CN103952172A - Full-automatic continuous waste rubber and plastic cracking and liquefying technology and complete equipment - Google Patents
Full-automatic continuous waste rubber and plastic cracking and liquefying technology and complete equipment Download PDFInfo
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- CN103952172A CN103952172A CN201410166242.8A CN201410166242A CN103952172A CN 103952172 A CN103952172 A CN 103952172A CN 201410166242 A CN201410166242 A CN 201410166242A CN 103952172 A CN103952172 A CN 103952172A
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Abstract
The invention discloses a full-automatic continuous waste rubber and plastic cracking and liquefying technology and complete equipment, belonging to the field of energy conservation and environmental protection and relating to full-automatic continuous waste rubber and plastic cracking and liquefying complete equipment. According to the technical scheme adopted, the technology comprises the following steps: carrying out procedures of full-automatic continuous crushing, tearing, metal sorting, closed conveying and the like on waste rubber and plastic products through a conventional technology, and then treating by means of a full-automatic continuous waste rubber and plastic cracking and liquefying technology by adopting a plurality of rows of horizontal cracking treaters which are arranged up and down in parallel by two rows and are provided with screws with 360-degree rotating structures. The full-automatic continuous waste rubber and plastic cracking and liquefying technology and the complete equipment have the beneficial effects of being full-automatic, continuous, capable of realizing fuel filtering, oxygen supply combustion and purification emission at atmospheric pressure and constant temperature, small in volume, large in productivity, free from civil engineering in installation, fewer in operating staffs, low in labor intensity, convenient to maintain, high in efficiency, and indirect to heat; the treaters are uniformly heated by 360 degrees, thus being small in expansion deformation, free of breakage and long in service life.
Description
Technical field
The invention belongs to energy-conserving and environment-protective field, relate to the useless rubber and plastic cracked oiling suite of equipment of a kind of Full-automatic continuous.
Background technology
As everyone knows, along with being widely used of petroleum products, be flooded with various waste and old rubber goods that formed by oil in each corner of the earth, due to the special formation of its molecule, cause it under physical environment, to be difficult for degraded, the earth of depending on for existence to the mankind has brought huge problem of environmental pollution.
At present, known useless rubber and plastic cracked oiling suite of equipment mainly contains two kinds of structures: vertical
formula stationary processors,
horizontal rotary treater.Its technical process is distinguished as described below:
Material manually adds from vertical stationary processors top, then seals opening for feed.Then at the bottom of treater, starting to do fuel with surplus tire residue, coal or the timber of refining slowly heats.Cracking treater has the volume of 5 cubic meters conventionally, reinforced 1 ton, generally needs to have practiced for 12 hours a stove.After end, after waiting temperature of processor fully to decline with 12 hours.Opening the slag notch of treater bottom manually slags tap.Start again from treater throat-fed, enter next circulation.Vertical stationary processors, is heated in production process inhomogeneous, easy fracture, and exhaust gas emission cannot be got to environmental requirement, and labour intensity is high, yields poorly, and does not possess quantity-produced ability, and economic benefit is undesirable.
Material manually adds from horizontal rotary treater end, then seals opening for feed.Then at the bottom of treater, starting to do fuel with surplus tire residue, coal or the timber of refining slowly heats.Horizontal rotary treater has the volume of 22 cubic metres conventionally, reinforced 8 tons, generally needs to have practiced for 12 hours a stove.After end, stop 12 hours or past treater the inside inflated with nitrogen charging fast cooling, after waiting temperature of processor fully to decline.Open the charging opening of treater end and manually slag tap, the gas of treater inside and carbon black dust can be carcinogenic.Start again from treater throat-fed, enter next circulation.Horizontal rotary treater, due to bulky, transport and installation are all very numerous and diverse, and the civil engineering cycle is taken 30 days, and floor space is large.Work in sometimes hot and sometimes cold state, while being heated, dilatational strain is strong, the weave construction of material for havoc treater.Labour intensity is high, easy fracture, and burning and exhausting only discharges not environmental protection through water filtration.And yield poorly, not possessing quantity-produced ability, economic benefit is also undesirable.
