CN103964188B - The separation method for sorting of quiet bearing holdere - Google Patents
The separation method for sorting of quiet bearing holdere Download PDFInfo
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- CN103964188B CN103964188B CN201410165659.2A CN201410165659A CN103964188B CN 103964188 B CN103964188 B CN 103964188B CN 201410165659 A CN201410165659 A CN 201410165659A CN 103964188 B CN103964188 B CN 103964188B
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- retainer
- fetching mechanism
- cylinder
- ribbon
- sorting
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Abstract
The invention provides a kind of separation method for sorting of quiet bearing holdere, by tandem on material loading bar for the ribbon retainer regardless of pros and cons, carry out the material loading of monolithic retainer successively; When the plane of retainer is upper, i.e. reverse side retainer, makes the pocket hole outside face of retainer contact with steel ball, and with the sphere of retainer upper, namely front retainer is compared, and the height of retainer is relatively high; The height of the material fetching mechanism of the negate face of setting retainer is greater than the material fetching mechanism getting front retainer, reverse side retainer is removed at this station, front retainer rotates to next station, is then taken away by the material fetching mechanism getting front retainer, and the pros and cons completing retainer is separated and arranges; This separation method for sorting, the pros and cons that can complete ribbon retainer is separated and arranges, and according to production requirement, automatically can complete counting blanking, drastically increase production efficiency, reduce labour intensity.
Description
Technical field
The present invention relates to a kind of separation method for sorting of quiet bearing holdere.
Background technology
Ribbon retainer needs to carry out differentiation and taxonomic revision to its pros and cons before assembling and packaging, and existing production technology adopts manually to distinguish pros and cons, and the pros and cons completing retainer by hand arranges and counting packaging.Because ribbon retainer is for producing in enormous quantities, this separation method also exists the problems such as separation efficiency is low, labour intensity is large.
In the processing process of ribbon retainer, after arranging ribbon retainer, need to carry out blanking to ribbon retainer, traditional mode of production adopts artificial blanking, and the efficiency that wastes time and energy is low.The blanking of ribbon retainer should complete automatic blanking according to production requirement, adapts to the requirement that production efficiency improves.Especially, when blanking is carried out to ribbon retainer, the quantity of the retainer of each blanking should be able to be added up, thus facilitate ensuing counting to pack.
Summary of the invention
In order to solve the artificial problem that production efficiency is low, labour intensity is large being separated existence in existing production technology, the invention provides a kind of separation method for sorting of quiet bearing holdere, its pros and cons that can not only complete retainer is separated, and according to production requirement, can also realize counting blanking.
Technical solution of the present invention is:
A separation method for sorting for quiet bearing holdere,
By in tandem on material loading bar for the ribbon retainer regardless of pros and cons, carry out the material loading of monolithic retainer successively;
When the plane of retainer is upper, i.e. reverse side retainer, makes the pocket hole outside face of retainer contact with steel ball, and with the sphere of retainer upper, namely front retainer is compared, and the height of retainer is relatively high;
The height of the material fetching mechanism of the negate face of setting retainer is greater than the material fetching mechanism getting front retainer, reverse side retainer is removed at this station, front retainer rotates to next station, is then taken away by the material fetching mechanism getting front retainer, and the pros and cons completing retainer is separated and arranges.
Preferably, the concrete steps being realized the monolithic material loading of retainer by discharge mechanism are: by tandem for ribbon retainer on material loading bar, do stepping by rotary tray motor to rotate, counterdie turntable rotation is driven to put in place, patrix cylinder drives upper mould fixed plate to move down, after putting in place, the action of blowing cylinder, blowing pivoted arm is driven to rotate, blowing cam is rotated, blowing cam promotes material distributing rod is outwards opened, sub-material nail inwardly shrinks, because sub-material nail differs with the height of material distributing rod, then the monolithic retainer of foot falls, fall into counterdie, other retainers are held by sub-material nail, complete the material loading of monolithic retainer.
