CN103962294A - Condensate water resistant anti-icing surface as well as preparation method and application thereof - Google Patents

Condensate water resistant anti-icing surface as well as preparation method and application thereof Download PDF

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CN103962294A
CN103962294A CN201310032734.3A CN201310032734A CN103962294A CN 103962294 A CN103962294 A CN 103962294A CN 201310032734 A CN201310032734 A CN 201310032734A CN 103962294 A CN103962294 A CN 103962294A
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micron
condensation
freeze
nano
low
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CN103962294B (en
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张巧兰
何敏
王健君
宋延林
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Institute of Chemistry CAS
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Abstract

The invention relates to a condensate water resistant anti-icing surface which is characterized in that the surface is a micro nano composite rough surface of a micrometer structure, and contains a low surface energy substance. The invention further provides a preparation method of the condensate water resistant anti-icing surface. The method is characterized by comprising the following steps: constructing the micrometer porous structure on the surface of a material, performing hydrothermal method corrosion preparation to obtain a composite micro nano rough surface, and modifying the surface by the low surface energy substance. The method can be widely applied to modification on surfaces of equipment such as refrigerator fins, air-conditioning exchangers and high-voltage power transmission leads. Condensate water drops on the modified surface can be combined and jumped in high frequency and small size, so that the purpose of condensate water resistance is achieved, the frosting amount of the surface is greatly reduced, the heat conduction efficiency of a cold surface is remarkably improved, and the energy consumption on the frosting process is reduced.

Description

Anti-condensed water anti-freeze surface, its preparation method and application
Technical field
The present invention relates to chemical, machining, function interface, heat transfer research field, particularly a kind of anti-condensation anti-freeze surface, its preparation method and application thereof.
Background technology
Ice in surperficial formation by seriously hindering the normal operation of equipment, as electric wire, air-conditioning, refrigerator, road surface, aircrafts etc., have caused very large economy consumption and personnel injury.In China, there is every year the defrost of 300,000,000,000 degree electricity for refrigerator and air-conditioning, account for 6% of national power consumption.Therefore, effectively solving surperficial ice formation issues is current great matter of science and technology urgently to be resolved hurrily.
In the anti-freeze research in past, be mainly divided into two classes.One class is mainly to drop on super hydrophobic surface in cassie state around flood, and heat-transfer effect is poor, and the contact area of Cheng Binghou and solid is little, plays to delay flood and drop in surperficial freezing time and reduce the effect that ice adheres to.But under condensation exists, the performance on super-hydrophobic anti-freeze surface can reduce greatly, has even strengthened ice adhesion thereon.Another kind of is the rough surface containing hydrophobic oil reservoir of constructing rising for nearly 2 years, utilizes the liquid liquid sliding force between profit, thereby water droplet easily delays to freeze from surperficial landing realization, and reduces ice adhesion thereon.But regrettably, this oil reservoir cannot remain in coarse structure for a long time, oil reservoir runs off and causes environmental pollution, and deicing properties reduces greatly.
At occurring in nature, along with temperature reduces, steam is inevitable at surface condensation.And condensing drip size is far smaller than capillary length, even on typical super hydrophobic surface, also cannot rely on gravity to tumble from surface.Once these small condensed waters freeze on surface, these ice that are pre-existing in will be induced follow-up water, as sleet, are carved into ice on surface, and the performance that has seriously hindered anti-freeze material, has increased ice adhesion from the teeth outwards greatly.Therefore in the research of anti-freeze material, prevent that condensed water from freezing on surface is the most important thing.
The research of antagonism condensed water low-temperature surface is at present little, and Aisenberg utilizes the rough surface of oil-bearing layer to make condensing drip from surperficial landing [Kim, P.; Wong, T.-S.; Alvarenga, J.; Kreder, M.J.; Adorno-Martinez, W.E.;Aizenberg,J.,Liquid-Infused Nanostructured Surfaces with ExtremeAnti-Ice and Anti-Frost Performance.ACS Nano2012,6,6569-6577]。But this method, oil reservoir is unstable, easily volatilization, contaminated environment and repeat performance are poor.The more important thing is, minimum water droplet that can landing also will reach hundreds of microns, and as 600 microns, in the time that temperature is lower, condensing drip is enough to make it to solidify from nucleation to the time that grows to hundreds of microns.Therefore, realize many, as far as possible little as far as possible condensing drips and depart from the key that is only the anti-freeze surface of anti-condensed water from surface, increase substantially the performance on anti-freeze surface.
