CN103949568B - Metal-rubber blank braiding apparatus and special cover plate mechanism for auto - Google Patents
Metal-rubber blank braiding apparatus and special cover plate mechanism for auto Download PDFInfo
- Publication number
- CN103949568B CN103949568B CN201410190583.9A CN201410190583A CN103949568B CN 103949568 B CN103949568 B CN 103949568B CN 201410190583 A CN201410190583 A CN 201410190583A CN 103949568 B CN103949568 B CN 103949568B
- Authority
- CN
- China
- Prior art keywords
- cover plate
- auto
- auxiliary body
- linear module
- horizontal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The invention discloses a kind of metal-rubber blank braiding apparatus and special cover plate mechanism for auto, braiding apparatus includes frame, and frame is provided with: for the constant pitch drawing mechanism stretched to close circle wire helix; For the wire helix after stretching being arranged in the wiring mechanism on crochet hook; For the auxiliary hook of starting to helix mesh sheet the first row; The cover plate mechanism for auto of helix mesh sheet, latch needle mechanism, horizontal auxiliary body, horizontal concrete chute plate, vertical auxiliary body and vertical coulisse is formed for carrying out braiding to described helix; For the rolling-up mechanism that the helix mesh sheet by knitting forming is wound into a roll; And for controlling the operation of described constant pitch drawing mechanism, wiring mechanism, cover plate mechanism for auto, latch needle mechanism, horizontal auxiliary body, vertically auxiliary body and rolling-up mechanism, thus carry out constant pitch stretching to close circle wire helix, then to the control system that helix braiding process controls; This equipment significantly can improve and links intensity between metal-rubber inner wire.
Description
Technical field
The present invention relates to a kind of equipment for the preparation of metal-rubber blank, specifically a kind of numerical control full-automatic metal rubber blank braiding apparatus.
Background technology
Metal-rubber is a kind of novel elastic damping material, by the fine wire of the different trade mark and string diameter through taenidium coiling, the series of process such as taenidium constant pitch stretches, prepared by blank, cold stamping shaped, post processing is prepared from.This material under load effect, rub between wire helix, slippage, extruding phenomenon, can dissipate a large amount of vibrational energies, has the physical and mechanical properties of the high resiliency as rubber, large damping characteristic and metal excellence, thus gain the name.Metal-rubber has non-volatile in a vacuum, do not fear radiation environment, resistance to high/low temperature, corrosion-resistant, the fatigue aging life-span is long, the significant advantage such as can to preserve for a long time, be the best substitute of rubber under particular surroundings, have broad application prospects in the vibration reduction and cushioning such as Aero-Space, advanced technological arms field.At present, in metal-rubber preparation process, helical wound technique is generally adopted to prepare blank, this technique is applicable to preparation and has stock size and the simple metal-rubber component of configuration, and for the larger thin-wall shaft sleeve metalloid rubber component of axial dimension, blank is prepared as still adopted helical wound technique, bring difficulty not only can to follow-up stamping Die Design and punch forming process, and due between metal-rubber inner wire helix to link intensity poor, the metal-rubber component after punch forming is caused very easily to occur delamination splitting phenomenon, have a strong impact on Forming Quality and the technical performance of goods, percent defective is high, service life reduces greatly.
Summary of the invention
Object of the present invention will provide a kind of metal-rubber blank braiding apparatus and special cover plate mechanism for auto exactly, this equipment can realize carrying out constant pitch to close circle wire helix and accurately stretch, and the degree of depth is carried out to the helix after stretching link braiding and form wire helix mesh sheet, thus improve wire helix link intensity, to solve technical problem prepared by thin-wall shaft sleeve metalloid rubber component.
The object of the present invention is achieved like this:
Metal-rubber blank braiding apparatus, includes the frame for installing each assembly of equipment and support; Frame is provided with:
For carrying out the constant pitch drawing mechanism of constant pitch stretching to close circle wire helix;
For the wire helix after stretching being arranged in the wiring mechanism on crochet hook;
For the auxiliary hook of starting to helix mesh sheet the first row;
The cover plate mechanism for auto of helix mesh sheet, latch needle mechanism, horizontal auxiliary body, horizontal concrete chute plate, vertical auxiliary body and vertical coulisse is formed for carrying out braiding to described wire helix; And
For the rolling-up mechanism that the helix mesh sheet by knitting forming is wound into a roll;
Wherein,
Described cover plate mechanism for auto includes: the linear module of cover plate mechanism for auto, cover plate mechanism for auto installing plate, cover plate mechanism for auto cushion block, cover plate mechanism for auto linking arm, cover plate mechanism for auto connecting plate and cover plate; The linear module of described cover plate mechanism for auto is arranged on the horizontal operation table top of described frame by described cover plate mechanism for auto installing plate; Described cover plate is arranged on the slide block of the linear module of described cover plate mechanism for auto by cover plate mechanism for auto connecting plate, cover plate mechanism for auto linking arm, cover plate mechanism for auto cushion block; The slide block of the linear module of described cover plate mechanism for auto does reciprocating linear motion, and drives described cover plate to do reciprocating linear motion in described horizontal concrete chute plate;
Described horizontal auxiliary body includes: the linear module of horizontal auxiliary body, horizontal auxiliary body installing plate, horizontal auxiliary body linking arm, horizontal auxiliary body connecting plate and horizontal auxiliary push-rod; The linear module of described horizontal auxiliary body is arranged on described rack level work top by described horizontal auxiliary body installing plate; Described horizontal auxiliary push-rod is arranged on the slide block of the linear module of described horizontal auxiliary body by horizontal auxiliary body connecting plate, horizontal auxiliary body linking arm; The slide block of the linear module of described horizontal auxiliary body does reciprocating linear motion, and drives described horizontal auxiliary push-rod to do reciprocating linear motion in described horizontal concrete chute plate;
Described vertical auxiliary body includes: the linear module of vertical auxiliary body, vertical auxiliary body installing plate, vertical auxiliary body cushion block, vertical auxiliary body linking arm, vertical auxiliary body connecting plate and vertical assistant ejector pin; The linear module of described vertical auxiliary body is vertically arranged on the front portion of described frame by described vertical auxiliary body installing plate; Described vertical assistant ejector pin is arranged on the slide block of the linear module of described vertical auxiliary body by vertical auxiliary body connecting plate, vertical auxiliary body linking arm, vertical auxiliary body cushion block; The slide block of the linear module of described vertical auxiliary body does reciprocating linear motion, and drives described vertical assistant ejector pin to do reciprocating linear motion in described vertical coulisse.
