CN102036539A - Antifouling electronic radiator and treatment process thereof - Google Patents
Antifouling electronic radiator and treatment process thereof Download PDFInfo
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- CN102036539A CN102036539A CN2010106189201A CN201010618920A CN102036539A CN 102036539 A CN102036539 A CN 102036539A CN 2010106189201 A CN2010106189201 A CN 2010106189201A CN 201010618920 A CN201010618920 A CN 201010618920A CN 102036539 A CN102036539 A CN 102036539A
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Abstract
The invention belongs to the technical field of radiators and particularly relates to an antifouling electronic radiator and a treatment process thereof. The antifouling electronic radiator comprises a base, a fan and a radiating fin, wherein the fan is arranged at one end of the base; the radiating fin is arranged at the other end of the base; and the surface of the radiating fin is provided with a low-surface-energy coating layer. The antifouling electronic radiator has good antifouling effect, low heat resistance, high temperature change resistance and high corrosion resistance. The treatment process of the antifouling electronic radiator comprises a (a) surface treatment process, a (b) coating process, a (c) curing process and a (d) installation process. The treatment process is simple and efficient, the stability and color consistency of the low-surface-energy coating layer is easy to control and high repeatability is realized.
Description
Technical field
The invention belongs to the heat sink technology field, particularly a kind of antifouling electronic radiation device and treatment process thereof.
Background technology
The miniaturization Design and the performance of electronic product constantly promote, make the power density of chip constantly increase, as the common compute chip CPU that is used for computer and communication equipment, DSP etc., integrated power chip I GBT, VMOS device etc., all need stable heat dissipation design during operation, carry out the heat that generation is taken away in stable heat exchange by radiator, in being fit to temperature range, work to guarantee chip.Statistics shows, because the bad equipment fault that causes of heat radiation accounts for more than 70% of precise electronic product failure rate.And cause dispelling the heat that bad factor is bad except contact conduction, the radiator quality dampening factor, the reason 80% or more comes from effect of dust, wherein fiber-like, biological dust, aerosol are the main components of the dust that dispels the heat of influence.Be deposited on the dust of spreader surface, with the surface combination position of radiator because capillarity, steam, salt fog and the acid-base class etchant gas in the absorbed air easily, cause corrosion of metals, the metal oxide of formation has further been strengthened the adhesive force of dust and spreader surface.
With the air is the heat loss through convection amount Q=H * A * Δ T of exchange heat medium, and high more, the effective contact area A of coefficient of heat convection H is big more, temperature difference Δ T is remarkable more, and the heat that can take away is also just many more.Effectively contact area A is meant the convection current contact area of radiator with air, the direct proportion coefficient decision that the coefficient of heat convection is made of combined factors such as air quantity, radiator fins surface wind speeds, and A and H are big more, and radiating effect is good more.
Existing radiator does not have antifouling design, and when spreader surface was covered by dust, skin resistance increased, and coefficient of heat convection H reduces; The coefficient of heat conduction of dust is very low, and the loose cover layer that dust forms has hindered the exchange of heat, causes area of dissipation A to reduce relatively; Final Δ T reaches capacity, and radiator lost efficacy.Radiator lost efficacy, and heat can not convection current distributes and causes device temperature to raise, and when surpassing the tolerable temperature of device, device just can break down, can not be normally, heat radiation stably.
Therefore, at the initial stage of dust deposit, how making dust be difficult for adhering to, protect the radiator metal surface not corroded by steam, salt fog simultaneously, is a design key of radiator.
Publication number is that 1814862 Chinese invention patent discloses a kind of " improving the method for surface hydrophobic property of metal material ", and this method uses blasting craft to make slightly superization of material surface, uses silanes coating to carry out surface modification then.
The process of surface treatment of above-mentioned employing is unsuitable for the radiator production of intensive assembling, and silanes coating surface dipping modified technique is wayward aspect the stability of coating surface and color consistency, and the surface can not form continuous film and carry out anti-corrosion protection.
