CN103960381A - Full-automatic method for processing leaf-removed needle bud-shaped tea - Google Patents
Full-automatic method for processing leaf-removed needle bud-shaped tea Download PDFInfo
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- CN103960381A CN103960381A CN201410202567.7A CN201410202567A CN103960381A CN 103960381 A CN103960381 A CN 103960381A CN 201410202567 A CN201410202567 A CN 201410202567A CN 103960381 A CN103960381 A CN 103960381A
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Abstract
The invention discloses a full-automatic method for processing leaf-removed needle bud-shaped tea and belongs to the technical field of tea processing. The method comprises the following steps: tedding fresh leaves, deactivating enzyme, roasting, blowing tea pieces through a winnowing machine, performing primary softening treatment, tidying tea strips with hands, performing secondary softening treatment, performing secondary tea strip tidying treatment with hands, performing third-time softening treatment and roasting. The accurately controlled fresh leaves are tedded so as to obtain the most suitable fresh leaf enzyme-deactivated moisture content, the activity of fresh leaf enzymes is deactivated by contacting a heat-conducting roller for deactivation of enzymes, the moisture content of leaves needing to be removed in the fresh tea leaves is lower than the moisture content of buds needing to be preserved, the tea leaves immediately enter a needle-shaped tea roasting machine, the leaves needing to be removed are broken under the conditions of specific time, pressure and temperature and are blown by air, and the buds need to be kept perfectly; due to the dampening, softening and strip making process twice, straightness of tea buds can be preserved; and finally, due to roasting of a roasting unit, aroma of the tea leaves is generated, and the needed moisture content for refreshing the tea leaves is achieved.
Description
Technical field
The invention belongs to Tea Processing technical field, be specifically related to a kind of full-automatic disleave pin bud shape tea process.
Background technology
A large class of pin Ya Xingchashi China Famous High-quality Tea has accounted for very large ratio in the ratio of well-known tea, such as green bamboo snake tea, the yellow bud in illiteracy top in Sichuan, the emerald green young tea leaves in imperial top tea, Guizhou etc. that becomes civilized in Zhejiang.These pin bud form and name tea are all taking simple bud as raw material, very strict to the requirement of raw material, can not be mingled with any blade, but along with plucking the significantly raising of cost, plucking quality is declining year by year, in actual harvesting process, it is very general that simple bud raw material is mingled with blade phenomenon, in traditional process, need to spend a large amount of artificial manual leaves of rubbing with the hands, rub with the hands except blade, cost is very high, and efficiency is extremely low, urgent need has one, health, efficiently, method instead of manual is rubbed leaf operation with the hands cheaply, produces to be applied to serialization.
Summary of the invention
The problem existing for prior art, the object of the invention is to design provides a kind of technical scheme of full-automatic disleave pin bud shape tea process, and the method is utilized plant equipment, and instead of manual is rubbed Ye Tuoye operation with the hands completely, carries out continuous streamline and produces.
The full-automatic disleave pin of described one bud shape tea process, is characterized in that comprising following processing step:
1) fresh leaf is spread to processing, and be positioned in the green grass or young crops of the wet stand of controlled temperature control and spread out blue or green processing;
2) stand leafiness step 1) the being obtained processing that completes in electromagnetic roller fixation machine;
3) by step 2) water-removing leaves that obtains carries out fried dry processing in Styliform tea roasting machine, unwanted blade fried broken, keeps the complete of tea shoot simultaneously, and the tealeaves powder of part powdery is absorbed by air-suction duct;
4) tealeaves step 3) being obtained blows tealeaves fragment off with winnowing machine;
5) tealeaves step 4) being obtained enters the processing that once eases back in damping machine;
6) tealeaves step 5) being obtained enters automatic carding machine group and once manages bar processing;
7) tealeaves step 6) being obtained enters and in damping machine, carries out secondary returning supple-settlement;
8) tealeaves step 7) being obtained enters automatic carding machine group and carries out the processing of secondary reason bar;
9) tealeaves step 8) being obtained enters and in damping machine, carries out the processing that eases back for three times;
10) tealeaves step 9) being obtained enters full-automatic fried dry unit and carries out fried dry processing.
The full-automatic disleave pin of described one bud shape tea process, is characterized in that in described step 1), spreading thickness is no more than 2cm, completes to fresh leaf moisture content 68～70%.