Summary of the invention
The deficiency that can not automatically work continuously in order to overcome above-mentioned useless rubber and plastic cracked oiling suite of equipment. the invention provides the useless rubber and plastic cracked oiling technique of a kind of Full-automatic continuous and suite of equipment, this equipment not only can full-automatic enclosed charging, full-automatic enclosed slagging tap, and is that all-weather is moved continuously.
The present invention solves the technical scheme adopting: by discarded product of rubber and plastic by the Full-automatic continuous fragmentation in routine techniques, tear up, the operation such as metal sorting, custody transfer, adopt again the double connection up and down of horizontal parallel multiple row, screw rod 360 is spent the cracking treater of rotational structure, carries out the useless rubber and plastic cracked oiling technique of Full-automatic continuous.
The invention has the beneficial effects as follows: full-automatic, continous way, normal pressure constant temperature, combustion gas filtration, oxygen supply burning, emission abatement, volume is little, output is large, installation need not civil engineering, operating personnel is few, labour intensity is low, easy to maintenance, efficiency is high, indirect heating, treater 360 degree are heated evenly, dilatational strain is little, does not rupture, long service life.Adopt industrial liquefied gas or Sweet natural gas preheating 2 hours, required heat energy is supplied with by the waste gas of self cracking afterwards, and preheating cost only needs 300-400 unit.
Brief description of the drawings:
Accompanying drawing 1 is the useless rubber and plastic cracked oiling process flow sheet of Full-automatic continuous of the present invention;
Accompanying drawing 2 is cracking processor structure schematic diagram.
See accompanying drawing 1, discarded product of rubber and plastic is sent waste and old rubber goods broken wish into crusher 2 by the transfer roller 1 in routine techniques, be broken into and send into shredding machine 4 by transfer roller 3 again after fritter and tear up, after one-tenth small-particle, enter magnetic separator 5 and carry out metal sorting, granule materials after sorting enters materials-stored box 7 by transfer roller 6, screw rod conveyor 8 is sent into material the hopper 9 of cracking treater 42, by cracking treater 42, carries out the useless rubber and plastic cracked oiling technique of Full-automatic continuous.
See accompanying drawing 2, described cracking treater 42 is mainly made up of feed mechanism, discharging mechanism, screw feed mechanism, Ran Shao Zhuan Catching-rabbits and device for recovering oil and gas.
Described feed mechanism is made up of hopper 9, feed valve 10, upper storage compartment 11 and feed valve 12, hopper 9 is arranged at one end of feed valve 10, the other end of feed valve 10 and feed valve 12 one end are arranged at 11 two ends, storage compartment, and the other end of feed valve 12 is connected with the feeding end of screw feed mechanism;
Described discharging mechanism is made up of bleeder valve 38, bleeder valve 40, lower storage compartment 39 and discharging screw rod 41, discharging screw rod 41 is connected with bleeder valve 40 one end, bleeder valve 40 the other ends and bleeder valve 38 one end are arranged at 39 two ends, lower storage compartment, and the other end of bleeder valve 38 is connected with the discharge end of screw feed mechanism;
Described screw feed mechanism by upper inner screw 43, lower Inner screw rod 44, power wheel 32,33,34 and by cracking treater 42 shells and upper inner screw 43, lower Inner screw rod 44 separate and point upper cracking room 13, lower cracking room 14 form, upper inner screw 43 is pivoted in upper cracking room 13, upper inner screw 43 one end are connected with feed valve 12, and its other end is provided with power wheel 32,33; Lower Inner screw rod 44 is pivoted in lower cracking room 14, and its one end is provided with the power wheel corresponding with power wheel 32 34, and its other end is connected with bleeder valve 38, and described upper cracking room 13 is connected with lower cracking room 14;
Described upper inner screw 43, lower Inner screw rod 44 can be many side by side;
Described Ran Shao Zhuan Catching-rabbits is made up of blower fan 37 and burner 36, is responsible for providing the thermal source in cracking process;
Device for recovering oil and gas is made up of the oil and gas pipes 15 being arranged on cracking treater 42 shells.