On some super hydrophobic surface, the surface discharging after condensing drip merges can make it that jump outside face occurs.And the size that this merging is jumped can be as small as several to tens microns.Make full use of at low temperatures condensing drip and merge the characteristic of jumping, promote condensing drip before freezing, to depart from surface, low-temperature surface remains that under condensing condition " being dried " state is the object that we prepare this anti-freeze surface of anti-condensed water.
By introduce micron hole at nanoscale rough surface, thereby the contact area reducing between condensing drip and surface has reduced the adhesion between water droplet and surface.The surface discharging after condensing drip merges can more easily overcome the adhesion of substrate to it, and easily jumps out of from surface.It is less that the method makes merging jump out of surperficial water droplet size, and frequency is higher, thereby reaches better anti-freeze effect.
Summary of the invention
The object of the present invention is to provide the anti-freeze surface of a kind of anti-condensed water.It has super-hydrophobicity, low adhesion, and anti-condensability, delays frosting and significantly reduces frosting degree, reduces energy consumption.Solve current anti-freeze material poor-performing under condensation environment, poor thermal conductivity, the problem such as in defrost process energy consumption is large.
The preparation method who another object of the present invention is to provide the anti-freeze surface of a kind of above-mentioned anti-condensed water, is applicable to production application.
The present invention is achieved through the following technical solutions:
The anti-freeze surface of a kind of anti-condensation, is characterized in that, the compound rough surface of micro-nano that described surface is nano/micron pore structure, includes low-surface-energy material.
According to the present invention, described surface also comprises copper or aluminium lamination.
According to the present invention, described surface also comprises substrate.
According to the present invention, described nano/micron pore structure is borehole structure or square hole structure.
According to the present invention, described pitch of holes is 2 ~ 18 microns, preferably 4 ~ 15 microns, and more preferably 10 ~ 12 microns; The hole length of side is 4-20 micron, preferably 6-14 micron, more preferably 8-10 micron; Hole depth is 3-10 micron, preferably 4-8 micron, more preferably 5-6 micron.
Preferably, the described hole length of side is 8 μ m, spacing 12 μ m, hole depth 5 μ m; Or the hole length of side is 10 μ m, spacing 10 μ m, hole depth 5 μ m; Or the hole length of side is 12 μ m, spacing 8 μ m, hole depth 5 μ m.
According to the present invention, described low-surface-energy material is selected from polysilsesquioxane (for example poly methyl silsesquioxane), octadecylsilane (for example octadecyl trimethyl silane), perfluor silane, polytetrafluoroethylene (PTFE) etc., preferably perfluor silane FAS-17, poly methyl silsesquioxane, octadecyl trimethyl silane and polytetrafluoroethylene (PTFE).
In the present invention, described anti-freeze surface refers to the low-surface-energy micro-nano compound structure by constructing copper or aluminium, especially in substrate, constructs the low-surface-energy micro-nano compound structure of copper or aluminium, reaches anti-freeze effect.
According to the present invention, described substrate is selected from: metallic substrates (as copper or aluminium), silicon base, the stainless steel-based end, polyvinyl chloride etc.
According to the present invention, substrate itself can be plane or nano/micron pore structure.
According to the present invention, in the time that substrate is micrometer structure, the thickness of described copper or aluminium is lower than 500nm.
According to the present invention, in the time that substrate is plane, the thickness of described copper or aluminium lamination is more than or equal to 5 microns.
According to the present invention, the structure on described surface is: orlop substrate, intermediate layer is copper or aluminium lamination, applies low-surface-energy material on copper or aluminium lamination.
The present invention also provides a kind of anti-condensation anti-icing coatings, it is characterized in that, described coating comprises the anti-freeze surface of anti-condensation of the present invention.
According to the present invention, the compound rough surface of micro-nano that the anti-freeze surface of described anti-condensation is nano/micron pore structure, described surface includes low-surface-energy material.
According to the present invention, described nano/micron pore structure is borehole structure or square hole structure.
According to the present invention, described coating also comprises copper or aluminium lamination.