Publication number is that 101417278 Chinese invention patent discloses " a kind of treatment process of super hydrophobic surface ", and this method is carried out surface-coated after adopting particle material and low-surface-energy material to mix, and obtains the hydrophobic surface of certain roughness.This patent utilization the thermal resistance larger particles form coating more than 30 microns, the coating that thermal resistance is big can influence heat dispersion.
Summary of the invention
The objective of the invention is to provides a kind of antifouling electronic radiation device at the deficiencies in the prior art, its anti-fouling effect, thermal resistance are low, the heatproof degree change functional, corrosion resistance is strong.
Another object of the present invention provides a kind of treatment process of above-mentioned antifouling electronic radiation device, and this treatment process is simply efficient, controls the stability and the color consistency of low surface energy coatings layer easily, good reproducibility.
The object of the present invention is achieved like this:
A kind of antifouling electronic radiation device, it comprises pedestal, fan and radiating fin, and fan is arranged at an end of pedestal, and radiating fin is arranged at the other end of pedestal, and the surface of described radiating fin is provided with the low surface energy coatings layer.
Wherein, described radiating fin is made by aluminium alloy, copper material or aluminium nickel plating material, and the low surface energy coatings layer is formed by the surface that any one low surface energy coatings in ptfe emulsion, fluorocarbon coating, the silicon fluoride modified silicone resin synthetic paint is coated on radiating fin.
Wherein, described low surface energy coatings layer is water white low surface energy coatings layer.
Wherein, the thickness of described low surface energy coatings layer is 0.2 μ m～20 μ m.
Preferably, the thickness of described low surface energy coatings layer is 1 μ m～5 μ m.
Wherein, the water contact angle of described low surface energy coatings layer is greater than 98 °.
Wherein, the water contact angle of described low surface energy coatings layer is 100 °～130 °.
A kind of treatment process of antifouling electronic radiation device, it comprises following processing step:
(a) surface treatment procedure: radiating fin in ultrasonic bath, is cleaned with cleaning fluid, and scavenging period is 3 minutes ~ 10 minutes, uses ethanol dehydration then, dries, and removes the surface dirt and the greasy dirt of radiating fin;
(b) apply operation: the surface that any one low surface energy coatings in ptfe emulsion, fluorocarbon coating, the silicon fluoride modified silicone resin synthetic paint is coated on radiating fin;
(c) curing process: radiating fin placed under 90 ℃～220 ℃ the temperature to be cured, make low surface energy coatings form continuously low surface energy coatings layer uniformly on the surface of radiating fin;
(d) installation procedure: will be mounted to antifouling electronic radiation device through radiating fin and pedestal, the fan after step (c) is handled.
Wherein, after described step (a) surface treatment procedure, (b) apply before the operation, also comprise the processing of step (a1) microetch: use 5% NaOH earlier, under the condition of 70 ℃ of temperature, radiating fin to be carried out the microetch on surface and handle, the processing time is 3 minutes ~ 10 minutes; Use red fuming nitric acid (RFNA) to add 5% hydrofluoric acid then, radiating fin is carried out the microetch on surface and handle, the processing time is 5 seconds ~ 20 seconds.
Wherein, in described step (a) surface treatment procedure, cleaning fluid is made up of following raw materials by weight percent: NaOH 1%, sodium carbonate 4%, surfactant 0.2%, temperature are 65 ℃～80 ℃ hot water 94.8%; Step (b) applies operation and is specially: adopt any one mode in dip-coating, showering, spraying, the electrostatic spraying, any one low surface energy coatings in ptfe emulsion, fluorocarbon coating, the silicon fluoride modified silicone resin synthetic paint is coated on the surface of radiating fin.