In the time that the present invention carries out cracking, screw rod conveyor 8 is sent into material the hopper 9 of cracking treater 42, hopper 9 by Wu Liao Jia Full after, feed valve 10 is opened, and the material of wanting cracking enters storage compartment 11, meanwhile, feed valve 12 seals, and is hedged off from the outer world ensureing in cracking treater 42; In the time wanting on the Wu Liao Jia Full of cracking storage compartment 11, feed valve 10 seals, feed valve 12 is opened, same guarantee is hedged off from the outer world in cracking treater 42, and the material of wanting cracking enters in the upper inner screw 43 being pivoted in upper cracking room 13, now, Ran Shao Zhuan Catching-rabbits be responsible for providing the thermal source in cracking process, and the power being provided by the external world orders about upper inner screw 43 by power wheel 33 and rotates, the material that upper inner screw 43 promotes to want cracking enters cracking room 13, and advances towards the other end;
The material of wanting cracking when upper storage compartment 11 shirk complete after, feed valve 10,12 completes above-mentioned action again and again, to ensure that the material of wish cracking enters continuously upper cracking room 13 and carries out cracking processing, ensure to be hedged off from the outer world in cracking treater 42 simultaneously;
In like manner, power wheel 32 on upper inner screw 43 drives the power wheel 34 on lower Inner screw rod 44 to rotate, ordering about lower Inner screw rod 44 rotates, and upper cracking room 13 not the complete material of cracking enter in the lower Inner screw rod 44 of lower cracking room 14, proceed cracking at lower cracking room 14, and push its material slag to discharging mechanism;
In the time that waste material arrives at the other end of lower Inner screw rod 44, bleeder valve 38 is opened, and material slag falls into lower storage compartment 39, and meanwhile, bleeder valve 40 cuts out, and is hedged off from the outer world ensureing in cracking treater 42; When under material Zha Jia Full when storage compartment 39, bleeder valve 38 cuts out, and bleeder valve 40 is opened, and material slag is discharged by discharging screw rod 41;
Instantly the material slag of storage compartment 39 shirk complete after, bleeder valve 38,40 completes above-mentioned action again and again, enters continuously lower cracking room 14 and carries out cracking processing to ensure to want the material of cracking, ensures to be hedged off from the outer world in cracking treater 42 simultaneously;
Meanwhile, cleaved oil gas flies at the top layer in cracking treater 42, is collected and storage separately by oil and gas pipes 15.
Claims (8)
1. the useless rubber and plastic cracked oiling technique of Full-automatic continuous and suite of equipment, discarded product of rubber and plastic is sent waste and old rubber goods broken wish into crusher by the transfer roller in routine techniques, be broken into and send into shredding machine by transfer roller again after fritter and tear up, after one-tenth small-particle, enter magnetic separator and carry out metal sorting, granule materials after sorting enters materials-stored box by transfer roller, it is characterized in that: screw rod conveyor is sent into material the hopper of cracking treater, by cracking treater, carry out the useless rubber and plastic cracked oiling technique of Full-automatic continuous.
2. the useless rubber and plastic cracked oiling technique of Full-automatic continuous according to claim 1 and suite of equipment, is characterized in that: described cracking treater is mainly made up of feed mechanism, discharging mechanism, screw feed mechanism, Ran Shao Zhuan Catching-rabbits and device for recovering oil and gas.
3. the useless rubber and plastic cracked oiling technique of Full-automatic continuous according to claim 2 and suite of equipment, it is characterized in that: described feed mechanism is made up of hopper, feed valve, upper storage compartment and feed valve, hopper is arranged at one end of feed valve, the other end of feed valve and feed valve one end are arranged at two ends, storage compartment, and the other end of feed valve is connected with the feeding end of screw feed mechanism.