According to the present invention, described coating also comprises substrate.
According to the present invention, described pitch of holes is 2 ~ 18 microns, preferably 4 ~ 15 microns, and more preferably 10 ~ 12 microns; The hole length of side is 4-20 micron, preferably 6-14 micron, more preferably 8-10 micron; Hole depth is 3-10 micron, preferably 4-8 micron, more preferably 5-6 micron.
According to the present invention, described low-surface-energy material is selected from polysilsesquioxane (for example poly methyl silsesquioxane), octadecylsilane (for example octadecyl trimethyl silane), perfluor silane, polytetrafluoroethylene (PTFE), etc., preferably perfluor silane FAS-17, poly methyl silsesquioxane, octadecyl trimethyl silane and polytetrafluoroethylene (PTFE).
According to the present invention, described substrate is selected from: metallic substrates (as copper or aluminium), silicon base, the stainless steel-based end, polyvinyl chloride substrate etc.
According to the present invention, substrate itself can be plane or nano/micron pore structure.
According to the present invention, in the time that substrate is micrometer structure, the thickness of described copper or aluminium is lower than 500nm.
According to the present invention, in the time that substrate is plane, the thickness of described copper or aluminium lamination is more than or equal to 5 microns.
According to the present invention, the structure on described surface is: orlop substrate, intermediate layer is copper or aluminium lamination, applies low-surface-energy material on copper or aluminium lamination.The present invention also provides the preparation method on the anti-freeze surface of a kind of anti-condensation, it is characterized in that, described method comprises:
(1) at material surface vacuum evaporated aluminium or copper;
(2) constructing micrometre pore structure on coating;
(3) corrosion prepares the compound rough surface of micro-nano;
(4) by adopting low-surface-energy material to modify this rough surface, obtain the anti-freeze surface of anti-condensed water under low temperature.
According to the present invention, the nano/micron pore structure in described step (2) is by corrosion or etching preparation.
According to the present invention, the etching in described step (2) obtains nano/micron pore structure by template etching copper or aluminium lamination.
According to the present invention, in step (4), adopt low-surface-energy material to modify the nanostructured with microwell array by chemical deposition.
According to the present invention, described nano/micron pore structure is borehole structure or square hole structure.
According to the present invention, described nano/micron pore structure is constructed by template at the surface of solids.The size that merging is jumped according to condensation water droplet generally, between 20 ~ 30 microns, is decided to be 20 microns by hole center distance, ensures that the water droplet of subsphaeroidal 20 microns being seated on adjacent holes can be in contact with one another merging.
According to the present invention, the square hole degree of depth is established 5 microns to guarantee that subsphaeroidal water droplet can be seated on hole and not contact with the bottom in hole.On different surfaces, the square hole length of side can be 4-20 micron, for example, be 6,8,10,12 or 14 microns.
According to the present invention, described at the surface of solids speed evaporation aluminium lamination or the copper layer with 1 ~ 1.5 dust/second, bed thickness is less than 1 micron, more preferably from about 500nm.This thin metal layer can not change the microwell array pattern of the surface of solids.
According to the present invention, the etch in described step (3) comprises: by aluminize or the microporous substrate of copper (preferably aluminizing) to be submerged into temperature be the boehmite that reacts 5 ~ 30 minutes rear surfaces in 50 ~ 95 degrees Celsius of hot water and form nanostructured.Then the nanostructured substrate with microwell array is taken out from hot water, under 120 degrees Celsius, dry 30min is for subsequent use.
According to the present invention, will aluminize or the microporous substrate of copper (preferably copper) is submerged into reaction 10min ~ 100h in the ammonia spirit that temperature is the dilution of 5 ~ 75 DEG C (100mM ~ 1M).At 180 DEG C, dry 2h is for subsequent use.
According to the present invention, described low-surface-energy material refers to polysilsesquioxane, octadecylsilane, perfluor silane, polytetrafluoroethylene (PTFE) etc., preferably perfluor silane FAS-17.With low-surface-energy material silicon fluoride, as FAS-17 modifies the nanostructured with microwell array by chemical vapour deposition, achieve super-hydrophobicization, thereby obtain anti-freeze surface.