Preferably, the material step of material fetching mechanism is specially: after material fetching mechanism moves down and puts in place, the medial slope of feeding holding claw is pressed on outside the annulus of retainer, the antagonistic force of retainer makes feeding holding claw overcome the application force of feeding spring and outwards open, when retainer enter completely feeding holding claw dehisce middle time, medial slope and the retainer of feeding holding claw disengage, and feeding holding claw is closed up under the effect of feeding spring, retainer is embraced by feeding holding claw, completes the arrangement of retainer.
Preferably, sensor for countering is respectively arranged with between material fetching mechanism and discharge mechanism, when counterdie driven by rotary disc counterdie rotates past below corresponding counts sensor, if have retainer in the counterdie of corresponding station, then count, the sensor for countering of each material fetching mechanism is calculated, obtains the quantity of the retainer that this material fetching mechanism picks up.
Preferably, the retainer picked up when material fetching mechanism reaches specified quantity, then blanking driven by motor blanking rotating shaft rotates, make retainer bar concentric with this material fetching mechanism, after putting in place, play the action of material cylinder, material mould bases has been driven to move downward by playing material cylinder adapter shaft, after putting in place, the action of retainer cylinder, drives retainer cylinder adapter shaft to move downward; Retainer cylinder adapter shaft lower end is the conical surface, then the application force that supporting hook overcomes retainer spring under the effect of the conical surface outwards opens, thus is held by retainer bottom retainer.
Preferably, play material cylinder and passed through to expect that cylinder adapter shaft has driven material mould bases upward movement, the retainer of specified quantity is taken out.
Preferably, after blanking driven by motor blanking rotating shaft is rotated in place, retainer cylinder resets, and supporting hook closes up under the effect of retainer spring, by put in order quantitatively and the consistent retainer in direction puts into assigned address, the pros and cons completing retainer is separated and counting blanking.
The invention has the beneficial effects as follows, the pros and cons that automatically can complete ribbon retainer is separated and arranges, and according to production requirement, can realize counting blanking, drastically increase production efficiency, reduce labour intensity.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment.
Fig. 2 is the birds-eye view of embodiment.
Fig. 3 is the cutaway view of separation device in embodiment.
Fig. 4 is the cutaway view counting cutting agency in embodiment.
Fig. 5 is the structural representation of discharge mechanism in embodiment.
Fig. 6 is the structural representation of material fetching mechanism in embodiment.
Fig. 7 is the structural representation of embodiment Zhong Qiliao mechanism.
Fig. 8 is reverse side separation principle figure in embodiment.
Fig. 9 is front separation principle figure in embodiment.
In figure, 1, frame, 2, separation device, 3, discharge mechanism, 4, counting cutting agency, 5, feed mechanism, 6, sensor for countering, 7, material fetching mechanism, 8, rotating mechanism, 9, rotary tray motor, 10, patrix cylinder, 11, disk gear is secondary, and 12, rotating shaft overcoat, 13, rotating shaft inner sleeve, 14, counterdie rotating disk, 15, blowing cylinder, 16, upper mould fixed plate, 17, patrix guide pillar, 18, patrix cushion collar, 19, material loading bar, 20, lifting screw, 21, rotating shaft, 22, counterdie, 23, the axis of guide, 24, linear bearing, 25, base plate, 26, angular contact ball bearing, 27, blanking motor, 28, muff coupling, 29, blanking rotating shaft, 30, blanking rotating shaft overcoat, 31, blanking shaft bearing, 32, blanking rotating shaft inner sleeve, 33, retainer base, 34, retainer cylinder, 35, play material mould bases, 36, play material guide pillar, 37, play material guide pin bushing, 38, play material cylinder adapter shaft, 39, play material cylinder, 40, retainer cylinder adapter shaft, 41, blowing base, 42, blowing spring, 43, blowing cam, 44, material distributing rod, 45, sub-material is followed closely, and 46, blowing pivoted arm, 47, blowing pivoted arm connecting pin, 48, feeding base, 49, feeding holding claw, 50, feeding spring, 51, retainer bar, 52, retainer orienting sleeve, 53, supporting hook, 54, retainer spring, 55, retainer, 56, steel ball, 57, counterdie base.