The full-automatic disleave pin of described one bud shape tea process, it is characterized in that described step 2) in adopt Yuyao Yao Jiangyuan tealeaves Cha Ji Co., Ltd to produce the processing that completes of YJY-EM-80-A type electromagnetic roller fixation machine, treatment conditions complete: temperature completes: 250～270 DEG C of first paragraphs, 220～230 DEG C, the 3rd section 190～200 DEG C of second segments, fixation time 150～180s, completes to moisture content 55～60%.
The full-automatic disleave pin of described one bud shape tea process, it is characterized in that the 6CCG-90P/Q type Styliform tea roasting machine that adopts Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. to produce in described step 3) carries out fried dry processing, fried dry treatment conditions: 40～45 DEG C of pot wall temperatures, time 100～120s, folds arms and frying pan spacing 2～2.5mm.
The full-automatic disleave pin of described one bud shape tea process, the 6CLH-12 type damping machine that adopts Zhejiang Sunyoung Machinery Co., Ltd. to produce in the step 5) described in it is characterized in that once eases back and processes 1～1.5h.
The full-automatic disleave pin of described one bud shape tea process, it is characterized in that adopting the automatic carding machine group of 6CLXL8/8 type of Zhejiang Sunyoung Machinery Co., Ltd.'s production once to manage bar processing in described step 6), once manage bar treatment conditions: 120 DEG C of temperature, time 120～130s.
The full-automatic disleave pin of described one bud shape tea process, is characterized in that the 6CLH-12 type damping machine that adopts Zhejiang Sunyoung Machinery Co., Ltd. to produce in described step 7) carries out secondary returning supple-settlement 45～60min.
The full-automatic disleave pin of described one bud shape tea process, it is characterized in that adopting in described step 8) the automatic carding machine group of 6CLXL11/8 type of Zhejiang Sunyoung Machinery Co., Ltd.'s production to carry out the processing of secondary reason bar, secondary reason bar treatment conditions: 90 DEG C of temperature, to moisture content 10～15%.
The full-automatic disleave pin of described one bud shape tea process, is characterized in that the 6CLH-12 type damping machine that adopts Zhejiang Sunyoung Machinery Co., Ltd. to produce in described step 9) carries out easing back for three times to process 1.5～2h.
The full-automatic disleave pin of described one bud shape tea process, it is characterized in that the full-automatic fried dry unit of 100 type that adopts Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. to produce in described step 10) carries out fried dry processing, fried dry treatment conditions: 180 DEG C of temperature, to moisture content 6%.
The invention has the beneficial effects as follows: by the blue or green optimal fresh leaf moisture content that completes that obtains in the fresh leaf stand to accurate control, the activity of the fresh leaf enzyme of roller fixation passivation by thermal contact conductance, and can make the moisture content of " bud " that the moisture content of " leaf " that the fresh leaf of tea need to remove retains lower than needs, now tealeaves enters Styliform tea roasting machine immediately, under specific time, pressure and temperature conditions, make the leaf fragmentation that need to remove, and remove with wind, need to retain bud and keep complete; Then ease back, manage bar technique by the moisture regain of 2 times, can keep the straight and upright of tea shoot; Last again by the fried dry of fried dry unit, make tealeaves produce fragrance, and reach the moisture content that tea fresh keeping needs.
Detailed description of the invention
Further illustrate the present invention below in conjunction with embodiment.
Embodiment 1
A kind of needle-bud-shape famous green tea machining with fresh leaf is: 50 kilograms, the fresh leaf of simple bud raw material carrying a small amount of bud one leaf secretly.