According to the present invention, when substrate itself is during with micrometer structure, by plating thin copper or aluminium (as lower than 500nm), and post-etching copper or aluminium obtain the micro-nano compound structure in band micron hole, then modify and reach required effect through low-surface-energy.
According to the present invention, when substrate this during as plane, by plating thick copper or aluminium lamination (as being more than or equal to 5 microns), then template etching copper or aluminium lamination obtain nano/micron pore structure, the micro-nano compound structure that obtains again band micron hole through corrosion, low-surface-energy is modified and is reached anti-icing effect.
The present invention also provides a kind of preparation method of anti-condensation anti-icing coatings, it is characterized in that, described method comprises:
(1) at material surface vacuum evaporated aluminium or copper;
(2) constructing micrometre pore structure on coating;
(3) then, corrosion prepares the compound rough surface of micro-nano;
(4) obtain anti-condensed water anti-icing coatings under low temperature by adopting low-surface-energy material to modify this rough surface.
According to the present invention, preferably when substrate itself is during with micrometer structure, at substrate surface, by plating thin copper or aluminium (as lower than 500nm), and post-etching copper or aluminium obtain the micro-nano compound structure in band micron hole, then modify and obtain coating through low-surface-energy.When substrate this during as plane, by plating thick copper or aluminium lamination (as being more than or equal to 5 microns), then obtain nano/micron pore structure at etching copper or aluminium lamination, then obtain the micro-nano compound structure in band micron hole through corrosion, low-surface-energy is modified and is obtained coating.
The present invention also provides the application of a kind of low surface property material in the anti-freeze surface of anti-condensation, it is characterized in that the compound rough surface of micro-nano that described surface is foregoing nano/micron pore structure.
The present invention also provides a kind of application of aforementioned any anti-freeze surface of anti-condensation, it is characterized in that, described application comprises for modifying refrigerator fin, air-conditioning switch, the equipment surface such as high voltage electricity transmission conductive wire.
The present invention also provides the application of a kind of low surface property material in the anti-freeze surface of anti-condensation or the anti-condensation anti-icing coatings described in aforementioned any one.
According to the present invention, on the surface after described modification, condensing drip merges and jumps out of with high-frequency, small size, reaches the object of anti-condensed water, thereby greatly reduces surperficial frosting degree, significantly improves thus the heat transfer efficiency of cold surface, reduces the energy consumption in defrost process.Compared with conventional method, the method effectively reduces surface condensation water freezing, greatly improves surperficial deicing properties.
The invention has the beneficial effects as follows: even if surface prepared by the method is-10 degrees Celsius of moments that still can realize below the condensation water droplets merging below 20 microns, in Millisecond, jump out of fast from surface.Even in the situation that degree of supercooling is very high, as-15 degrees Celsius, delay frosting successful, surface frost amount is few, short texture, defrost energy consumption is low, has broad application prospects.
Brief description of the drawings
Fig. 1: the white growing state of conventional aluminium surface in the time of-15 DEG C.
Its condition is approximately 25 DEG C of room temperatures, relative humidity approximately 43%.Be put in substrate on-15 DEG C of cold platforms after 8min, frost layer has just covered whole surface.
Fig. 2 is the hole length of side 6 μ m, spacing 14 μ m, the white growing state of the super-hydrophobic aluminium of the hole array surface of hole depth 5 μ m in the time of-15 DEG C.
Its condition is approximately 25 DEG C of room temperatures, relative humidity approximately 43%.Be put in substrate on-15 DEG C of cold platforms after about 38min, frost layer just covers whole surface.
Fig. 3 is the micropore length of side 10 μ m, pitch of holes 10 μ m, the white growing state of the hole array super hydrophobic surface that hole depth is 5 microns in the time of-15 DEG C.
Its condition is approximately 25 DEG C of room temperatures, relative humidity approximately 43%.Be put in substrate on-15 DEG C of cold platforms after about 1h, frost layer just covers whole surface.From frost occur cover whole surface take about 30min, illustrate frost layer loosen easily remove.And compared with conventional aluminium surface, reduce about 1.2kg/m in 1h inner surface frost amount 2.
Detailed description of the invention
Below will by embodiments of the invention, the present invention is described in detail.But those skilled in the art understand, and exemplary embodiment is only illustrative, instead of limiting the scope of the invention.Under not departing from the scope of the present invention, carry out suitable replacement or amendment all within protection scope of the present invention.