Detailed description of the invention
The preferred embodiments of the present invention are described in detail below in conjunction with accompanying drawing.
As depicted in figs. 1 and 2, the present embodiment provides a kind of ribbon retainer pros and cons seperator, comprise frame 1, separation device 2, discharge mechanism 3, counting cutting agency 4, feed mechanism 5, material fetching mechanism 7, rotating mechanism 8, discharge mechanism 3, material fetching mechanism 7 are fixed on upper mould fixed plate 16, and upper mould fixed plate 16 is connected in frame 1; Separation device 2, counting cutting agency 4, feed mechanism 5, rotating mechanism 8 are connected on base plate 25, and base plate 25 is connected in frame 1.
As shown in Figure 3, separation device 2 comprises lower die mechanism and upper mould fixed plate 16, patrix guide pillar 17, patrix cylinder 10; Lower die mechanism comprises counterdie 22, counterdie rotating disk 14, and as shown in Figure 1, counterdie 22 is fixed on counterdie rotating disk 14, and counterdie rotating disk 14 connection rotating shaft 21, rotating shaft 21 is equipped with angular contact ball bearing 26, and rotating shaft 21 is formed to roll with rotating shaft overcoat 12 and rotating shaft inner sleeve 13 and coordinates; Rotating shaft 21 connects disk gear pair 11, is driven by rotary tray motor 9, and wherein rotary tray motor 9 is stepping motor;
Patrix guide pillar 17 is fixed on upper mould fixed plate 16, and being matched by the hole corresponding with on counterdie 22 is play the guiding role; Upper mould fixed plate 16 connects the axis of guide 23, and the axis of guide 23 and linear bearing 24 are formed to roll and coordinate, thus lead for moving up and down of upper mould fixed plate 16.Patrix cylinder 10 connects upper mould fixed plate 16 by lifting screw 20, and upper mould fixed plate 16 is provided with patrix cushion collar 18, thus can cushion upper mould fixed plate 16 decline put in place after impact.
As shown in Figure 8 and Figure 9, described counterdie 22 comprises counterdie base 57 and steel ball 56, and counterdie base 57 is provided with the steel ball 56 with retainer 55 pocket hole formed objects, steel ball 56 is uniform along counterdie base 57 circumferencial direction.
As shown in Figure 7, counting cutting agency 4 comprises Qi Liao mechanism and blanking motor 27, blanking rotating shaft 29, plays material cylinder 39, plays material mould bases 35, described Qi Liao mechanism comprises retainer base 33, retainer bar 51, retainer orienting sleeve 52, retainer cylinder adapter shaft 40, retainer cylinder 34, annular retainer spring 54, supporting hook 53, retainer base 33 is connected on retainer bar 51, retainer base 33 elastic conjunction has retainer orienting sleeve 52, retainer orienting sleeve 52 and retainer cylinder adapter shaft 40 bearing fit, thus be its guiding; Supporting hook 53 and retainer base 33 bearing fit, drawn in by annular retainer spring 54, hold out against on retainer cylinder adapter shaft 40.
As shown in Figure 4, retainer adapter shaft connects retainer cylinder 34, and retainer cylinder 34 has been fixed on material mould bases 35, rises on material mould bases 35 and has been equipped with material guide pin bushing 37, play material guide pin bushing 37 and material guide pillar 36 bearing fit, thus be expect mould bases 35 move up and down guiding; Play material mould bases 35 to have passed through to expect that cylinder adapter shaft 38 has connected material cylinder 39, playing material cylinder 39 is fixed in blanking rotating shaft 29, and blanking rotating shaft 29 connects blanking motor 27 by muff coupling 28, and blanking motor 27 is connected in frame 1, wherein, blanking motor 27 is stepping motor; Blanking rotating shaft 29 is equipped with blanking shaft bearing 31, blanking shaft bearing 31 is formed to roll with blanking rotating shaft inner sleeve 32, blanking rotating shaft overcoat 30 and coordinates, and blanking rotating shaft inner sleeve 32, blanking rotating shaft overcoat 30 are connected in frame 1.