Detailed description of the invention is as follows:
(1) fresh leaf is spread at multilayer stainless (steel) wire and spread on frame, thickness is no more than 2 centimetres, is positioned in the green grass or young crops of the wet stand of controlled temperature control, to fresh leaf moisture content 69%;
(2) the YJY-EM-80-A electromagnetic roller fixation machine processing that completes that on stand leafiness step (1) being obtained, Yuyao Yao Jiangyuan tealeaves Cha Ji Co., Ltd produces, temperature completes: 260 DEG C of first paragraphs, 220 DEG C, the 3rd section 200 DEG C of second segments, fixation time 160s, complete to moisture content be 58%, now tealeaves is wet in outward dry;
(3) water-removing leaves step (2) being obtained directly enters the 6CCG-90P/Q Styliform tea roasting machine that Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. produces, unwanted blade is fried broken, keep the complete of tea shoot simultaneously, the tealeaves powder of part powdery is absorbed by air-suction duct, control pot wall temperature: 43 DEG C, time: 110s, folds arms and frying pan spacing: 2.3mm;
(4) tealeaves step (3) being obtained blows tealeaves fragment off with the EF40A winnowing machine that Zhejiang Shang Yang tea machinery Co., Ltd produces;
(5) tealeaves step (4) being obtained enter Zhejiang Sunyoung Machinery Co., Ltd. produce 6CLH-12 type damping machine in ease back 1.3 hours;
(6) tealeaves step (5) being obtained enters the automatic carding machine group of 6CLXL8/8 type of Zhejiang Shang Yang tea machinery Co., Ltd production and manages bar, reason bar temperature: 120 DEG C, and time 125s;
(7) tealeaves step (6) being obtained enters the 50min that eases back in the damping machine of 6CLH-12 type that Zhejiang Sunyoung Machinery Co., Ltd. produces;
(8) tealeaves step (7) being obtained enters the automatic carding machine group of 6CLXL11/8 of Zhejiang Sunyoung Machinery Co., Ltd.'s production and manages bar, reason bar temperature: 90 DEG C, to moisture content 12%;
(9) tealeaves step (8) being obtained enters the 1.8h that eases back in the moisture regain of 6CLH-12 type that Zhejiang Sunyoung Machinery Co., Ltd. produces;
(10) tealeaves step (10) being obtained, each 10 kilograms to drop into set temperatures be 180 DEG C, the 100 type full-automatic roasting machine that Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. produces is fried to moisture content 6%.
Embodiment 2
A kind of needle-bud-shape famous green tea machining with fresh leaf is: 50 kilograms, the fresh leaf of simple bud raw material carrying a small amount of bud one leaf secretly.
Detailed description of the invention is as follows:
(1) fresh leaf is spread at multilayer stainless (steel) wire and spread on frame, thickness is no more than 2 centimetres, is positioned in the green grass or young crops of the wet stand of controlled temperature control, to fresh leaf moisture content 68%;
(2) the YJY-EM-80-A electromagnetic roller fixation machine processing that completes that on stand leafiness step (1) being obtained, Yuyao Yao Jiangyuan tealeaves Cha Ji Co., Ltd produces, temperature completes: 250 DEG C of first paragraphs, 210 DEG C, the 3rd section 180 DEG C of second segments, fixation time 180s, complete to moisture content be 55%, now tealeaves is wet in outward dry;
(3) water-removing leaves step (2) being obtained directly enters the 6CCG-90P/Q Styliform tea roasting machine that Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. produces, unwanted blade is fried broken, keep the complete of tea shoot simultaneously, the tealeaves powder of part powdery is absorbed by air-suction duct, control pot wall temperature: 40 DEG C, time: 120s, folds arms and frying pan spacing: 2.5mm;
(4) tealeaves step (3) being obtained blows tealeaves fragment off with the EF40A winnowing machine that Zhejiang Shang Yang tea machinery Co., Ltd produces;
(5) tealeaves step (4) being obtained enter Zhejiang Sunyoung Machinery Co., Ltd. produce 6CLH-12 type damping machine in ease back 1 hour;
(6) tealeaves step (5) being obtained enters the automatic carding machine group of 6CLXL8/8 type of Zhejiang Shang Yang tea machinery Co., Ltd production and manages bar, reason bar temperature: 120 DEG C, and time 120s;
(7) tealeaves step (6) being obtained enters the 45min that eases back in the damping machine of 6CLH-12 type that Zhejiang Sunyoung Machinery Co., Ltd. produces;
(8) tealeaves step (7) being obtained enters the automatic carding machine group of 6CLXL11/8 of Zhejiang Sunyoung Machinery Co., Ltd.'s production and manages bar, reason bar temperature: 90 DEG C, to moisture content 10%;
(9) tealeaves step (8) being obtained enters the 1.5h that eases back in the moisture regain of 6CLH-12 type that Zhejiang Sunyoung Machinery Co., Ltd. produces;
(10) tealeaves step (10) being obtained, each 10 kilograms to drop into set temperatures be 180 DEG C, the 100 type full-automatic roasting machine that Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. produces is fried to moisture content 6%.