Beneficial effect of the present invention: a kind of antifouling electronic radiation device, it comprises pedestal, fan and radiating fin, and fan is arranged at an end of pedestal, and radiating fin is arranged at the other end of pedestal, and the surface of described radiating fin is provided with the low surface energy coatings layer.A kind of antifouling electronic radiation device of the present invention, its radiating fin surface is provided with the low surface energy coatings layer, water white transparency after the low surface energy coatings layer film forming, do not change the metallic luster of primary electron radiator, the thermal resistance that is increased＜3%, its water contact angle become film hardness at 2B ~ 7H greater than 98 degree; The low surface energy coatings layer has good closure, can prevent corrosion of metals, the test of employing saline fog method, corrosion-resistant grade improves 3 ~ 6 grades, have good heat resistance, to 100 degree loop tests, the water contact angle and the anti-corrosion capability of coating do not descend at-20 degree, can prevent that water in air gas, etchant gas from corroding radiating fin, hydrophobic, the oleophobic performance of low surface energy coatings layer can effectively prevent the adhesion and the gathering of dust simultaneously.A kind of antifouling electronic radiation device good antifouling effect of the present invention, thermal resistance are low, the heatproof degree change functional, corrosion resistance is strong.
A kind of treatment process of antifouling electronic radiation device, it comprises following processing step: (a) surface treatment procedure: with radiating fin in ultrasonic bath, clean with cleaning fluid, scavenging period is 3 minutes ~ 10 minutes, use ethanol dehydration then, dry, remove the surface dirt and the greasy dirt of radiating fin; (b) apply operation: the surface that any one low surface energy coatings in ptfe emulsion, fluorocarbon coating, the silicon fluoride modified silicone resin synthetic paint is coated on radiating fin; (c) curing process: radiating fin placed under 90 ℃～220 ℃ the temperature to be cured, make low surface energy coatings form continuously low surface energy coatings layer uniformly on the surface of radiating fin; (d) installation procedure: will be mounted to antifouling electronic radiation device through radiating fin and pedestal, the fan after step (c) is handled.The treatment process of a kind of antifouling electronic radiation device of the present invention, technology are simply efficient, control the stability and the color consistency of low surface energy coatings layer easily, good reproducibility.
Embodiment
The present invention is further illustrated with specific embodiment below, but the present invention is not subjected to the qualification of following embodiment.
Embodiment 1.
A kind of antifouling electronic radiation device, it comprises pedestal, fan and radiating fin, and fan is arranged at an end of pedestal, and radiating fin is arranged at the other end of pedestal, and the surface of described radiating fin is provided with the low surface energy coatings layer.
Radiating fin is that aluminum alloy materials is formed, the low surface energy coatings layer is formed by the surface that ptfe emulsion is coated on radiating fin, polytetrafluoroethylene (Polytetrafluoroethene) is a kind of artificial synthesized polymer material that has used fluorine to replace all hydrogen atoms in the polyethylene.This material has the characteristics of antiacid alkali resistant, anti-various organic solvents, is dissolved in all solvents hardly; Have hydrophobic, oleophobic performance, can effectively prevent the advantage of the adhesion and the gathering of dust; Simultaneously, polytetrafluoroethylene has resistant to elevated temperatures characteristics, and the heatproof degree changes functional, and its coefficient of friction is extremely low, and thermal resistance is low.
The low surface energy coatings layer is water white low surface energy coatings layer, and the thickness of low surface energy coatings layer is 20 μ m, and the water contact angle of low surface energy coatings layer is 100 °.
The treatment process of above-mentioned a kind of antifouling electronic radiation device may further comprise the steps:
(a) surface treatment procedure: radiating fin in ultrasonic bath, is cleaned with cleaning fluid, and scavenging period is 3 minutes, uses ethanol dehydration then, dries, and removes the surface dirt and the greasy dirt of radiating fin; Cleaning fluid is made up of following raw materials by weight percent: NaOH 1%, sodium carbonate 4%, surfactant 0.2%, temperature are 80 ℃ of hot water 94.8%.
(b) apply operation: with the surface of ptfe emulsion dip-coating in radiating fin.
(c) curing process: radiating fin placed under 220 ℃ the temperature to be cured, make low surface energy coatings form continuously low surface energy coatings layer uniformly on the surface of radiating fin.
(d) installation procedure: will be mounted to antifouling electronic radiation device through radiating fin and pedestal, the fan after step (c) is handled.
Embodiment 2.