In described metal-rubber blank braiding apparatus, described wiring mechanism includes: the linear module of wiring mechanism, wiring mechanism installing plate, wiring mechanism support, cloth thread casing, support set and locking nut; The linear module of described wiring mechanism is arranged in the top cross-bar of described frame by described wiring mechanism installing plate; Described wiring mechanism support installing is on the slide block of the linear module of described wiring mechanism; Described cloth thread casing is connected on described wiring mechanism support by described locking nut and support set, and the wire helix after described constant pitch drawing mechanism stretches passes from described cloth thread casing; The slide block of the linear module of described wiring mechanism does reciprocating linear motion, and is arranged on described crochet hook by the wire helix after stretching by described cloth thread casing.
In described metal-rubber blank braiding apparatus, described auxiliary hook includes: auxiliary crochet hook, pressing plate and frid; Described auxiliary crochet hook is fixed on frid by pressing plate and pan head screw.
In described metal-rubber blank braiding apparatus, described latch needle mechanism includes: the linear module of latch needle mechanism, latch needle mechanism installing plate, latch needle mechanism cushion block, latch needle mechanism linking arm, latch needle mechanism connecting plate and crochet hook; The linear module of described latch needle mechanism is arranged on the horizontal operation table top of described frame by described latch needle mechanism installing plate; Described crochet hook is arranged on the slide block of the linear module of described latch needle mechanism by latch needle mechanism connecting plate, latch needle mechanism linking arm, latch needle mechanism cushion block; The slide block of the linear module of described latch needle mechanism does reciprocating linear motion, and drives described crochet hook to do reciprocating linear motion in described horizontal concrete chute plate.
In described metal-rubber blank braiding apparatus, described horizontal concrete chute plate is the flat board with some chutes that is parallel to each other, and it has longitudinally been evenly arranged cover plate chute, crochet hook chute and horizontal auxiliary push-rod chute; Wherein, longitudinal plane of symmetry of crochet hook chute overlaps with cover plate chute longitudinal plane of symmetry, is positioned at cover plate chute inside, horizontal auxiliary push-rod chute and cover plate chute alternately evenly distributed; Described horizontal concrete chute front edge of board both sides have also been arranged symmetrically with locating slot; It is anterior that described horizontal concrete chute plate is fixed by screws in described rack level workbench; Described vertical coulisse is the flat board with some chutes that is parallel to each other, and has longitudinally been evenly arranged vertical assistant ejector pin chute; Described vertical coulisse is by the bottom of screw fastening at described horizontal concrete chute plate.
In described metal-rubber blank braiding apparatus, described rolling-up mechanism includes: guide roller, winding motor, shaft coupling, initiatively clamp shaft, passive clamp shaft, belt pulley, wireline reel and winding arm; Described guide roller in described active clamp shaft and passive clamp shaft front end, for leading to the helix mesh sheet of knitting forming, is sent between described active clamp shaft and passive clamp shaft by support installing; Described winding motor is connected with described active clamp shaft by described shaft coupling, drives described active clamp shaft to rotate; Described wireline reel is arranged in described frame by described winding arm, and described active clamp shaft drives described wireline reel to rotate by described belt pulley.
In described metal-rubber blank braiding apparatus, described constant pitch drawing mechanism includes: guide roller, damper, damping wheel, damping contact roller, active release silk worm gear, driven wire wheel and stretching motor; Described damping wheel is arranged on the output shaft of described damper; Described active release silk worm gear is arranged on described stretching motor output shaft.
The special cover plate mechanism for auto of a kind of metal-rubber blank braiding apparatus, its structure includes: the linear module of cover plate mechanism for auto, cover plate mechanism for auto installing plate, cover plate mechanism for auto cushion block, cover plate mechanism for auto linking arm, cover plate mechanism for auto connecting plate and cover plate; The linear module of described cover plate mechanism for auto is arranged on by described cover plate mechanism for auto installing plate on the horizontal operation table top of the frame carrying described cover plate mechanism for auto; Described cover plate is arranged on the slide block of the linear module of described cover plate mechanism for auto by cover plate mechanism for auto connecting plate, cover plate mechanism for auto linking arm, cover plate mechanism for auto cushion block; The slide block of the linear module of described cover plate mechanism for auto drives described cover plate to do reciprocating linear motion.
Metal-rubber blank braiding apparatus of the present invention is also provided with the operation for controlling described constant pitch drawing mechanism, wiring mechanism, cover plate mechanism for auto, latch needle mechanism, horizontal auxiliary body, vertically auxiliary body and rolling-up mechanism, thus carry out constant pitch stretching to close circle wire helix, then to the control system that helix braiding process controls.
