CN1039620C - Peanut baking process and apparatus thereby - Google Patents
Peanut baking process and apparatus thereby Download PDFInfo
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- CN1039620C CN1039620C CN93109811A CN93109811A CN1039620C CN 1039620 C CN1039620 C CN 1039620C CN 93109811 A CN93109811 A CN 93109811A CN 93109811 A CN93109811 A CN 93109811A CN 1039620 C CN1039620 C CN 1039620C
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Abstract
The present invention relates to a processing method for baking peanuts with husks, which comprises the following steps: bleaching; sand milling; cleaning separation; predrying; steam heating for taste penetration; cleaning; sulphur smouldering; low-temperature drying, and far-infrared embrittling. The technology is completed correspondingly in a bleaching tank, a sander, a cleaning separator, a predrying machine, proportioning tasting equipment, a sulphur smouldering house, a low-temperature drying machine and a far-infrared embrittling machine as auxiliary equipment on production line. The auxiliary equipment for processing the peanuts has the characteristics of high mechanization, good quality of the processed peanuts, etc. In addition, the processed peanuts are tasty, crisp, brittle and dry.
Description
The present invention relates to a kind ofly to be used to clean, bleach, the plant equipment of dry pod.
The roasting fruit food of peanut in the market can be divided into two classes basically, and a class is the roasting fruit of the saline taste food of representative with " the one-tenth dry peanut " in Sichuan Province " self-sufficient and strategically located region peanut ", Guangdong, and its main process process is: batching, tasty, baking; Second class is representative with Shandong Province " Qingdao major peanut ", without the roasting fruit of the light crisp peanut food of batching, tasty technology.More than two class peanut baked goods, adopt common apparatus on the domestic market mostly, as the tasty employing jacketed pan processing of preparing burden, electric oven or cylinder roaster are adopted in baking, whole process of production is discontinuous, directly enters cylinder after the peanut that has is tasty or stir-fry is dried and baked to roaster.CN107555A discloses a kind of production method of salt crisp peanut, and its production process mainly is: peanut after the bleaching is with the shake of square-bottomed bamboo basket frame, the water flushing, and the sun dries, and after the pot head boils tasty sulphuring and dries, uses the electric dry oven embrittlement.Its production method mainly still is manual manufacture and adopts the part common apparatus, the production process discontinuous, and productivity ratio is low, and product quality does not guarantee.
The object of the present invention is to provide a kind of mechanization degree height that has, whole process of production is continuous, production assurance, covered peanut baking processing technology and corollary equipment device thereof that production efficiency improves.
Be to realize the object of the invention, add man-hour and be and adopt following processing step and carry out at corollary equipment accordingly: peanut selects materials → bleaches → frosted → cleaning separation → predry → batching is tasty → and cleaning → sulphuring → low temperature drying → far infrared embrittlement → pack seals.
In corresponding corollary equipment, add man-hour by above-mentioned technology, cleaning in the separation process is that peanut is put into skin grinder, after peanut enters the skin grinder cylinder, in peanut: sand: water (weight ratio) is 1-1.5: the ratio of 0.8-1.5: 1-1.5 adds the break-in of starting shooting behind husky and the water.Through after the break-in in 2-5 minute, inclination skin grinder cylinder makes peanut, sand, water flow into the washing separator cylinder from the skin grinder discharging opening.In the seperator roller rotating process, husky from holes of drum, spill, at this moment, drum central axis simultaneously to around spray water, peanut is rinsed well.
In the predry flow process, be that peanut is put into the truck of packing into behind the material pallet, push the predryer drying tunnel, be to dry through 3-4 hour under the 50-60 ℃ of exhausting to the peanut water content to take out during at 14-15% at hot blast temperature.
The tasty flow process of preparing burden is to put into the tasty cylinder for preparing tasty liquid through the peanut of predry, to build loam cake, feeds steam and makes tasty liquid boiling and control temperature at 90-100 ℃, and peanut stirs in container, takes out through 10-15 minute tasty back.
The sulphuring program is that tasty good peanut is entered sulfuring house by truck, and the 2.5-3% that the sulphur amount is pressed peanut weight adds, and lights sulphur, through 1 hour sulphuring.
The low temperature drying flow process be with put into immediately through the peanut of sulphuring the drying machine drying tunnel open air exhauster and control temperature at 50-60 ℃ through oven dry in 12-14 hour, when the peanut water content is taken out during at 13-14%.