As shown in Figure 5, described discharge mechanism 3 comprises material distributing rod 44 and sub-material nail 45, blowing base 41, blowing cam 43, annular blowing spring 42, blowing pivoted arm connecting pin 47, material distributing rod 44 and sub-material nail 45 are slidedly assemblied on blowing base 41, the polygon surface at blowing cam 43 is held out against by annular blowing spring 42, blowing cam 43 connects blowing pivoted arm connecting pin 47, and blowing pivoted arm connecting pin 47 connects blowing cylinder 15 by blowing pivoted arm connecting pin 47 connecting pin.
As shown in Figure 6, described material fetching mechanism 7 comprises feeding holding claw 49, feeding base 48 and annular feeding spring 50, and feeding holding claw 49 is hinged on feeding base 48, is closed up by annular feeding spring 50.
The separation method for sorting of wave-shaped retainer:
First some is adjacent in tandem on material loading bar 19 successively regardless of the ribbon retainer of pros and cons, press start button, rotary tray motor 9 does stepping and rotates, counterdie rotating disk 14 is driven to be rotated in place, now, patrix cylinder 10 action, upper mould fixed plate 16 is driven to move down, after putting in place, blowing cylinder 15 action, blowing pivoted arm connecting pin 47 is driven to rotate, thus blowing cam 43 is rotated, blowing cam 43 makes material distributing rod 44 outwards open, sub-material nail 45 inwardly shrinks, because sub-material nail 45 differs certain altitude with material distributing rod 44, then foot retainer 55 falls, fall into counterdie 22, other retainers 55 are held by sub-material nail 45, thus complete the material loading of monolithic retainer 55.
As shown in Figure 8, for the retainer 55 falling into counterdie 22, if its plane is at upper (reverse side), then because its pocket hole outside face contacts with steel ball 56, with sphere compared with upper (front), as shown in Figure 9, the height of retainer 55 is relatively high.Simultaneously, material fetching mechanism 7 moves down with upper mould fixed plate 16, after putting in place, as shown in Figure 6, the medial slope of feeding holding claw 49 is pressed on outside the annulus of retainer 55, due to the antagonistic force of retainer 55, feeding holding claw 49 overcomes the application force of feeding spring 50 and outwards opens, when retainer 55 enter completely feeding holding claw 49 dehisce middle time, medial slope and the retainer 55 of feeding holding claw 49 disengage, feeding holding claw 49 is closed up under the effect of feeding spring 50, thus is embraced by retainer 55, completes the arrangement of retainer 55.
And the material fetching mechanism 7 of negate face retainer 55 is highly greater than the material fetching mechanism 7 getting front retainer 55, therefore, reverse side retainer 55 is removed at this station, front retainer 55 rotates to next station with counterdie 22, then taken away by the material fetching mechanism 7 getting front retainer 55, thus the pros and cons completing retainer 55 is separated and arranges.
Sensor for countering 6 is respectively arranged with between material fetching mechanism 7 and discharge mechanism 3, when counterdie rotating disk 14 drives counterdie 22 to rotate past below respective sensor, if have retainer 55 in the counterdie 22 of corresponding station, then count, system calculates the front and back sensor of each material fetching mechanism 7 automatically, just can obtain retainer 55 quantity that this material fetching mechanism 7 picks up.
