CN103943728B - 高效太阳能电池组件加工生产线 - Google Patents

高效太阳能电池组件加工生产线 Download PDF

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CN103943728B
CN103943728B CN201410182600.4A CN201410182600A CN103943728B CN 103943728 B CN103943728 B CN 103943728B CN 201410182600 A CN201410182600 A CN 201410182600A CN 103943728 B CN103943728 B CN 103943728B
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孙嵩泉
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(Hefei) Light Technology Co., Ltd.
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    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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    • H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
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Abstract

本发明给出了一种高效太阳能电池组件加工生产线，它包括若干个工作台、可移动加工平台和平台移动机械臂，所述的工作台以平台移动机械臂为圆心周向分布，平台移动机械臂抓取可移动加工平台在所述工作台之间移动。采用这样的结构后，本高效太阳能电池组件加工生产线以平台移动机械臂为中心呈辐射型分布，操作平台移动机械臂使可移动加工平台在若干工作台之间移动，进而只使用一个平台移动机械臂操完成电池组件多个工艺的加工，增加了工作效率，与传统直线式装配生产线相比，增加了工作效率，减少本高效太阳能电池组件加工生产线的占地面积，节约空间，而且方便调整生产工艺的顺序。

Description

高效太阳能电池组件加工生产线
技术领域
本发明涉及一种高效太阳能电池组件加工生产线。
背景技术
太阳能电池组件加工中需要对膜状的电池组件进行定位、印刷、覆膜、加热、上片等一系列工艺加工。目前，完成上述工艺通常使用直线式的生产线进行加工，但是直线式的生产线有占用空间大、使用设备多、生产效率低等缺点。
专利号为201320290710.3的中国专利《无线充电电池》公开了一种无线充电电池，包括可充电电池、电磁感应线圈和无线充电模块，电磁感应线圈和无线充电模块设置在可充电电池上，无线充电模块包括整流稳压单元和充电管理单元。使用该电池对设备进行充电时，不必再对待充电设备安装无线电力接收装置，携带方便，而且电力来源广泛，适合在不同地方的需要。
发明内容
本发明所要解决的技术问题是提供一种占用空间小、使用设备少、生产效率高的高效太阳能电池组件加工生产线。
为解决上述技术问题，本发明提供了一种高效太阳能电池组件加工生产线，它包括若干个工作台、可移动加工平台和平台移动机械臂，所述的工作台以平台移动机械臂为圆心周向分布，平台移动机械臂抓取可移动加工平台在所述工作台之间移动。
采用这样的结构后，本高效太阳能电池组件加工生产线以平台移动机械臂为中心呈辐射型分布，操作平台移动机械臂使可移动加工平台在若干工作台之间移动，进而只使用一个平台移动机械臂操完成电池组件多个工艺的加工，增加了工作效率，与传统直线式装配生产线相比，增加了工作效率，减少本高效太阳能电池组件加工生产线的占地面积，节约空间，而且方便调整生产工艺的顺序。
为了更清楚的理解本使用新型的技术内容，以下将本高效太阳能电池组件加工生产线简称为本生产线。
本生产线的工作台有六个，依次为定位台、印刷台、装片台、复合台、加热台和翻转台；采用这样的结构后，便于在不同的工作台上分别对电池组件进行不同工艺的加工。
本生产线的装片台至少一侧设置有装片机械臂；采用这样的结构后，方便在电池组件上进行装片操作。
本生产线的可移动加工平台为真空吸附平台；
真空吸附平台包括内有空腔的封闭壳体、底座和抽真空组件，所述壳体上表面开有若干个抽气孔，抽气孔使空腔与外部相通；
抽真空组件包括无线充电电池和若干个真空泵，所述真空泵和无线充电电池固定在壳体底面上，每个真空泵的进气口壳体的空腔相通，无线充电电池与若干真空泵相连；
底座固定连接在壳体下侧，底座上端面开有凹槽，所述的无线充电电池和所述的真空泵都处于底座的凹槽内。