The present invention controls constant pitch drawing mechanism by control system and carries out constant pitch stretching to close circle wire helix, control cover plate mechanism for auto, latch needle mechanism, horizontal auxiliary body and the collaborative work of vertical auxiliary body simultaneously, the degree of depth is carried out to wire helix and links braiding formation helix mesh sheet, control rolling-up mechanism by wound into a roll for the helix mesh sheet of knitting forming, thus complete the preparation of metal-rubber blank.Present invention achieves and constant pitch is carried out to close circle wire helix accurately stretch, and the Automatic Control that the degree of depth links braiding formation metal-rubber blank is carried out to the helix after stretching, solve the technical barrier that the wire helix degree of depth with strong interference effect links braiding on the one hand, on the other hand, adopt this through the helix degree of depth link braiding formed helix mesh sheet as metal-rubber blank for the preparation of metal-rubber component, the intensity that links between metal-rubber inner wire helix can be made to increase substantially, solving thin-wall shaft sleeve metalloid rubber component because of delamination splitting causes Forming Quality poor, the technical barrier of serviceability and technical indicator can not be met, percent defective reduces greatly.The close circle wire helix that the present invention is applicable to various string diameter and spring footpath prepares metal-rubber blank.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is constant pitch drawing mechanism structural representation;
Fig. 5 is the A-A sectional view of Fig. 4;
Fig. 6 is the B-B sectional view of Fig. 4;
Fig. 7 is wiring mechanism structural representation;
Fig. 8 is the A-A sectional view of Fig. 7;
Fig. 9 is auxiliary hook structure schematic diagram;
Figure 10 is the complete section top view of Fig. 9;
Figure 11 is the complete section left view of Fig. 9;
Figure 12 is horizontal concrete chute plate structure schematic diagram;
Figure 13 is the top view of Figure 12;
Figure 14 is that the A-A of Figure 12 cuts open enlarged drawing;
Figure 15 is that the B-B of Figure 12 cuts open enlarged drawing;
Figure 16 is vertical coulisse structural representation;
The A-A sectional view of Figure 17 Figure 16;
The B-B sectional view of Figure 18 Figure 16;
Figure 19 is cover plate mechanism for auto structural representation;
Figure 20 is the partial enlarged drawing of Figure 19;
Figure 21 is the top view of Figure 19;
Figure 22 is latch needle mechanism structural representation;
Figure 23 is the partial enlarged drawing of Figure 22;
Figure 24 is the top view of Figure 22;
Figure 25 is horizontal auxiliary body structural representation;
Figure 26 is the partial enlarged drawing of Figure 25;
Figure 27 is the top view of Figure 25;
Figure 28 is vertical auxiliary body structural representation;
Figure 29 is the partial enlarged drawing of Figure 28;
Figure 30 is the top view of Figure 28;
Figure 31 is rolling-up mechanism structural representation;
Figure 32 is the left view of Figure 31.
In figure: 1, constant pitch drawing mechanism; 1-1, guide roller; 1-2, damper; 1-3, damping wheel; 1-4, damping contact roller; 1-5, hold down gag; 1-6, active release silk worm gear; 1-7, driven wire wheel; 1-8, stretching motor; 2, wiring mechanism; The linear module of 2-1, wiring mechanism; 2-2, wiring mechanism installing plate; 2-3, wiring mechanism support; 2-4, cloth thread casing; 2-5, support set; 2-6, locking nut; 3, auxiliary hook; 3-1, auxiliary crochet hook; 3-2, pressing plate; 3-3, frid; 4, horizontal concrete chute plate; 4-1, cover plate chute; 4-2, crochet hook chute; 4-3, horizontal auxiliary push-rod chute; 4-4, locating slot; 5, vertical coulisse; 6, cover plate mechanism for auto; The linear module of 6-1, cover plate mechanism for auto; 6-2, cover plate mechanism for auto installing plate; 6-3, cover plate mechanism for auto cushion block; 6-4, cover plate mechanism for auto linking arm; 6-5, cover plate mechanism for auto connecting plate; 6-6, cover plate; 7, latch needle mechanism; The linear module of 7-1, latch needle mechanism; 7-2, latch needle mechanism installing plate; 7-3, latch needle mechanism cushion block; 7-4, latch needle mechanism linking arm; 7-5, latch needle mechanism connecting plate; 7-6, crochet hook; 8, horizontal auxiliary body; 8-1, the linear module of horizontal auxiliary body; 8-2, horizontal auxiliary body installing plate; 8-3, horizontal auxiliary body linking arm; 8-4, horizontal auxiliary body connecting plate; 8-5, horizontal auxiliary push-rod; 9, vertical auxiliary body; 9-1, the linear module of vertical auxiliary body; 9-2, vertical auxiliary body installing plate; 9-3, vertical auxiliary body cushion block; 9-4, vertical auxiliary body linking arm; 9-5, vertical auxiliary body connecting plate; 9-6, vertical assistant ejector pin; 10, rolling-up mechanism; 10-1, guide roller; 10-2, winding motor; 10-3, shaft coupling; 10-4, initiatively clamp shaft; 10-5, passive clamp shaft; 10-6, belt pulley; 10-7, wireline reel; 10-8, winding arm; 11, control system; 11-1, touch-screen; 12, frame.
Detailed description of the invention
As shown in Fig. 1 ~ Fig. 3, the present invention includes constant pitch drawing mechanism 1, wiring mechanism 2, auxiliary hook 3(do not shown), horizontal concrete chute plate 4, vertical coulisse 5, cover plate mechanism for auto 6, latch needle mechanism 7, horizontal auxiliary body 8, vertical auxiliary body 9, rolling-up mechanism 10, control system 11 and frame 12.
As shown in Fig. 4 ~ Fig. 6, constant pitch drawing mechanism 1 includes: guide roller 1-1, damper 1-2, damping wheel 1-3, damping contact roller 1-4, hold down gag 1-5, active release silk worm gear 1-6, driven wire wheel 1-7 and stretching motor 1-8.
Close circle wire helix sends into constant pitch drawing mechanism 1 by guide roller 1-1, under the control of control system 11, coordinates with wiring mechanism 2, and the constant pitch realizing close circle wire helix stretches.