The retainer 55 picked up when material fetching mechanism 7 reaches specified quantity, then blanking motor 27 action, blanking rotating shaft 29 is driven to rotate to an angle, make retainer bar 51 concentric with this material fetching mechanism 7, after putting in place, play the action of material cylinder 39, material mould bases 35 has been driven to move downward by playing material cylinder adapter shaft 38, after putting in place, retainer cylinder 34 action, drives retainer cylinder adapter shaft 40 to move downward.As shown in Figure 7, retainer cylinder adapter shaft 40 lower end is the conical surface, then the application force that supporting hook 53 overcomes retainer spring 54 under the effect of the conical surface outwards opens, thus is held bottom retainer 55.Play the action of material cylinder 39, driven material mould bases 35 upward movement by playing material cylinder adapter shaft 38, thus the retainer 55 of specified quantity is taken out.Blanking motor 27 action, drive blanking rotating shaft 29 to rotate to an angle, after putting in place, retainer cylinder 34 resets, thus supporting hook 53 closes up under the effect of retainer spring 54, thus by the some put in order and the consistent retainer 55 in direction puts into assigned address.So far, the pros and cons completing retainer 55 is separated and counting blanking.
Claims (6)
1. a separation method for sorting for ribbon retainer, is characterized in that:
By in tandem on material loading bar for the ribbon retainer regardless of pros and cons, carry out the material loading of monolithic retainer successively;
The concrete steps being realized the monolithic material loading of retainer by discharge mechanism are: by tandem for ribbon retainer on material loading bar, do stepping by rotary tray motor to rotate, counterdie turntable rotation is driven to put in place, patrix cylinder drives upper mould fixed plate to move down, after putting in place, the action of blowing cylinder, blowing pivoted arm is driven to rotate, blowing cam is rotated, blowing cam promotes material distributing rod is outwards opened, sub-material nail inwardly shrinks, because sub-material nail differs with the height of material distributing rod, then the monolithic retainer of foot falls, fall into counterdie, other retainers are held by sub-material nail, complete the material loading of monolithic retainer,
When the plane of retainer is upper, i.e. reverse side retainer, makes the pocket hole outside face of retainer contact with steel ball, and with the sphere of retainer upper, namely front retainer is compared, and the height of reverse side retainer is relatively high;
The height of the material fetching mechanism of the negate face of setting retainer is greater than the material fetching mechanism getting front retainer, reverse side retainer is removed at corresponding station, front retainer rotates to next station, is then taken away by the material fetching mechanism getting front retainer, and the pros and cons completing retainer is separated and arranges.
2. the separation method for sorting of ribbon retainer as claimed in claim 1, it is characterized in that, the material step of material fetching mechanism is specially: after material fetching mechanism moves down and puts in place, the medial slope of feeding holding claw is pressed on outside the annulus of retainer, the antagonistic force of retainer makes feeding holding claw overcome the application force of feeding spring and outwards open, when retainer enter completely feeding holding claw dehisce middle time, medial slope and the retainer of feeding holding claw disengage, feeding holding claw is closed up under the effect of feeding spring, retainer is embraced by feeding holding claw, completes the arrangement of retainer.
3. the separation method for sorting of ribbon retainer as claimed in claim 2, it is characterized in that: between material fetching mechanism and discharge mechanism, be respectively arranged with sensor for countering, when counterdie driven by rotary disc counterdie rotates past below corresponding counts sensor, if have retainer in the counterdie of corresponding station, then count, the sensor for countering of each material fetching mechanism is calculated, obtains the quantity of the retainer that this material fetching mechanism picks up.
4. the separation method for sorting of ribbon retainer as claimed in claim 3, it is characterized in that: the retainer picked up when material fetching mechanism reaches specified quantity, then blanking driven by motor blanking rotating shaft rotates, make retainer bar concentric with this material fetching mechanism, after putting in place, play the action of material cylinder, material mould bases has been driven to move downward by playing material cylinder adapter shaft, after putting in place, the action of retainer cylinder, drives retainer cylinder adapter shaft to move downward; Retainer cylinder adapter shaft lower end is the conical surface, then the application force that supporting hook overcomes retainer spring under the effect of the conical surface outwards opens, thus is held by retainer bottom retainer.