4. the useless rubber and plastic cracked oiling technique of Full-automatic continuous according to claim 2 and suite of equipment, it is characterized in that: described discharging mechanism is made up of bleeder valve, bleeder valve, lower storage compartment and discharging screw rod, discharging screw rod is connected with bleeder valve one end, the bleeder valve the other end and bleeder valve one end are arranged at two ends, lower storage compartment, and the other end of bleeder valve is connected with the discharge end of screw feed mechanism.
5. the useless rubber and plastic cracked oiling technique of Full-automatic continuous according to claim 2 and suite of equipment, it is characterized in that: described screw feed mechanism by upper inner screw, lower Inner screw rod, power wheel and by cracking treater shell and upper inner screw, lower Inner screw rod separate and point upper cracking room, lower cracking room form, upper inner screw is pivoted in upper cracking room, upper inner screw one end is connected with feed valve, and its other end is provided with power wheel; Lower Inner screw rod is pivoted in lower cracking room, and its one end is provided with the power wheel corresponding with power wheel, and its other end is connected with bleeder valve, and described upper cracking room is connected with lower cracking room.
6. the useless rubber and plastic cracked oiling technique of Full-automatic continuous according to claim 2 and suite of equipment, is characterized in that: described combustion is burnt dress Catching-rabbits and is made up of blower fan and burner, is responsible for providing the thermal source in cracking process.
7. the useless rubber and plastic cracked oiling technique of Full-automatic continuous according to claim 2 and suite of equipment, is characterized in that: described device for recovering oil and gas is made up of the oil and gas pipes being arranged on cracking treater 42 shells.
8. the useless rubber and plastic cracked oiling technique of Full-automatic continuous according to claim 5 and suite of equipment, is characterized in that: described upper inner screw, lower Inner screw rod can be many side by side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410166242.8A CN103952172A (en) | 2014-04-24 | 2014-04-24 | Full-automatic continuous waste rubber and plastic cracking and liquefying technology and complete equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410166242.8A CN103952172A (en) | 2014-04-24 | 2014-04-24 | Full-automatic continuous waste rubber and plastic cracking and liquefying technology and complete equipment |
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| CN103952172A true CN103952172A (en) | 2014-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410166242.8A Pending CN103952172A (en) | 2014-04-24 | 2014-04-24 | Full-automatic continuous waste rubber and plastic cracking and liquefying technology and complete equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112662415A (en) * | 2019-10-15 | 2021-04-16 | 百亚巨能(厦门)环保科技有限公司 | Carbonization and tar recovery equipment |
| CN112662416A (en) * | 2019-10-15 | 2021-04-16 | 百亚巨能(厦门)环保科技有限公司 | Carbonization and tar recovery equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1827740A (en) * | 2006-04-07 | 2006-09-06 | 王新明 | Full-automatic continuous treatment method for waste tyre |
| CN201106040Y (en) * | 2007-07-11 | 2008-08-27 | 山东西迪艾万达新能源有限公司 | Internal rotation type tyre oiling device |
-
2014
- 2014-04-24 CN CN201410166242.8A patent/CN103952172A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1827740A (en) * | 2006-04-07 | 2006-09-06 | 王新明 | Full-automatic continuous treatment method for waste tyre |
| CN201106040Y (en) * | 2007-07-11 | 2008-08-27 | 山东西迪艾万达新能源有限公司 | Internal rotation type tyre oiling device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112662415A (en) * | 2019-10-15 | 2021-04-16 | 百亚巨能(厦门)环保科技有限公司 | Carbonization and tar recovery equipment |
| CN112662416A (en) * | 2019-10-15 | 2021-04-16 | 百亚巨能(厦门)环保科技有限公司 | Carbonization and tar recovery equipment |
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Application publication date: 20140730 |