The embrittlement flow process is that the peanut of low temperature drying is put on the far infrared embrittlement machine truck, shuts hermatic door, opens the far infrared electro-thermal tube irradiation after 10 minutes, starts truck reciprocator, and truck is moved around in the embrittlement case, and peanut is stirred under irradiation to some extent.Temperature control every 30-50 minute hydrofuge once, through embrittlement in 2-3 hour, makes the peanut water content shut down the taking-up cooling when 2-4% and packs after 2-3 hour in 100-110 ℃.
According to above-mentioned processing step processing peanut, be that corresponding employing comprises following streamline corollary equipment device: Bellmer, skin grinder, washing separator, predryer, burden interesting device, sulfuring house, low-temperature drier, far infrared embrittlement machine, sealing machine in whole flow process.
Bellmer in the corollary equipment, sulfuring house are general civil engineering structures; Predryer and low-temperature drier are to adopt general, as to have static negative pressure, parallel flow, thin layer, waste gas circulation performance air drier.
Equipment component is characterised in that in the corollary equipment:
Skin grinder is to rotate on frame by rolling of power drive mechanism drive is plainly-packed, feeding mouth and discharging opening is arranged on the cylinder, and by a worm-and-wheel gear index drum that is assembled on the frame it can be tilted.
The washing separator feature of being rotated on frame by power drive mechanism drive cylinder is to adopt the cylinder that is drilled with a plurality of apertures equally, and the center of cylinder is provided with hollow mandrel, and the mandrel wall has a plurality of small through hole, and one of mandrel is connected to water inlet pipe.Cylinder husky spills from holes of drum when rotated, the mandrel through hole in cylinder around spray water, peanut is rinsed well.
The feature of burden interesting device is in the garden of tasty cylinder week tangential direction the pipeline of introducing steam to be housed.During use, be to hang in the tasty cylinder for preparing tasty liquid with the container that electric block will be equipped with peanut, build lid after, feed steam.
The far infrared embrittlement machine includes electric control cabinet, truck, embrittlement case, reciprocator, far infrared electro-thermal tube etc.Truck is to be contained in the embrittlement case and to control it by electric control cabinet and back and forth walk about in the embrittlement case; Truck divides several layers, is fixed with far infrared electro-thermal tube on every layer of wall.But embrittlement case one side is the door of switch, will expect that from then on pallet put on each layer of truck frame; Embrittlement case termination is connected to the hydrofuge pipeline.
Processing method of the present invention and adopt corresponding corollary equipment processing peanut has and works continuously, mechanization degree height, quality assurance characteristics.Adopt low temperature drying, low temperature brittleness adopts the truck convey materials between quick tasty technology and each equipment, and the peanut quality of producing is good, outward appearance is pure white, and kernel is full, the consistency distortion, go to be creamy white behind the pericarp, collect fragrant, crisp, crisp, do one, salty dried moderate.
Describe corollary equipment device of the present invention in detail below in conjunction with accompanying drawing, and illustrate that in conjunction with the embodiments it manipulates method.
Fig. 1 is the corresponding corollary equipment schematic diagram of peanut baking process of the present invention.
Fig. 2 is a corollary equipment skin grinder structural representation of the present invention.
Fig. 3 is a corollary equipment washing separator structural representation of the present invention.
Fig. 4 is a burden interesting device structural representation of the present invention.
Fig. 5 is a far infrared embrittlement machine structural representation of the present invention.
Among Fig. 1, corollary equipment is by Bellmer 1, skin grinder 2, washing separator 3, predryer 4, batching Tasty equipment 5, sulfuring house 6, low-temperature drier 7, far infrared embrittlement machine 8 form, and in this order successively Rearrange streamline.
Fig. 2 sander 2 is to be fixed on the support 9 by outer frame 13, outer frame 13 and interior framework 14 Worm gear device 17 is equipped with in the junction, handles worm gear device 17 and can make interior framework 14 Dou that inclines. Interior framework 14 bottom surfaces are equipped with one group that forms by motor 15, with transmission 12, decelerator 11 and chain transmission 10 Power drive mechanism drives the cylinder 16 that is contained on the interior framework 14 and rotates. One of cylinder 16 has charging Mouth 18 and discharging opening 19, cylinder 16 inwalls have three smooth boss 20, peanut is obstructed when rolling turns over Moving.