Comparative example 1
Test condition is as follows:
Room temperature is 25 DEG C, when relative humidity is about 43%, be placed in-15 DEG C of conventional aluminium surfaces on cold platform and covered by frost layer in 8min, and frosting process completes in 1min, and frost layer is closely knit is difficult to remove (Fig. 1).
Embodiment 1:
The hole length of side is 6 μ m, spacing 14 μ m, the micron pore array silicon base of hole depth 5 μ m.The thick aluminium lamination of the about 500nm of evaporation is placed in 60 DEG C of hot water and reacts 15min.After dry, modify with octadecyl trimethyl silane the super hydrophobic surface obtaining with micron pore array.
Be 25 DEG C in room temperature, when relative humidity is 43%, this surface is placed on the cold platform of-15 DEG C, and after about 30min, frost layer just covers whole surface, has obvious antifrost effect (Fig. 2).
Embodiment 2:
The hole length of side is 10 μ m, spacing 10 μ m, the micron pore array silicon base of hole depth 5 μ m.The thick aluminium lamination of the about 500nm of evaporation is placed in 70 DEG C of hot water and reacts 5min.After dry, modify with silicon fluoride FAS-17 the super hydrophobic surface obtaining with micron pore array.
Be 25 DEG C in room temperature, when relative humidity is 43%, this surface is placed on the cold platform of-15 DEG C, and after approximately 1 hour, frost layer just covers whole surface, and the relative nanoporous super hydrophobic surface of frost amount has reduced nearly 1.2kg/m 2.As shown in Figure 3, there is the antifrost effect of highly significant on this surface.
Embodiment 3:
The hole length of side is 14 μ m, spacing 6 μ m, the micron pore array silicon base of hole depth 5 μ m.The thick aluminium lamination of the about 500nm of evaporation is placed in 85 DEG C of hot water and reacts 5min.After dry, modify with poly methyl silsesquioxane the super hydrophobic surface obtaining with micron pore array.
Be 25 DEG C in room temperature, when relative humidity is 43%, this surface is placed on the cold platform of-15 DEG C, and after about 17min, frost layer just covers whole surface.There is obvious antifrost effect on this surface.
Embodiment 4:
The hole length of side is 10 μ m, spacing 10 μ m, the stainless steel-based end of micron pore array of hole depth 5 μ m.The about 500nm thick copper layer of evaporation is placed in 5 DEG C of 0.03M ammoniacal liquor and reacts 96h.After dry, modify with polytetrafluoroethylene (PTFE) the super hydrophobic surface obtaining with micron pore array.
Be 25 DEG C in room temperature, when relative humidity is 43%, this surface is placed on the cold platform of-15 DEG C, and after about 50min, frost layer just covers whole surface.There is obvious antifrost effect on this surface.
Embodiment 5:
Evaporation 10 micron thick aluminium laminations at the level and smooth stainless steel-based end.Adopt template to be etched in surface and obtain rule micron square hole array structure, its hole length of side is 10 microns, and pitch of holes is 10 microns.Then micron pore array surface being placed in to 70 DEG C of hot water reacts 10min and obtains nanostructured with corrosion.After dry, modify and obtain super-hydrophobicity with FAS-17.
Be 25 DEG C in room temperature, when relative humidity is 43%, this surface is placed on the cold platform of-15 DEG C, and after about 1h, frost layer just covers whole surface.This surface has significant antifrost effect.
Embodiment 6:
The copper of evaporation approximately 6 micron thick in level and smooth polyvinyl chloride substrate.Template is etched in surface and obtains regular micron array of circular apertures structure, and its diameter is 12 microns, and pitch of holes is 8 microns.Then micron pore array surface is immersed in 25 DEG C of 0.5M ammoniacal liquor and reacted 45min.After dry, modify and obtain super-hydrophobicity through FAS-17.
Be 25 DEG C in room temperature, when relative humidity is 43%, this surface is placed on the cold platform of-15 DEG C, and after about 45min, frost layer just covers whole surface.This surface has significant antifrost effect.

Claims (10)

1. the anti-freeze surface of anti-condensation, is characterized in that, the compound rough surface of micro-nano that described surface is nano/micron pore structure, includes low-surface-energy material.