Damping wheel 1-3 is arranged on damper 1-2 output shaft, close circle wire helix is through guide roller 1-1, and pass between damping wheel 1-3 and damping contact roller 1-4, and then be admitted to wiring mechanism 2 after active release silk worm gear 1-6 and driven wire wheel 1-7.The effect of damping contact roller 1-4 provides certain pressure to wire helix, it is made to be pressed on damping wheel 1-3, ensure that damping wheel 1-3 provides certain damping to wire helix, thus enable close circle wire helix pull open a segment distance through damping wheel 1-3, to embed smoothly in active release silk worm gear 1-6 teeth groove.Adjust damping contact roller 1-4 by hold down gag 1-5 and act on pressure on helix.This hold down gag 1-5 forms by adjusting screw, pressure head and holddown spring (not shown), realizes the adjustment of pressure by rotating adjustment screw.
Stretching motor 1-8 is stepper motor, active release silk worm gear 1-6 is arranged on stretching motor 1-8 output shaft, control system 11 is by the rotating speed of restrained stretching motor 1-8, thus control active release silk worm gear 1-6 put a speed, itself and wiring mechanism linear module 2-1 motor speed is matched, realizes carrying out constant pitch stretching to close circle wire helix.
As shown in Fig. 9 ~ Figure 11, auxiliary hook 3 includes: auxiliary crochet hook 3-1, pressing plate 3-2 and frid 3-3.
Frid 3-3 has groove, and auxiliary crochet hook 3-1 totally 26, puts into frid 3-3 groove respectively.Crochet hook 3-1 will be assisted to compress with pressing plate 3-2, and by pan head screw, pressing plate 3-2 will be fixed on frid 3-3.
As shown in Figure 19 ~ Figure 21, cover plate mechanism for auto 6 includes: the linear module 6-1 of cover plate mechanism for auto, cover plate mechanism for auto installing plate 6-2, cover plate mechanism for auto cushion block 6-3, cover plate mechanism for auto linking arm 6-4, cover plate mechanism for auto connecting plate 6-5 and cover plate 6-6.
The linear module 6-1 of cover plate mechanism for auto is fixed on frame 12 horizontal operation table top by cover plate mechanism for auto installing plate 6-2.Cover plate 6-6 is U-shaped, totally 25, is fixed by screws in cover plate mechanism for auto connecting plate 6-5 front end.Cover plate mechanism for auto connecting plate 6-5 is fixed on cover plate mechanism for auto linear module 6-1 slide block by cover plate mechanism for auto linking arm 6-4, cover plate mechanism for auto cushion block 6-3.
During equipment work, control system is controlled cover plate mechanism for auto linear module 6-1 motor by cover plate mechanism for auto linear module motor driver, cover plate mechanism for auto linear module 6-1 slide block drives cover plate 6-6 to slide in the cover plate chute 4-1 of horizontal concrete chute plate 4 by cover plate mechanism for auto connecting plate 6-5, makes cover plate 6-6 coordinate the braiding process of helix with other mechanisms.
As shown in Figure 22 ~ Figure 24, latch needle mechanism 7 includes: the linear module 7-1 of latch needle mechanism, latch needle mechanism installing plate 7-2, latch needle mechanism cushion block 7-3, latch needle mechanism linking arm 7-4, latch needle mechanism connecting plate 7-5 and crochet hook 7-6.
The linear module 7-1 of latch needle mechanism is fixed on frame 12 horizontal operation table top by latch needle mechanism installing plate 7-2.Crochet hook 7-6 adopts the special crochet hook of braider, totally 25, and crochet hook 7-6 tail protrusion is inserted in the through hole of latch needle mechanism connecting plate 7-5 front end.Latch needle mechanism connecting plate 7-5 is fixed on latch needle mechanism linear module 7-1 slide block by latch needle mechanism linking arm 7-4, latch needle mechanism cushion block 7-3.
During equipment work, control system 11 is controlled latch needle mechanism linear module 7-1 motor by latch needle mechanism linear module motor driver, latch needle mechanism linear module 7-1 slide block drives crochet hook 7-6 to slide in the crochet hook chute 4-2 of horizontal concrete chute plate 4 by latch needle mechanism connecting plate 7-5, has coordinated the braiding process of helix with other mechanisms.
As shown in Figure 25 ~ Figure 27, horizontal auxiliary body 8 includes: horizontal auxiliary body linear module 8-1, horizontal auxiliary body installing plate 8-2, horizontal auxiliary body linking arm 8-3, horizontal auxiliary body connecting plate 8-4 and horizontal auxiliary push-rod 8-5.
Horizontal auxiliary body linear module 8-1 is fixed on frame 12 horizontal operation table top by horizontal auxiliary body installing plate 8-2.Horizontal auxiliary push-rod 8-5 totally 26, front end is with arc groove, and its tail protrusion is inserted in the through hole of horizontal auxiliary body connecting plate 8-4 front end.Horizontal auxiliary body connecting plate 8-4 is fixed on horizontal auxiliary body linear module 8-1 slide block by horizontal auxiliary body linking arm 8-3.
During equipment work, control system 11 is controlled horizontal auxiliary body linear module 8-1 motor by horizontal auxiliary body linear module motor driver, horizontal auxiliary body linear module 8-1 slide block drives horizontal auxiliary push-rod 8-5 to slide in the horizontal auxiliary push-rod chute 4-3 of horizontal concrete chute plate 4 by horizontal auxiliary body connecting plate 8-4, in helix braiding process, helix is supported, prevent from interfering between neighboring spiral, affect the carrying out of braiding process.
As shown in Figure 12 ~ Figure 15, horizontal concrete chute plate 4 is the flat board with some chutes that is parallel to each other, and is longitudinally evenly processed with 25 cover plate chute 4-1,25 crochet hook chute 4-2 and 26 horizontal auxiliary push-rod chute 4-3.Wherein, longitudinal plane of symmetry of crochet hook chute 4-2 overlaps with the longitudinal plane of symmetry of cover plate chute 4-1, is positioned at cover plate chute 4-1 inner.Horizontal auxiliary push-rod chute 4-3 and cover plate chute 4-1 is alternately evenly distributed.