Embodiment 3
A kind of needle-bud-shape famous green tea machining with fresh leaf is: 50 kilograms, the fresh leaf of simple bud raw material carrying a small amount of bud one leaf secretly.
Detailed description of the invention is as follows:
(1) fresh leaf is spread at multilayer stainless (steel) wire and spread on frame, thickness is no more than 2 centimetres, is positioned in the green grass or young crops of the wet stand of controlled temperature control, to fresh leaf moisture content 70%;
(2) the YJY-EM-80-A electromagnetic roller fixation machine processing that completes that on stand leafiness step (1) being obtained, Yuyao Yao Jiangyuan tealeaves Cha Ji Co., Ltd produces, temperature completes: 255 DEG C of first paragraphs, 210 DEG C, the 3rd section 190 DEG C of second segments, fixation time 150s, complete to moisture content be 60%, now tealeaves is wet in outward dry;
(3) water-removing leaves step (2) being obtained directly enters the 6CCG-90P/Q Styliform tea roasting machine that Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. produces, unwanted blade is fried broken, keep the complete of tea shoot simultaneously, the tealeaves powder of part powdery is absorbed by air-suction duct, control pot wall temperature: 45 DEG C, time: 100s, folds arms and frying pan spacing: 2mm;
(4) tealeaves step (3) being obtained blows tealeaves fragment off with the EF40A winnowing machine that Zhejiang Shang Yang tea machinery Co., Ltd produces;
(5) tealeaves step (4) being obtained enter Zhejiang Sunyoung Machinery Co., Ltd. produce 6CLH-12 type damping machine in ease back 1.5 hours;
(6) tealeaves step (5) being obtained enters the automatic carding machine group of 6CLXL8/8 type of Zhejiang Shang Yang tea machinery Co., Ltd production and manages bar, reason bar temperature: 120 DEG C, and time 130s;
(7) tealeaves step (6) being obtained enters the 60min that eases back in the damping machine of 6CLH-12 type that Zhejiang Sunyoung Machinery Co., Ltd. produces;
(8) tealeaves step (7) being obtained enters the automatic carding machine group of 6CLXL11/8 of Zhejiang Sunyoung Machinery Co., Ltd.'s production and manages bar, reason bar temperature: 90 DEG C, to moisture content 15%;
(9) tealeaves step (8) being obtained enters the 2h that eases back in the moisture regain of 6CLH-12 type that Zhejiang Sunyoung Machinery Co., Ltd. produces;
(10) tealeaves step (10) being obtained, each 10 kilograms to drop into set temperatures be 180 DEG C, the 100 type full-automatic roasting machine that Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. produces is fried to moisture content 6%.
Embodiment 4 different process processing flat famous green tea sensory review comparisons
The present invention is by manual disleave and mechanical disleave comparison, and blade removal efficiency and dry tea quality are basic identical, but mechanical disleave efficiency is 9.8 times of manual disleave, and dry tea quality score is suitable, and result is referring to table 1.
The comparison of the defoliation effect of the different disleave techniques of table 1
Claims (10)
1. a full-automatic disleave pin bud shape tea process, is characterized in that comprising following processing step:
1) fresh leaf is spread to processing, and be positioned in the green grass or young crops of the wet stand of controlled temperature control and spread out blue or green processing;
2) stand leafiness step 1) the being obtained processing that completes in electromagnetic roller fixation machine;
3) by step 2) water-removing leaves that obtains carries out fried dry processing in Styliform tea roasting machine, unwanted blade fried broken, keeps the complete of tea shoot simultaneously, and the tealeaves powder of part powdery is absorbed by air-suction duct;
4) tealeaves step 3) being obtained blows tealeaves fragment off with winnowing machine;
5) tealeaves step 4) being obtained enters the processing that once eases back in damping machine;
6) tealeaves step 5) being obtained enters automatic carding machine group and once manages bar processing;
7) tealeaves step 6) being obtained enters and in damping machine, carries out secondary returning supple-settlement;
8) tealeaves step 7) being obtained enters automatic carding machine group and carries out the processing of secondary reason bar;
9) tealeaves step 8) being obtained enters and in damping machine, carries out the processing that eases back for three times;
10) tealeaves step 9) being obtained enters full-automatic fried dry unit and carries out fried dry processing.
2. the full-automatic disleave pin of one as claimed in claim 1 bud shape tea process, is characterized in that in described step 1), spreading thickness is no more than 2cm, completes to fresh leaf moisture content 68～70%.