采用这样的结构后，抽真空组件的无线充电电池使得真空吸附平台可以不依靠外部电源独立使用，在保持真空的状态下独立移动；真空泵的进气口壳体的空腔相通，真空泵在工作时，空腔内的空气被真空泵排出壳体外，外部的空气经过若干个抽气孔进入空腔内，在此过程中，将电池组件放置在壳体表面上，电池组件受抽气孔中空气的吸力，固定在真空吸附平台表面。
本生产线的每个工作台内部都设置有与无线充电电池配合的交流信号发射端；采用这样的结构后，使得真空吸附平台放置在工作台时可以同步充电，方便使用、提高工作效率。
附图说明
图1是本生产线实施例的结构示意图。
图2是本生产线实施例中真空吸附平台的结构示意图。
图3是图2的A-A剖视图。
具体实施方式
如图1所示
本生产线包括六个工作台、真空吸附平台和平台移动机械臂4。
六个工作台以平台移动机械臂4为圆心周向分布，所有的工作台与平台移动机械臂4的距离相同，并且每个工作台内部都放置有交流信号发射端(图中未示出)，平台移动机械臂4抓取真空吸附平台在所述工作台之间移动，六个工作台依次为定位台51、印刷台52、装片台53、复合台54、加热台55和翻转台56，装片台53两侧分别设置有一个装片机械臂6。
如图2至3所示（为了视图的清楚整洁，图2中的抽气孔14并没有全部示出，抽气孔14遍布于上盖11的表面；由于抽气孔较小，图3中只象征性示出一个抽气孔14。）
真空吸附平台包括壳体1、底座3和抽真空组件。
壳体1包括上盖11和下座12，上盖11和下座12内部构成空腔13，上盖11和下座12之间密封粘接，保持空腔13的大体密封，上盖11表面开有成百上千个抽气孔14，抽气孔14按等距排列，抽气孔14连使得空腔13与外部相通，上盖11中间位置对应电池组件的摆放位置开有两个加工定位孔15。
下座12下侧焊接有底座3，底座3上端面开有凹槽31，底座3侧壁上焊接一个定位锁紧件32。
抽真空组件包括四个真空泵21和一个无线充电电池22，无线充电电池22与工作台内部的交流信号发射端相适配，无线充电电池22和四个真空泵21都固定在壳体1的下座12上，并且无线充电电池22和四个真空泵都处于底座3的凹槽31内，真空泵21的进气口与壳体1的空腔13相通，无线充电电池22与四个真空泵21通过导线相连，无线充电电池22提供电源驱动四个真空泵21工作。
使用时，将真空吸附平台放置在定位台51上，真空吸附平台的无线充电电池22接收定位台51内部的交流信号发射端发出的交流信号，并转换成交流电输出，然后经无线充电模块输出稳定的直流电压，为无线充电电池22充电，充电完成后，启动四个真空泵21工作，真空吸附平台外部的空气经过抽气孔14进入空腔13内，将电池组件放置在上盖11表面，电池组件受到空气吸力，紧贴在真空吸附平台的上盖11表面，使电池组件相对真空吸附平台的位置固定，将真空吸附平台与平台移动机械臂4之间通过定位锁紧件32固定；
然后平台移动机械臂4按照预先设定好的程序带动真空吸附平台移动至印刷台52上，并且真空吸附平台的无线充电电池22接收印刷台52内部的交流信号发射端发出的交流信号，无线充电电池22充电，使四个真空泵21保持工作；
电池组件完成印刷工艺作业后，平台移动机械臂4带动真空吸附平台移动至装片台53上，并由装片机械臂6完成装片作业；
同理，平台移动机械臂4分别移动真空吸附平台至复合台54和加热台55，并使电池组件完成对应的复合作业、加热作业；
最后平台移动机械臂4带动真空吸附平台移动至翻转台56上，并取下完成加工的电池组件，完成对电池组件的加工。
本生产线还可以带有图像识别系统，准值系统，保证工件定位精确。
上述的印刷台52还可以设置成点胶台。
上述的交流信号发射端和真空泵为成熟市售产品。
以上所述的仅是本发明的一种实施方式，应当指出，对于本领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以作出若干变型和改进，这些也应视为属于本发明的保护范围。

Claims (2)

1.一种太阳能电池组件加工生产线，其特征为：它包括若干个工作台、可移动加工平台和平台移动机械臂，所述的工作台以平台移动机械臂为圆心周向分布，平台移动机械臂抓取可移动加工平台在所述工作台之间移动；
所述的工作台有六个，依次为定位台、印刷台、装片台、复合台、加热台和翻转台；
所述的装片台至少一侧设置有装片机械臂；
所述的可移动加工平台为真空吸附平台；
真空吸附平台包括内有空腔的封闭壳体、底座和抽真空组件，所述壳体上表面开有若干个抽气孔，抽气孔使空腔与外部相通；
抽真空组件包括无线充电电池和若干个真空泵，所述真空泵和无线充电电池固定在壳体底面上，每个真空泵的进气口与壳体的空腔相通，无线充电电池与若干真空泵相连；
底座固定连接在壳体下侧，底座上端面开有凹槽，所述的无线充电电池和所述的真空泵都处于底座的凹槽内。
2.根据权利要求1 所述的太阳能电池组件加工生产线，其特征是：每个工作台内部都设置有与无线充电电池配合的交流信号发射端。
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