It is anterior that horizontal concrete chute plate 4 is fixed by screws in frame 12 horizontal table.When equipment is in stopped status, cover plate 6-6, crochet hook 7-6 and horizontal auxiliary push-rod 8-5 are all arranged in the respective chute of horizontal concrete chute plate 4.During equipment work, because crochet hook 7-6 is positioned at cover plate 6-6U shape groove, and helix is arranged in cover plate 6-6U shape groove outer surface, the helix on braiding process cover plate 6-6 and crochet hook 7-6 can be avoided to interfere, cause the helix mesh sheet woven to occur mesh non-uniform phenomenon.
As shown in Figure 7, Figure 8, wiring mechanism 2 includes: the linear module 2-1 of wiring mechanism, wiring mechanism installing plate 2-2, wiring mechanism support 2-3, cloth thread casing 2-4, support set 2-5 and locking nut 2-6.
The linear module 2-1 of wiring mechanism is arranged in frame 12 top cross-bar by wiring mechanism installing plate 2-2; Wiring mechanism support 2-3 is arranged on wiring mechanism linear module 2-1 slide block; Cloth thread casing 2-4 is connected on wiring mechanism support 2-3 by locking nut 2-6 and support set 2-5, and the wire helix after constant pitch drawing mechanism 1 stretches passes from cloth thread casing 2-4;
During equipment work, control system 11 controls cloth thread casing 2-4 by wiring mechanism linear module motor driver and does reciprocating linear motion along wiring mechanism linear module 2-1 slide rail, coordinate with constant pitch drawing mechanism 1 simultaneously and constant pitch stretching is carried out to close circle wire helix, the helix after stretching is arranged on the crochet hook 7-6 of latch needle mechanism 7.
As shown in Figure 16 ~ Figure 18, vertical coulisse 5 is the flat board with some chutes that is parallel to each other, and is longitudinally evenly processed with 26 chutes.As shown in figure 20, vertical coulisse 5 is by the bottom of screw fastening at horizontal concrete chute plate 4.
As shown in Figure 28 ~ Figure 30, vertical auxiliary body 9 includes: vertical auxiliary body linear module 9-1, vertical auxiliary body installing plate 9-2, vertical auxiliary body cushion block 9-3, vertical auxiliary body linking arm 9-4, vertical auxiliary body connecting plate 9-5 and vertical assistant ejector pin 9-6.
It is anterior that vertical auxiliary body linear module 9-1 is vertically fixed on frame 12 by vertical auxiliary body installing plate 9-2.Vertical assistant ejector pin 9-6 is fork configuration, totally 26, is enclosed within the through hole of vertical auxiliary body connecting plate 9-5 front end by the screw being arranged on afterbody.When equipment is in stopped status, vertical assistant ejector pin 9-6 is positioned at the chute of vertical coulisse 5.Vertical auxiliary body connecting plate 9-5 is fixed on vertical auxiliary body linear module 9-1 slide block by vertical auxiliary body linking arm 9-4, vertical auxiliary body cushion block 9-3.
During equipment work, control system 11 is controlled vertical auxiliary body linear module 9-1 motor by vertical auxiliary body linear module motor driver, vertical auxiliary body linear module 9-1 slide block drives vertical assistant ejector pin 9-6 to slide in vertical coulisse 5 by vertical auxiliary body connecting plate 9-5, cooperatively interact with cover plate mechanism for auto 6, the horizontal loop sleeve that crochet hook 7-6 ticks is turned into vertical ring set, completes the braiding process of helix.
As shown in Figure 31 ~ Figure 32, rolling-up mechanism 10 includes: guide roller 10-1, winding motor 10-2, shaft coupling 10-3, initiatively clamp shaft 10-4, passive clamp shaft 10-5, belt pulley 10-6, wireline reel 10-7 and winding arm 10-8.
Winding motor 10-2 is connected with active clamp shaft 10-4 by shaft coupling 10-3, drives initiatively clamp shaft to rotate.During equipment work, guide roller 10-1 is used for leading to the helix mesh sheet of knitting forming, sent into initiatively between clamp shaft 10-4 and passive clamp shaft 10-5, initiatively annular knurl processing is all carried out in clamp shaft 10-4 and passive clamp shaft 10-5 surface, a downward pulling force is produced to sending into helical gauze sheet wherein, ensure that in braiding process, helix mesh sheet is in tensioned state all the time, prevent run-bake-needle fault, simultaneously, precompressed shaping is carried out to the helix mesh sheet of knitting forming, makes helix mesh sheet smooth and link good between internal helicoid line.
Wireline reel 10-7 is arranged on frame 12 foremost by winding arm 10-8, and initiatively clamp shaft 10-4 drives wireline reel 10-7 to rotate by belt pulley 10-6.Winding arm 10-8 is bolted on the crossbeam of frame 12 both sides.Unclamp set bolt, winding arm 10-8 swing can be made, to adjust the elasticity of belt, ensure the helix mesh sheet of knitting forming wound into a roll and unlikely tension on wireline reel 10-7, the helix mesh sheet after rolling is used for the preparation of metal-rubber component as metal-rubber blank.
Control system 11 includes: PMAC multi-axis controller, stretching motor driver, wiring mechanism linear module motor driver, cover plate mechanism for auto linear module motor driver, latch needle mechanism linear module motor driver, horizontal auxiliary body linear module motor driver, the linear module motor driver of vertical auxiliary body, winding motor driver, transformer, binding post and touch-screen 11-1.