5. the separation method for sorting of ribbon retainer as claimed in claim 4, is characterized in that: play material cylinder and passed through to expect that cylinder adapter shaft has driven material mould bases upward movement, taken out by the retainer of specified quantity.
6. the separation method for sorting of ribbon retainer as claimed in claim 5, it is characterized in that: after blanking driven by motor blanking rotating shaft is rotated in place, retainer cylinder resets, supporting hook closes up under the effect of retainer spring, by put in order quantitatively and the consistent retainer in direction puts into assigned address, the pros and cons completing retainer is separated and counting blanking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410165659.2A CN103964188B (en) | 2014-04-24 | 2014-04-24 | The separation method for sorting of quiet bearing holdere |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410165659.2A CN103964188B (en) | 2014-04-24 | 2014-04-24 | The separation method for sorting of quiet bearing holdere |
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| Publication Number | Publication Date |
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| CN103964188A CN103964188A (en) | 2014-08-06 |
| CN103964188B true CN103964188B (en) | 2015-11-18 |
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| CN201410165659.2A Expired - Fee Related CN103964188B (en) | 2014-04-24 | 2014-04-24 | The separation method for sorting of quiet bearing holdere |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106733685B (en) * | 2016-12-08 | 2023-05-26 | 贵州慧联科技有限公司 | Multistage cigarette sorting device and sorting method |
| CN107597617B (en) * | 2017-10-11 | 2024-02-27 | 合肥工业大学 | Wave-type retainer front-back distinguishing and material-mixing equipment utilizing image recognition |
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| CN1963248A (en) * | 2006-12-01 | 2007-05-16 | 无锡市汇光精密机械有限公司 | Storage device for assembling bearing holder |
| KR100838626B1 (en) * | 2007-05-11 | 2008-06-16 | (주)삼호엔지니어링 | Rivet inserting device inserting into formed products for retainer of ball bearing |
| CN201077669Y (en) * | 2007-05-22 | 2008-06-25 | 杨雅屹 | Arranging-in-row device of conveying fastener |
| CN101956766A (en) * | 2010-09-10 | 2011-01-26 | 山东迅捷精密设备有限公司 | Full-automatic assembling machine of bearing retainer |
| CN102556678A (en) * | 2012-01-06 | 2012-07-11 | 聊城市新欣金帝保持器科技有限公司 | Automatic unscrambler of bearing cages |
| CN102588451A (en) * | 2012-03-13 | 2012-07-18 | 浙江新昌皮尔轴承有限公司 | Double row bearing ball dividing grease injecting retainer assembling machine |
| CN102758852A (en) * | 2012-07-31 | 2012-10-31 | 山东迅捷精密设备有限公司 | Discharged material separating device of bearing retainer |
-
2014
- 2014-04-24 CN CN201410165659.2A patent/CN103964188B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1963248A (en) * | 2006-12-01 | 2007-05-16 | 无锡市汇光精密机械有限公司 | Storage device for assembling bearing holder |
| KR100838626B1 (en) * | 2007-05-11 | 2008-06-16 | (주)삼호엔지니어링 | Rivet inserting device inserting into formed products for retainer of ball bearing |
| CN201077669Y (en) * | 2007-05-22 | 2008-06-25 | 杨雅屹 | Arranging-in-row device of conveying fastener |
| CN101956766A (en) * | 2010-09-10 | 2011-01-26 | 山东迅捷精密设备有限公司 | Full-automatic assembling machine of bearing retainer |
| CN102556678A (en) * | 2012-01-06 | 2012-07-11 | 聊城市新欣金帝保持器科技有限公司 | Automatic unscrambler of bearing cages |
| CN102588451A (en) * | 2012-03-13 | 2012-07-18 | 浙江新昌皮尔轴承有限公司 | Double row bearing ball dividing grease injecting retainer assembling machine |
| CN102758852A (en) * | 2012-07-31 | 2012-10-31 | 山东迅捷精密设备有限公司 | Discharged material separating device of bearing retainer |
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| CN103964188A (en) | 2014-08-06 |
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