Fig. 3 washing separator 3 is fixed on the power transmission dresses such as motor 21 on the frame 22, reductor 23 Put is to be connected with mandrel 30 on the bearing block 28 by shaft coupling 25. Mandrel 30 is hollow , a plurality of small through hole are arranged on the axial wall, mandrel 30 other ends are by locking nut 33 and food tray root 32 Be connected to water inlet pipe 31 and make sealing joint. Cylinder 26 is fixed on the mandrel 30, and cylinder 26 walls are drilled with A plurality ofly go out husky apopore. Feed hopper 24 and discharge bucket 29 are equipped with respectively in cylinder 26 two, have fixing on it Outer cover 27 on frame 22.
Fig. 4 burden interesting device 5 comprises tasty cylinder 36: be contained in the support with I-steel guide rail 35 Electric block 37 on 34 and service sink 40 form. The tangent to periphery direction of tasty cylinder 36 is equipped with steaming Vapour steam inlet pipe 41, drainpipe 42 is equipped with in tasty cylinder 36 bottom surfaces. Electric block 37 has been hung oneself and has been had discharging The peanut container 38 of mechanism 39.
Fig. 5 far infrared embrittlement machine 8 be in embrittlement case 51, be equipped with one group by electrical control cubicles 43 control, have The reciprocator 53 that the actuating unit of reduction box 54 drives, the material in reciprocator 53 and the embrittlement case 51 Car 48 connects. 10 layers on truck 48 minutes, wallboard is equipped with equally by electrical control cubicles 43 gauge taps between every layer Far infrared electro-thermal tube 47 is furnished with the material pallet 49 that can take out on every layer of frame. 51 chargings one of embrittlement case are to being close Seal up a door 50, an AD 46 is arranged above power reciprocator 53. Embrittlement with heat-insulation layer 52 structures Case is equipped with a thermometer 45 on 51 tops, and dehumidifying pipelines 44 is equipped with at two.
Use comprises the instantiation of Fig. 1-5 corollary equipment processing peanut:
Producing 1.5 tons of toast earthnuts with day (24 hours) is example, and its process of working continuously is as follows:
Add 1000 kilograms in water in Bellmer 1, put into 10 kilograms of bleaching powder, stirring and dissolving is put into 100 kilograms of immersions of peanut at every turn and is picked up after 20 minutes.
Pour the peanut of bleaching into 50 kilograms from skin grinder 2 charging apertures 18 at every turn, add 40 kg of water and 50 kilograms of sand simultaneously, start is rolled and to be made peanut and husky break-in after 3 minutes in skin grinder cylinder 16, rotate skin grinder worm and wormwheel 17, make cylinder 16 Dou that inclines, peanut, sand and water flow into washing separator feed hoppers 24 and enter this machine cylinder 26 from skin grinder discharging opening 19.
Washing separator 3 cylinders 26 are opened water inlet pipe 31 when rolling, make water enter mandrel 30 and along the axial wall hole to cylinder 26 in around spray water flushing peanut, at this moment, sand and water spill from cylinder 26 holes simultaneously.Peanut is rinsed the back well and is taken out from discharge bucket 29.
Peanut is put into the material pallet after cleaning up, 2.5 kilograms on every dish.Pallet is put on the truck layer, and go-cart is gone in predryer 4 drying tunnels, is to take out after baking in 3.5 hours under 55 ℃ of exhausting at hot blast temperature.
To pour peanut container 38 into through the peanut of predry, when making it install to 2/3 volume (about 100 kilograms), hang in the tasty cylinder 36 for preparing tasty liquid by electric block 37, build loam cake, feed steam and make tasty liquid boiling and make temperature reach 100 ℃, hang in service sink 40 flushing backs through tasty back taking-up in 15 minutes and take out.
Put into pallet through tasty peanut, 2.5 kilograms on every dish, pallet is put into truck, and truck is pushed sulfuring house 6, is pressed into room peanut weight and puts into 3% sulphur, lights sulphur, shuts hermatic door, starts air exhauster SO through 1 hour behind the sulphuring
2Gas is discharged outside the workshop.
In the peanut of sulphuring was packed the material pallet immediately into, 2.5 kilograms on every dish, pallet were put into truck and are advanced low humidity drying machine 7 drying tunnels, opened the air exhauster temperature and were controlled at 55 ℃ of taking-ups after baking in 13 hours, and this moment, the peanut water content was at 13-14%.