3. the full-automatic disleave pin of one as claimed in claim 1 bud shape tea process, it is characterized in that described step 2) in adopt Yuyao Yao Jiangyuan tealeaves Cha Ji Co., Ltd to produce the processing that completes of YJY-EM-80-A type electromagnetic roller fixation machine, treatment conditions complete: temperature completes: 250～270 DEG C of first paragraphs, 220～230 DEG C, the 3rd section 190～200 DEG C of second segments, fixation time 150～180s, completes to moisture content 55～60%.
4. the full-automatic disleave pin of one as claimed in claim 1 bud shape tea process, it is characterized in that the 6CCG-90P/Q type Styliform tea roasting machine that adopts Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. to produce in described step 3) carries out fried dry processing, fried dry treatment conditions: 40～45 DEG C of pot wall temperatures, time 100～120s, folds arms and frying pan spacing 2～2.5mm.
5. the full-automatic disleave pin of one as claimed in claim 1 bud shape tea process, the 6CLH-12 type damping machine that adopts Zhejiang Sunyoung Machinery Co., Ltd. to produce in the step 5) described in it is characterized in that once eases back and processes 1～1.5h.
6. the full-automatic disleave pin of one as claimed in claim 1 bud shape tea process, it is characterized in that adopting the automatic carding machine group of 6CLXL8/8 type of Zhejiang Sunyoung Machinery Co., Ltd.'s production once to manage bar processing in described step 6), once manage bar treatment conditions: 120 DEG C of temperature, time 120～130s.
7. the full-automatic disleave pin of one as claimed in claim 1 bud shape tea process, is characterized in that the 6CLH-12 type damping machine that adopts Zhejiang Sunyoung Machinery Co., Ltd. to produce in described step 7) carries out secondary returning supple-settlement 45～60min.
8. the full-automatic disleave pin of one as claimed in claim 1 bud shape tea process, it is characterized in that adopting in described step 8) the automatic carding machine group of 6CLXL11/8 type of Zhejiang Sunyoung Machinery Co., Ltd.'s production to carry out the processing of secondary reason bar, secondary reason bar treatment conditions: 90 DEG C of temperature, to moisture content 10～15%.
9. the full-automatic disleave pin of one as claimed in claim 1 bud shape tea process, is characterized in that the 6CLH-12 type damping machine that adopts Zhejiang Sunyoung Machinery Co., Ltd. to produce in described step 9) carries out easing back for three times to process 1.5～2h.
10. the full-automatic disleave pin of one as claimed in claim 1 bud shape tea process, it is characterized in that the full-automatic fried dry unit of 100 type that adopts Changsha Xiangfeng Tea Machinery Manufacturing Co., Ltd. to produce in described step 10) carries out fried dry processing, fried dry treatment conditions: 180 DEG C of temperature, to moisture content 6%.
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Cited By (5)
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| CN104397226A (en) * | 2014-12-19 | 2015-03-11 | 四川省蒙顶山皇茗园茶业集团有限公司 | Preparation method of green tea |
| CN104489143A (en) * | 2014-12-24 | 2015-04-08 | 重庆市珍珠兰御咏茶业有限公司 | Processing method of high mountain jade bud tea |
| CN106578167A (en) * | 2017-01-17 | 2017-04-26 | 余姚市姚江源茶厂 | Energy-saving continuous-machine-made Yuyao needle-like waterfall immortal tea processing method |
| WO2017092649A1 (en) * | 2015-12-04 | 2017-06-08 | 长沙湘丰智能装备股份有限公司 | Multifunctional tea leaf production system, multifunctional tea leaf production process, and control system |
| CN108541780A (en) * | 2018-05-31 | 2018-09-18 | 中国农业科学院茶叶研究所 | A kind of method that energy saving needle bud shape tea fries machine and fries machining Styliform tea using the tea |
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| CN108541780A (en) * | 2018-05-31 | 2018-09-18 | 中国农业科学院茶叶研究所 | A kind of method that energy saving needle bud shape tea fries machine and fries machining Styliform tea using the tea |
| CN115644270A (en) * | 2018-05-31 | 2023-01-31 | 中国农业科学院茶叶研究所 | Needle-bud-shaped tea frying device and needle-bud-shaped tea processing method |
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| CN103960381B (en) | 2016-08-31 |
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