A kind of antifouling electronic radiation device, it comprises pedestal, fan and radiating fin, and fan is arranged at an end of pedestal, and radiating fin is arranged at the other end of pedestal, and the surface of described radiating fin is provided with the low surface energy coatings layer.
Radiating fin is made by copper material, and the low surface energy coatings layer is formed by the surface that fluorocarbon coating is coated on radiating fin.Fluorocarbon coating refers to the fluororesin to be the coating of main film forming substance; Claim fluorine carbon lacquer, fluorine coating, fluorine resin coating etc. again.It has weatherability, thermal endurance, lower temperature resistance, chemical proofing, and has unique not viscosity and low friction property.Fluorocarbon coating has extremely low surface energy, and surface dirt can be self-cleaning by rainwater, also has fabulous hydrophobicity (maximum water absorption rate is less than 5%), oleophobic property, and a coefficient of friction minimum (0.15 ~ 0.17), can non-dust absorption and non-fouling, and soil resistance is good.
The low surface energy coatings layer is water white low surface energy coatings layer, and the thickness of low surface energy coatings layer is 4 μ m, and the water contact angle of low surface energy coatings layer is 115 °.
The treatment process of above-mentioned a kind of antifouling electronic radiation device may further comprise the steps:
(a) surface treatment procedure: radiating fin in ultrasonic bath, is cleaned with cleaning fluid, and scavenging period is 6 minutes, uses ethanol dehydration then, dries, and removes the surface dirt and the greasy dirt of radiating fin; Cleaning fluid is made up of following raw materials by weight percent: NaOH 1%, sodium carbonate 4%, surfactant 0.2%, temperature are 75 ℃ of hot water 94.8%.
(a1) microetch is handled: use 5% NaOH earlier, under the condition of 70 ℃ of temperature, radiating fin is carried out the microetch on surface and handle, the processing time is 3 minutes; Use red fuming nitric acid (RFNA) to add 5% hydrofluoric acid then, radiating fin is carried out the microetch on surface and handle, the processing time is 5 seconds.
(b) apply operation: with the surface of fluorocarbon coating showering in radiating fin.
(c) curing process: radiating fin placed under 160 ℃ the temperature to be cured, make low surface energy coatings form continuously low surface energy coatings layer uniformly on the surface of radiating fin.
(d) installation procedure: will be mounted to antifouling electronic radiation device through radiating fin and pedestal, the fan after step (c) is handled.
Embodiment 3.
A kind of antifouling electronic radiation device, it comprises pedestal, fan and radiating fin, and fan is arranged at an end of pedestal, and radiating fin is arranged at the other end of pedestal, and the surface of described radiating fin is provided with the low surface energy coatings layer.
Radiating fin is made by aluminium nickel plating material, (Yujie New Material Co., Ltd., Dongguan City produces the low surface energy coatings layer by silicon fluoride modified silicone resin synthetic paint, the UR507 type) surface that is coated on radiating fin forms, the silane-modified silicones synthetic paint of fluoroalkyl comes modified silicone resin to make by adding methyl trifluoro propyl dimethoxy silane, and the silane-modified silicones synthetic paint of fluoroalkyl has lasting antifouling property.
The low surface energy coatings layer is water white low surface energy coatings layer, and the thickness of low surface energy coatings layer is 5 μ m, and the water contact angle of low surface energy coatings layer is 130 °.
The treatment process of above-mentioned a kind of antifouling electronic radiation device may further comprise the steps:
(a) surface treatment procedure: radiating fin in ultrasonic bath, is cleaned with cleaning fluid, and scavenging period is 10 minutes, uses ethanol dehydration then, dries, and removes the surface dirt and the greasy dirt of radiating fin; Cleaning fluid is made up of following raw materials by weight percent: NaOH 1%, sodium carbonate 4%, surfactant 0.2%, temperature are 65 ℃ of hot water 94.8%.
(a1) microetch is handled: use 5% NaOH earlier, under the condition of 70 ℃ of temperature, radiating fin is carried out the microetch on surface and handle, the processing time is 10 minutes; Use red fuming nitric acid (RFNA) to add 5% hydrofluoric acid then, radiating fin is carried out the microetch on surface and handle, the processing time is 20 seconds.