In the equipment course of work, control system 11 is by restrained stretching motor driver and the linear module motor driver of wiring mechanism, constant pitch drawing mechanism 1 is matched with the action of wiring mechanism 2, realizes that constant pitch is carried out to close circle wire helix and accurately stretch; Control system 11 is by controlling cover plate mechanism for auto linear module motor driver, latch needle mechanism linear module motor driver, horizontal auxiliary body linear module motor driver, the linear module motor driver of vertical auxiliary body, make cover plate mechanism for auto 6, latch needle mechanism 7, horizontal auxiliary body 8, vertical auxiliary body 9 motion match, complete the braiding process of helix mesh sheet; Control system 11, by controlling winding motor driver, controls the action of rolling-up mechanism 10, by the helix mesh sheet formation metal-rubber wound into a roll blank that woven for future use; The human-computer interaction interface of display device and the duty of equipment on touch-screen 11-1, by human-computer interaction interface, can complete " start ", " beginning ", " suspend/continue ", " reset ", " shutdown " operation.
Metal-rubber blank braiding apparatus of the present invention carries out metal-rubber blank when preparing, its specific works process following (with reference to figure 1 ~ Figure 32):
The first step, opens device power supply (DPS) switch, presses " start " button on touch-screen 11-1, and control system 11 controls cover plate 6-6 by the linear module motor driver of cover plate mechanism for auto and stretch out 14mm from horizontal concrete chute plate 4.
Second step, according to string diameter and the spring footpath of close circle wire helix, adjust damping value and the hold down gag 1-5 of damper 1-2 in constant pitch drawing mechanism 1, close circle wire helix sends into constant pitch drawing mechanism 1 by guide roller 1-1, by close circle wire helix through damping wheel 1-3 and damping contact roller 1-4 and between active release silk worm gear 1-6 and driven wire wheel 1-7, pass from the cloth thread casing 2-4 of wiring mechanism 2 after manual stretching, be arranged in the cover plate 6-6 end face of cover plate mechanism for auto 6, the free end of helix is fixed in the locating slot 4-4 of horizontal concrete chute plate 4.
3rd step, hangs over the auxiliary crochet hook 3-1 in auxiliary hook 3 on the helix between two adjacent cover plate 6-6, and the gravity of the auxiliary hook 3 of dependence makes the vertical ring set of the sagging formation of helix between two adjacent cover plate 6-6.
4th step, press the START button on touch-screen 11-1, crochet hook 7-6 stretches out 25mm from horizontal concrete chute plate 4, wiring mechanism linear module 2-1 slide block drives cloth thread casing 2-4 along wiring mechanism linear module 2-1 slide rail moving linearly, the helix after stretching is arranged on crochet hook 7-6 through constant pitch drawing mechanism 1.
5th step, horizontal auxiliary push-rod 8-5 stretches out 16mm from horizontal concrete chute plate 4.
6th step, crochet hook 7-6 catches on front end the helix that it is arranged and returns in horizontal concrete chute plate 4, and horizontal auxiliary push-rod 8-5 supports the helix between two adjacent crochet hook 7-6, forms horizontal loop sleeve.
7th step, cover plate 6-6 returns in horizontal concrete chute plate 4, and helix disposed thereon comes off.
8th step, vertical assistant ejector pin 9-6 stretches out 21mm from vertical coulisse 5, passes, and upwards provoked by the helix on ring set both sides in the horizontal loop sleeve that crochet hook 7-6 is formed.
9th step, crochet hook 7-6 stretches out 4mm from horizontal concrete chute plate 4, and horizontal loop sleeve is deviate from from crochet hook 7-6.
Tenth step, cover plate 6-6 stretches out 14mm from horizontal concrete chute plate 4, passes in the helix ring set that vertical assistant ejector pin 9-6 provokes.
11 step, vertical assistant ejector pin 9-6 and horizontal auxiliary push-rod 8-5 returns simultaneously, and the first row of helix mesh sheet has woven.
12 step, takes out the helix head that is fixed in horizontal concrete chute plate 4 locating slot, and is fixed in the helix mesh sheet the first row that woven.
13 step, repeats the 4th step ~ the 11 step.
14 step, after helix mesh sheet reaches certain length, take off auxiliary crochet hook 3, helix mesh sheet is made to send into initiatively between clamp shaft 10-4 and passive clamp shaft 10-5 by the guide roller 10-1 of rolling-up mechanism 10, and be closely wound on wireline reel 10-7, rolling is carried out to the helix mesh sheet woven for subsequent use.
15 step, presses " shutdown " button on touch-screen 11-1, and cover plate 6-6, crochet hook 7-6, horizontal auxiliary push-rod 8-5 return in horizontal concrete chute plate 4, and vertical assistant ejector pin 9-6 returns in vertical coulisse 5, and closing device power switch, equipment quits work.