2. according to the surface of claim 1, it is characterized in that, described nano/micron pore structure is borehole structure or square hole structure.
3. according to the surface of claim 1 or 2, it is characterized in that, described surface also comprises substrate and optional copper or aluminium lamination.
4. according to the surface of claim 1-3 any one, it is characterized in that, described pitch of holes is 2 ~ 18 microns, preferably 4 ~ 15 microns, and more preferably 10 ~ 12 microns; The hole length of side is 4-20 micron, preferably 6-14 micron, more preferably 8-10 micron; Hole depth is 3-10 micron, preferably 4-8 micron, more preferably 5-6 micron.
5. according to the surface of claim 1-4 any one, it is characterized in that, described low-surface-energy material is selected from polysilsesquioxane (for example poly methyl silsesquioxane), octadecylsilane (for example octadecyl trimethyl silane), perfluor silane, polytetrafluoroethylene (PTFE) etc., preferably perfluor silane FAS-17, poly methyl silsesquioxane, octadecyl trimethyl silane and polytetrafluoroethylene (PTFE).
6. an anti-condensation anti-icing coatings, is characterized in that, the anti-freeze surface of anti-condensation that described coating comprises claim 1-5 any one.
7. according to the coating of claim 6, it is characterized in that, described coating also comprises substrate.Preferably, described substrate is selected from: metal bottom (as copper or aluminium), silicon base, the stainless steel-based end, polyvinyl chloride etc.
8. the preparation method on the anti-freeze surface of anti-condensation of claim 1-5 any one, is characterized in that, described method comprises the steps:
(1) at material surface vacuum evaporated aluminium or copper;
(2) constructing micrometre pore structure thereon;
(3) corrosion prepares the compound rough surface of micro-nano;
(4) by adopting low-surface-energy material to modify this rough surface, obtain the anti-freeze surface of anti-condensed water under low temperature.
9. the application on the anti-freeze surface of anti-condensation of claim 1-5 any one, is characterized in that, described application comprises and is used to form the anti-freeze face coat of anti-condensation.
10. one kind low surface property material application in the anti-freeze surface of anti-condensation described in claim 1-5 any one or the anti-condensation anti-icing coatings of claim 6 or 7 any one.
CN201310032734.3A 2013-01-29 2013-01-29 The anti-freeze surface of condensation-resistant water, its preparation method and application Active CN103962294B (en)

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CN104277713A (en) * 2014-09-11 2015-01-14 天津大学 Preparation method and hydrophobic anti-icing application of POSS (polyhedral oligomeric silsesquioxane) crosslinking modified fluorine-silicon coating
CN108658624B (en) * 2017-04-01 2020-05-26 中国科学院化学研究所 Material for preventing icing or automatically deicing
CN108658624A (en) * 2017-04-01 2018-10-16 中国科学院化学研究所 A kind of anti-freeze or automatic de-icing material
CN108728049A (en) * 2017-04-22 2018-11-02 天津大学 Anti-icing material of heat accumulation based on alumina formwork and preparation method thereof
CN108443990A (en) * 2018-05-16 2018-08-24 珠海格力电器股份有限公司 Outdoor device for air conditioner and air conditioner
CN109028724A (en) * 2018-06-19 2018-12-18 上海理工大学 A method of improving evaporator defrost performance
CN108753158B (en) * 2018-06-22 2020-07-07 中国科学院长春应用化学研究所 Silsesquioxane super-hydrophobic coating, preparation method thereof and application thereof in anti-icing field
CN108753158A (en) * 2018-06-22 2018-11-06 中国科学院长春应用化学研究所 A kind of silsesquioxane super-hydrophobic coat, preparation method and its application in anti-icing field
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CN111842077A (en) * 2020-07-14 2020-10-30 中国科学院海洋研究所 Preparation method and application of super-hydrophobic surface for preventing metal atmospheric corrosion based on liquid drop self-bounce effect
CN113005388A (en) * 2020-11-18 2021-06-22 河海大学 Super-hydrophobic corrosion-resistant antifouling aluminum-based amorphous coating and preparation method thereof
CN113372878A (en) * 2021-04-30 2021-09-10 厦门大学 Micro-nano structure with crateriform array and preparation method and application thereof

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