Peanut far infrared embrittlement machine 8 pallets 49 of after low temperature drying, packing into, 2.5 kilograms on every dish, again pallet 49 is sent on the embrittlement machine truck 48, shut hermatic door 50, open far infrared electro-thermal tube 47, shine after 10 minutes, start truck reciprocator 53, truck 48 moves around, and the peanut on the pallet 49 is stirred when irradiation to some extent.Embrittlement case 51 temperature are controlled at 100-110 ℃, all or part of far infrared electro-thermal tube 47 of automatic disconnection when surpassing this temperature.Whole embrittlement process 2.5 hours, early stage every half an hour hydrofuge once, 5 minutes time, altogether hydrofuge is 2 times; Later stage, every 45 minutes hydrofuges once 3 minutes time, hydrofuge was once again before the shutdown.Through embrittlement in 2.5 hours, when the peanut water content is reduced to 2-4%, shut down to take out to cool off after 2.5 hours and pack.
Above whole process flow is to work continuously.
Claims (5)
1. a peanut baking corollary equipment device is total to feature and forms the streamline corollary equipment by Bellmer (1), skin grinder (2), washing separator (3), predryer (4), burden interesting device (5), sulfuring house (6), low-temperature drier (7), far infrared embrittlement machine (8) and sealing machine.
2. according to the described peanut baking of claim 1 corollary equipment device, it is characterized in that skin grinder (2) is to be contained on the interior framework (14) by the cylinder (16) that power drive mechanism drives, between interior framework (14) and the outer frame (13) worm and gear device (17) is housed, handles worm and gear device (17) interior framework (14) and cylinder (16) are tilted.
3. according to the described peanut baking of claim 1 corollary equipment device, it is characterized in that washing separator (3) is provided with hollow mandrel (30) by the center of the cylinder (26) of power drive mechanism drive, (30) one of mandrels are connected to water inlet pipe (31), cylinder (26) wall and mandrel (30) wall have a plurality of small through hole, water can be sprayed in the cylinder (26) from mandrel (30) cinclides when cylinder (26) rotates, and sand can spill from cylinder (26) cinclides.
4. according to the described peanut of claim 1 baking corollary equipment device, it is characterized in that burden interesting device (5) is that tangent to periphery direction at tasty cylinder (36) is equipped with steam steam inlet pipe (41).
5. according to the described peanut baking of claim 1 corollary equipment device, it is characterized in that far infrared embrittlement machine (8) includes electrical control cubicles (43), truck (48), embrittlement case (51), reciprocator (53), far infrared electro-thermal tube (47) etc., wherein truck (48) is to be contained in the embrittlement case (51) and to control it by electrical control cubicles (43) and back and forth walk about in embrittlement case (51), far infrared electro-thermal tube (47) is to be fixed between every layer on the truck (48), and embrittlement case (51) termination is connected to hydrofuge pipeline (44).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN93109811A CN1039620C (en) | 1993-08-13 | 1993-08-13 | Peanut baking process and apparatus thereby |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN93109811A CN1039620C (en) | 1993-08-13 | 1993-08-13 | Peanut baking process and apparatus thereby |
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Publication Number | Publication Date |
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CN1088755A CN1088755A (en) | 1994-07-06 |
CN1039620C true CN1039620C (en) | 1998-09-02 |
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CN93109811A Expired - Fee Related CN1039620C (en) | 1993-08-13 | 1993-08-13 | Peanut baking process and apparatus thereby |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102342549B (en) * | 2011-09-08 | 2013-05-01 | 卢春贵 | Drying device for flavoring nut food |
CN102613614B (en) * | 2012-03-29 | 2013-07-24 | 常熟市珍门麦芽糖厂 | Smashing processing process for peanuts |
CN105361081A (en) * | 2015-12-14 | 2016-03-02 | 福建省比纳得农业科技有限公司 | Peanut production line |
CN112641076B (en) * | 2020-12-25 | 2022-09-23 | 东莞市傻二哥食品有限公司 | Processing technology of low-fat peanut product |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1070555A (en) * | 1992-08-27 | 1993-04-07 | 广西壮族自治区农业科学院经济作物研究所 | The production method of salt crisp peanut |
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1993
- 1993-08-13 CN CN93109811A patent/CN1039620C/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1070555A (en) * | 1992-08-27 | 1993-04-07 | 广西壮族自治区农业科学院经济作物研究所 | The production method of salt crisp peanut |
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