Claims (8)
1. a metal-rubber blank braiding apparatus, includes the frame for installing each assembly of equipment and support; It is characterized in that, frame is provided with:
For carrying out the constant pitch drawing mechanism of constant pitch stretching to close circle wire helix;
For the wire helix after stretching being arranged in the wiring mechanism on crochet hook;
For the auxiliary hook of starting to helix mesh sheet the first row;
The cover plate mechanism for auto of helix mesh sheet, latch needle mechanism, horizontal auxiliary body, horizontal concrete chute plate, vertical auxiliary body and vertical coulisse is formed for carrying out braiding to described wire helix; And
For the rolling-up mechanism that the helix mesh sheet by knitting forming is wound into a roll;
Wherein,
Described cover plate mechanism for auto includes: the linear module of cover plate mechanism for auto, cover plate mechanism for auto installing plate, cover plate mechanism for auto cushion block, cover plate mechanism for auto linking arm, cover plate mechanism for auto connecting plate and cover plate; The linear module of described cover plate mechanism for auto is arranged on the horizontal operation table top of described frame by described cover plate mechanism for auto installing plate; Described cover plate is arranged on the slide block of the linear module of described cover plate mechanism for auto by cover plate mechanism for auto connecting plate, cover plate mechanism for auto linking arm, cover plate mechanism for auto cushion block; The slide block of the linear module of described cover plate mechanism for auto does reciprocating linear motion, and drives described cover plate to do reciprocating linear motion in described horizontal concrete chute plate;
Described horizontal auxiliary body includes: the linear module of horizontal auxiliary body, horizontal auxiliary body installing plate, horizontal auxiliary body linking arm, horizontal auxiliary body connecting plate and horizontal auxiliary push-rod; The linear module of described horizontal auxiliary body is arranged on the horizontal operation table top of described frame by described horizontal auxiliary body installing plate; Described horizontal auxiliary push-rod is arranged on the slide block of the linear module of described horizontal auxiliary body by horizontal auxiliary body connecting plate, horizontal auxiliary body linking arm; The slide block of the linear module of described horizontal auxiliary body does reciprocating linear motion, and drives described horizontal auxiliary push-rod to do reciprocating linear motion in described horizontal concrete chute plate;
Described vertical auxiliary body includes: the linear module of vertical auxiliary body, vertical auxiliary body installing plate, vertical auxiliary body cushion block, vertical auxiliary body linking arm, vertical auxiliary body connecting plate and vertical assistant ejector pin; The linear module of described vertical auxiliary body is vertically arranged on the front portion of described frame by described vertical auxiliary body installing plate; Described vertical assistant ejector pin is arranged on the slide block of the linear module of described vertical auxiliary body by vertical auxiliary body connecting plate, vertical auxiliary body linking arm, vertical auxiliary body cushion block; The slide block of the linear module of described vertical auxiliary body does reciprocating linear motion, and drives described vertical assistant ejector pin to do reciprocating linear motion in described vertical coulisse.
2. metal-rubber blank braiding apparatus according to claim 1, is characterized in that,
Described wiring mechanism includes: the linear module of wiring mechanism, wiring mechanism installing plate, wiring mechanism support, cloth thread casing, support set and locking nut; The linear module of described wiring mechanism is arranged in the top cross-bar of described frame by described wiring mechanism installing plate; Described wiring mechanism support installing is on the slide block of the linear module of described wiring mechanism; Described cloth thread casing is connected on described wiring mechanism support by described locking nut and support set, and the wire helix after described constant pitch drawing mechanism stretches passes from described cloth thread casing; The slide block of the linear module of described wiring mechanism does reciprocating linear motion, and is arranged on described crochet hook by the wire helix after stretching by described cloth thread casing.
3. metal-rubber blank braiding apparatus according to claim 1, is characterized in that, described auxiliary hook includes: auxiliary crochet hook, pressing plate and frid; Described auxiliary crochet hook is fixed on frid by pressing plate and pan head screw.
4. metal-rubber blank braiding apparatus according to claim 1, it is characterized in that, described latch needle mechanism includes: the linear module of latch needle mechanism, latch needle mechanism installing plate, latch needle mechanism cushion block, latch needle mechanism linking arm, latch needle mechanism connecting plate and crochet hook; The linear module of described latch needle mechanism is arranged on the horizontal operation table top of described frame by described latch needle mechanism installing plate; Described crochet hook is arranged on the slide block of the linear module of described latch needle mechanism by latch needle mechanism connecting plate, latch needle mechanism linking arm, latch needle mechanism cushion block; The slide block of the linear module of described latch needle mechanism does reciprocating linear motion, and drives described crochet hook to do reciprocating linear motion in described horizontal concrete chute plate.
5. metal-rubber blank braiding apparatus according to claim 1, is characterized in that, described horizontal concrete chute plate is the flat board with some chutes that is parallel to each other, and it has longitudinally been evenly arranged cover plate chute, crochet hook chute and horizontal auxiliary push-rod chute; Wherein, longitudinal plane of symmetry of crochet hook chute overlaps with cover plate chute longitudinal plane of symmetry, is positioned at cover plate chute inside, horizontal auxiliary push-rod chute and cover plate chute alternately evenly distributed; Described horizontal concrete chute front edge of board both sides have also been arranged symmetrically with locating slot; The horizontal table that described horizontal concrete chute plate is fixed by screws in described frame is anterior; Described vertical coulisse is the flat board with some chutes that is parallel to each other, and has longitudinally been evenly arranged vertical assistant ejector pin chute; Described vertical coulisse is by the bottom of screw fastening at described horizontal concrete chute plate.
6. metal-rubber blank braiding apparatus according to claim 1, it is characterized in that, described rolling-up mechanism includes: guide roller, winding motor, shaft coupling, initiatively clamp shaft, passive clamp shaft, belt pulley, wireline reel and winding arm; Described guide roller in described active clamp shaft and passive clamp shaft front end, for leading to the helix mesh sheet of knitting forming, is sent between described active clamp shaft and passive clamp shaft by support installing; Described winding motor is connected with described active clamp shaft by described shaft coupling, drives described active clamp shaft to rotate; Described wireline reel is arranged in described frame by described winding arm, and described active clamp shaft drives described wireline reel to rotate by described belt pulley.
7. metal-rubber blank braiding apparatus according to claim 1, is characterized in that, described constant pitch drawing mechanism includes: guide roller, damper, damping wheel, damping contact roller, active release silk worm gear, driven wire wheel and stretching motor; Described damping wheel is arranged on the output shaft of described damper; Described active release silk worm gear is arranged on described stretching motor output shaft.