(b) apply operation: the surface that silicon fluoride modified silicone resin synthetic paint is sprayed at radiating fin.
(c) curing process: radiating fin placed under 90 ℃ the temperature to be cured, make low surface energy coatings form continuously low surface energy coatings layer uniformly on the surface of radiating fin.
(d) installation procedure: will be mounted to antifouling electronic radiation device through radiating fin and pedestal, the fan after step (c) is handled.
The antifouling electronic radiation device that above-mentioned 3 embodiment make is tested, and the result is as follows:
The test of table 1 properties of product
The above only is preferred embodiment of the present invention, so all equivalences of doing according to the described structure of patent claim of the present invention, feature and principle change or modify, is included in the patent claim of the present invention.
Claims (10)
1. antifouling electronic radiation device, it comprises pedestal, fan and radiating fin, and fan is arranged at an end of pedestal, and radiating fin is arranged at the other end of pedestal, it is characterized in that: the surface of described radiating fin is provided with the low surface energy coatings layer.
2. a kind of antifouling electronic radiation device according to claim 1, it is characterized in that: described radiating fin is made by aluminium alloy, copper material or aluminium nickel plating material, and the low surface energy coatings layer is formed by the surface that any one low surface energy coatings in ptfe emulsion, fluorocarbon coating, the silicon fluoride modified silicone resin synthetic paint is coated on radiating fin.
3. a kind of antifouling electronic radiation device according to claim 1 is characterized in that: described low surface energy coatings layer is water white low surface energy coatings layer.
4. a kind of antifouling electronic radiation device according to claim 1 is characterized in that: the thickness of described low surface energy coatings layer is 0.2 μ m～20 μ m.
5. a kind of antifouling electronic radiation device according to claim 4 is characterized in that: the thickness of described low surface energy coatings layer is 1 μ m～5 μ m.
6. a kind of antifouling electronic radiation device according to claim 1, it is characterized in that: the water contact angle of described low surface energy coatings layer is greater than 98 °.
7. a kind of antifouling electronic radiation device according to claim 6 is characterized in that: the water contact angle of described low surface energy coatings layer is 100 °～130 °.
8. the treatment process of the described a kind of antifouling electronic radiation device of claim 1, it is characterized in that: it comprises following processing step:
(a) surface treatment procedure: radiating fin in ultrasonic bath, is cleaned with cleaning fluid, and scavenging period is 3 minutes ~ 10 minutes, uses ethanol dehydration then, dries, and removes the surface dirt and the greasy dirt of radiating fin;
(b) apply operation: the surface that any one low surface energy coatings in ptfe emulsion, fluorocarbon coating, the silicon fluoride modified silicone resin synthetic paint is coated on radiating fin;
(c) curing process: radiating fin placed under 90 ℃～220 ℃ the temperature to be cured, make low surface energy coatings form continuously low surface energy coatings layer uniformly on the surface of radiating fin;
(d) installation procedure: will be mounted to antifouling electronic radiation device through radiating fin and pedestal, the fan after step (c) is handled.
9. the treatment process of the described a kind of antifouling electronic radiation device of claim 8, it is characterized in that: after described step (a) surface treatment procedure, (b) apply before the operation, also comprise the processing of step (a1) microetch: use 5% NaOH earlier, under the condition of 70 ℃ of temperature, radiating fin is carried out the microetch on surface and handle, the processing time is 3 minutes ~ 10 minutes; Use red fuming nitric acid (RFNA) to add 5% hydrofluoric acid then, radiating fin is carried out the microetch on surface and handle, the processing time is 5 seconds ~ 20 seconds.
10. the treatment process of the described a kind of antifouling electronic radiation device of claim 8, it is characterized in that: in described step (a) surface treatment procedure, cleaning fluid is made up of following raw materials by weight percent: NaOH 1%, sodium carbonate 4%, surfactant 0.2%, temperature are 65 ℃～80 ℃ hot water 94.8%; Step (b) applies operation and is specially: adopt any one mode in dip-coating, showering, spraying, the electrostatic spraying, any one low surface energy coatings in ptfe emulsion, fluorocarbon coating, the silicon fluoride modified silicone resin synthetic paint is coated on the surface of radiating fin.
