 43 rotations of blowing cam, blowing cam 43 outwards opens material distributing rod 44, sub-material nail 45 inwardly shrinks, because sub-material nail 45 differs certain altitude with material distributing rod 44, foot retainer 55 falls, fall into counterdie 22, other retainers 55 are held by sub-material nail 45, thereby complete the material loading of monolithic retainer 55.
As shown in Figure 8, for the retainer 55 that falls into counterdie 22, if its plane, at upper (reverse side),, because its pocket hole outside face contacts with steel ball 56, is compared in upper (front) with sphere, as shown in Figure 9, the height of retainer 55 is relatively high.Simultaneously, material fetching mechanism 7 moves down with upper mould fixed plate 16, after putting in place, as shown in Figure 6, the inclined-plane, inner side of feeding holding claw 49 is pressed on the annulus outside of retainer 55, antagonistic force due to retainer 55, feeding holding claw 49 overcomes the application force of feeding spring 50 and outwards opens, when retainer 55 enters dehiscing when middle of feeding holding claw 49 completely, inclined-plane, inner side and the retainer 55 of feeding holding claw 49 disengage, feeding holding claw 49 is closed up under the effect of feeding spring 50, thereby retainer 55 is embraced, and completes the arrangement of retainer 55.
And the material fetching mechanism 7 of negate face retainer 55 is highly greater than the material fetching mechanism 7 of getting front retainer 55, therefore, reverse side retainer 55 is removed at this station, front retainer 55 rotates to next station with counterdie 22, then got the material fetching mechanism 7 of front retainer 55 and taken away, thereby completed the pros and cons separation of retainer 55 and arranged.
Between material fetching mechanism 7 and discharge mechanism 3, be respectively arranged with sensor for countering 6, when counterdie rotating disk 14 drives counterdie 22 rotations through respective sensor below, if there is retainer 55 in the counterdie of corresponding station 22, count, system is calculated the front and back sensor of each material fetching mechanism 7 automatically, just can obtain retainer 55 quantity that this material fetching mechanism 7 picks up.
The retainer 55 picking up when material fetching mechanism 7 reaches specified quantity, blanking motor 27 actions, drive blanking rotating shaft 29 to rotate to an angle, make retainer bar 51 concentric with this material fetching mechanism 7, after putting in place, play 39 actions of material cylinder, by playing material cylinder adapter shaft 38, driven material mould bases 35 to move downward, after putting in place, 34 actions of retainer cylinder, drive retainer cylinder adapter shaft 40 to move downward.As shown in Figure 7, retainer cylinder adapter shaft 40 lower ends are the conical surface, and the application force that supporting hook 53 overcomes retainer spring 54 under the effect of the conical surface outwards opens, thereby is held in retainer 55 bottoms.Play 39 actions of material cylinder, by playing material cylinder adapter shaft 38, driven material mould bases 35 upward movements, thereby the retainer of specified quantity 55 is taken out.27 actions of blanking motor, drive blanking rotating shaft 29 to rotate to an angle, and after putting in place, retainer cylinder 34 resets, thereby supporting hook 53 closes up under the effect of retainer spring 54, thereby the some of putting in order and the consistent retainer 55 of direction are put into assigned address.So far, pros and cons separation and the counting blanking of retainer 55 have been completed.