8. the special cover plate mechanism for auto of metal-rubber blank braiding apparatus, is characterized in that, described cover plate mechanism for auto includes: the linear module of cover plate mechanism for auto, cover plate mechanism for auto installing plate, cover plate mechanism for auto cushion block, cover plate mechanism for auto linking arm, cover plate mechanism for auto connecting plate and cover plate; The linear module of described cover plate mechanism for auto is arranged on by described cover plate mechanism for auto installing plate on the horizontal operation table top of the frame carrying described cover plate mechanism for auto; Described cover plate is arranged on the slide block of the linear module of described cover plate mechanism for auto by cover plate mechanism for auto connecting plate, cover plate mechanism for auto linking arm, cover plate mechanism for auto cushion block; The slide block of the linear module of described cover plate mechanism for auto drives described cover plate to do reciprocating linear motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410190583.9A CN103949568B (en) | 2014-05-07 | 2014-05-07 | Metal-rubber blank braiding apparatus and special cover plate mechanism for auto |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410190583.9A CN103949568B (en) | 2014-05-07 | 2014-05-07 | Metal-rubber blank braiding apparatus and special cover plate mechanism for auto |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103949568A CN103949568A (en) | 2014-07-30 |
| CN103949568B true CN103949568B (en) | 2016-01-20 |
Family
ID=51326991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410190583.9A Expired - Fee Related CN103949568B (en) | 2014-05-07 | 2014-05-07 | Metal-rubber blank braiding apparatus and special cover plate mechanism for auto |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103949568B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109850703B (en) * | 2019-02-27 | 2023-12-01 | 大连萌羽机械有限公司 | Winding tooling for aircraft engine clamp shock pad |
| CN110788248B (en) * | 2019-10-11 | 2020-12-22 | 东北石油大学 | Metal rubber integrated automatic molding system |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0860218A2 (en) * | 1997-02-14 | 1998-08-26 | Eurobend Sa | Method and device for producing continuous spirals with closed polygon forms from wire, concrete steel or metal tube |
| DE10063913A1 (en) * | 2000-12-20 | 2002-07-04 | Agro Federkernprod Gmbh | Manufacturing machine for production of complex coiled springs has multiple processing stations on carousel for coiling and tempering |
| CN2510273Y (en) * | 2001-12-11 | 2002-09-11 | 哈尔滨工业大学 | Spiral-roll fixed-pitch stretching apparatus |
| CN1425544A (en) * | 2001-12-11 | 2003-06-25 | 哈尔滨工业大学 | Screw roll fixed pitch stretching device |
| CN201287176Y (en) * | 2008-11-13 | 2009-08-12 | 西安科技大学 | Metal gauze weaving mechanism |
| CN102950233A (en) * | 2011-08-27 | 2013-03-06 | 沈阳黎明航空发动机(集团)有限责任公司 | Metal rubber gasket manufacture process |
| CN103182463A (en) * | 2013-03-06 | 2013-07-03 | 哈尔滨工程大学 | Manufacturing method of metal rubber shock pad |
| CN203253854U (en) * | 2013-04-22 | 2013-10-30 | 哈尔滨工程大学 | Device for knitting and bending pressing of metal rubber screen mesh |
-
2014
- 2014-05-07 CN CN201410190583.9A patent/CN103949568B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0860218A2 (en) * | 1997-02-14 | 1998-08-26 | Eurobend Sa | Method and device for producing continuous spirals with closed polygon forms from wire, concrete steel or metal tube |
| DE10063913A1 (en) * | 2000-12-20 | 2002-07-04 | Agro Federkernprod Gmbh | Manufacturing machine for production of complex coiled springs has multiple processing stations on carousel for coiling and tempering |
| CN2510273Y (en) * | 2001-12-11 | 2002-09-11 | 哈尔滨工业大学 | Spiral-roll fixed-pitch stretching apparatus |
| CN1425544A (en) * | 2001-12-11 | 2003-06-25 | 哈尔滨工业大学 | Screw roll fixed pitch stretching device |
| CN201287176Y (en) * | 2008-11-13 | 2009-08-12 | 西安科技大学 | Metal gauze weaving mechanism |
| CN102950233A (en) * | 2011-08-27 | 2013-03-06 | 沈阳黎明航空发动机(集团)有限责任公司 | Metal rubber gasket manufacture process |
| CN103182463A (en) * | 2013-03-06 | 2013-07-03 | 哈尔滨工程大学 | Manufacturing method of metal rubber shock pad |
| CN203253854U (en) * | 2013-04-22 | 2013-10-30 | 哈尔滨工程大学 | Device for knitting and bending pressing of metal rubber screen mesh |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103949568A (en) | 2014-07-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105436034B (en) | Full-automatic online point gum machine | |
| CN209038410U (en) | A kind of material conveying device up and down | |
| CN103962479B (en) | A kind of metal-rubber blank laying apparatus | |
| CN103949568B (en) | Metal-rubber blank braiding apparatus and special cover plate mechanism for auto | |
| JP2016088080A (en) | Covering cutting device of wire rod for rubber v belt | |
| CN102551176A (en) | Full-automatic self-centering enucleation machine for Chinese dates | |
| CN107618710B (en) | Full-automatic foam cloth bundling integrated machine and use method thereof | |
| CN108080469A (en) | Full-automatic hemming device and the integrated processing device with full-automatic hemming device | |
| CN2795265Y (en) | High temperature drawing fixing machine | |
| CN117066411A (en) | Net dotter | |
| CN202323342U (en) | Cloth feeding device for sewing machine with button hole | |
| CN105185570B (en) | Full-automatic flat wire backbone winding line machine | |
| CN205142676U (en) | Automatic leveling device of flexible PCB board | |
| CN105459233B (en) | A kind of automatic bamboo-curtain braiding machine | |
| CN204148402U (en) | Punch press interval-automatic feed mechanism | |
| KR101213557B1 (en) | The bonding and punching equipment for clothes spangle | |
| CN205551164U (en) | Make -up machine of bending | |
| CN202701105U (en) | Continuous punching machine | |
| CN202651974U (en) | Motor rapid adjusting mechanism | |
| CN202877336U (en) | Stainless steel sleeve continuous stamping device | |
| CN205544834U (en) | Private plane of operating computer of device constructs suitable for automatic drawing of patterns of electric machine coil | |
| CN206383224U (en) | Full-automatic PCB board separator clamping devices | |
| CN215578194U (en) | Workbench of winding machine | |
| CN103818587B (en) | Automatic folded film packing machine | |
| CN212128636U (en) | Cloth cutting device for garment processing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20200507 |