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| CN102036539A true CN102036539A (en) | 2011-04-27 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103224741A (en) * | 2013-04-03 | 2013-07-31 | 广东电网公司电力科学研究院 | Novel nano TiO2/PTFE hybrid fluorocarbon paint applied for resisting pollution flashover of insulators, and preparation method thereof |
| CN105611805A (en) * | 2016-01-25 | 2016-05-25 | 电子科技大学 | Thermal dissipation apparatus used for high-calorific-value electronic parts and components and preparation method for thermal dissipation apparatus |
| CN107247498A (en) * | 2017-07-18 | 2017-10-13 | 宁波力泰电子科技有限公司 | A kind of composite heat dissipation device |
| CN107368165A (en) * | 2017-07-18 | 2017-11-21 | 浦江县顺光科技有限公司 | A kind of Simple radiator |
| CN109054589A (en) * | 2018-08-10 | 2018-12-21 | 四川大仁新创科技有限公司 | A kind of radiator that graphene heat conducting coating is modified |
| CN109317386A (en) * | 2018-08-17 | 2019-02-12 | 义乌工商职业技术学院 | A kind for the treatment of process on nut surface |
| CN111503605A (en) * | 2020-04-21 | 2020-08-07 | 哈尔滨鑫科纳米科技发展有限公司 | Preparation method of L ED radiating fin with large radiating area |
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| US7051790B2 (en) * | 2003-12-19 | 2006-05-30 | Asia Vital Component Co., Ltd. | Protect cover for a radiator |
| CN201322254Y (en) * | 2008-12-12 | 2009-10-07 | 黄梦是 | Strong reflecting light emitting diode street lamp |
| CN101852415A (en) * | 2010-03-31 | 2010-10-06 | 西北有色金属研究院 | Treatment method of surface of high-power LED (Light-Emitting Diode) lamp radiator |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US7051790B2 (en) * | 2003-12-19 | 2006-05-30 | Asia Vital Component Co., Ltd. | Protect cover for a radiator |
| CN201322254Y (en) * | 2008-12-12 | 2009-10-07 | 黄梦是 | Strong reflecting light emitting diode street lamp |
| CN101852415A (en) * | 2010-03-31 | 2010-10-06 | 西北有色金属研究院 | Treatment method of surface of high-power LED (Light-Emitting Diode) lamp radiator |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103224741A (en) * | 2013-04-03 | 2013-07-31 | 广东电网公司电力科学研究院 | Novel nano TiO2/PTFE hybrid fluorocarbon paint applied for resisting pollution flashover of insulators, and preparation method thereof |
| CN103224741B (en) * | 2013-04-03 | 2016-06-08 | 广东电网公司电力科学研究院 | A kind of nano-TiO being applied to insulator dirt-proof2/ PTFE hybrid fluorocarbon paint and preparation method thereof |
| CN105611805A (en) * | 2016-01-25 | 2016-05-25 | 电子科技大学 | Thermal dissipation apparatus used for high-calorific-value electronic parts and components and preparation method for thermal dissipation apparatus |
| CN107247498A (en) * | 2017-07-18 | 2017-10-13 | 宁波力泰电子科技有限公司 | A kind of composite heat dissipation device |
| CN107368165A (en) * | 2017-07-18 | 2017-11-21 | 浦江县顺光科技有限公司 | A kind of Simple radiator |
| CN109054589A (en) * | 2018-08-10 | 2018-12-21 | 四川大仁新创科技有限公司 | A kind of radiator that graphene heat conducting coating is modified |
| CN109317386A (en) * | 2018-08-17 | 2019-02-12 | 义乌工商职业技术学院 | A kind for the treatment of process on nut surface |
| CN111503605A (en) * | 2020-04-21 | 2020-08-07 | 哈尔滨鑫科纳米科技发展有限公司 | Preparation method of L ED radiating fin with large radiating area |
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