CN103935779A - Automatic traying machine and using method - Google Patents
Automatic traying machine and using method Download PDFInfo
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- CN103935779A CN103935779A CN201410112906.2A CN201410112906A CN103935779A CN 103935779 A CN103935779 A CN 103935779A CN 201410112906 A CN201410112906 A CN 201410112906A CN 103935779 A CN103935779 A CN 103935779A
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- material containing
- containing car
- lifting platform
- digital control
- sprocket wheel
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Abstract
An automatic traying machine and a suing method relate to the technical field of mechanical equipment designing and manufacturing. The automatic traying machine comprises a material carrying tray, a material carrying vehicle, a control cabinet, a numerical control conveyer and a numerical control lifting platform. The automatic traying machine has the advantages of being convenient to use, saving time and labor, being high in efficiency, being simple in structure and convenient to operate, greatly saving labor, reducing labor intensity of workers, achieving automatic traying, being simple in structure, multiple in function and good in stability, greatly improving production efficiency, reducing manual material loss, saving cost, solving the problem of employment difficulty of enterprises and being easy to grasp, convenient to operate, safe and reliable.
Description
Technical field
The present invention relates to mechanical equipment design and manufacturing technology field, particularly a kind of automatic tray filler and using method.
Background technology
Plant produced workshop and fitter's shop often can be seen product tray or tray for work pieces, putting various to be processed or accessories to be installed above, along with producing the progress of line technology, a lot of products all need with pallet, workpiece to be put neatly, to facilitate next step operation.The application of tray for work pieces has facilitated next step operation, allow follow-up operation production efficiency obtain large increase, but workpiece is fitly arranged in to the action of pallet, at present still by manually completing, need to spend a large amount of manpowers, and inefficiency, present many workshops all find that balance has become " short slab " of restriction production efficiency.Tray filling machine is to replace manually packing goods into pallet, so that the mechanical equipment of piling not only can reduce labor strength, also can increase work efficiency, and is therefore widely used on material flow line.
Summary of the invention
The present invention, in order to make up the defect of prior art, provides a kind of high efficiency, special quality automatic tray filler and using method.
The present invention is achieved by the following technical solutions: a kind of automatic tray filler, comprise loading tray, material containing car, control housing, numerical control conveyer, digital control lifting platform, loading tray is positioned on material containing car, digital control lifting platform is located at numerical control conveyer tail end, it is characterized in that: described material containing car can be placed on digital control lifting platform; The top of described digital control lifting platform is provided with electromagnetism cylinder; Described control housing has numerical control conveyer and digital control lifting platform by servomotor control; Described material containing car comprises left and right vehicle frame, top-support, bracing frame and base, and inner side and the bracing frame both sides of described left and right vehicle frame are evenly provided with separation corner bracket; Described numerical control conveyer comprises frame, sprocket wheel A, sprocket wheel B, and servomotor is arranged on the front end of frame, and servomotor is connected with sprocket wheel A by crawler belt; Frame top is provided with bench board, bench board is provided with the material containing car being connected with control housing to position detecting system, bench board is provided with load-transfer device, load-transfer device is welded by the uniform stainless steel tube in interval, two ends and the chain of stainless steel tube are hinged, one end of load-transfer device is connected with sprocket wheel A, and the other end is connected with sprocket wheel B; Between sprocket wheel A and sprocket wheel B, connect by chain.
The base below of described material containing car is provided with guide rail wheel, and guide rail wheel is connected with the track of digital control lifting table top.
The both sides of described bench board are provided with backplate; On described bench board, dividing plate is installed.
Described bench board is divided into left and right table top by the guard screen of installing in the middle; The width of left and right table top and the size of loading tray match.
Described separation corner bracket is scalene angle iron.
The usefulness of this invention is, the present invention is easy for operation, have save time, laborsaving, efficient feature, and simple in structure, easy to operate, greatly save manpower, reduce workman's labour intensity, realized automatic disc filling, there is the advantages such as simple in structure, diverse in function, good stability, greatly improve production efficiency, reduce artificial spillage of material, save cost, and solved the problems such as recruitment difficulty to enterprise, and be easy to grasp, easy to operate, safe and reliable.
Brief description of the drawings
Fig. 1 is the front view of the embodiment of the present invention;
Fig. 2 is the front view of numerical control conveyer of the present invention;
Fig. 3 is the birds-eye view of numerical control conveyer of the present invention;
Fig. 4 is the front view of material containing car of the present invention;
Fig. 5 is the left view of material containing car of the present invention;
Fig. 6 is the front view of digital control lifting platform of the present invention;
Fig. 7 is the front view of loading tray of the present invention.
In figure, 1 loading tray, 2 material containing cars, 3 control housings, 4 numerical control conveyers, 5 digital control lifting platforms, 6 electromagnetism cylinders, 7 servomotors, 8 top-supports, 9 bracing frames, 10 bases, 11 separate corner bracket, 12 frames, 13 sprocket wheel A, 14 sprocket wheel B, 15 bench board, 16 load-transfer devices, 17 chains, 18 guide rail wheels, 19 tracks, 20 backplates, 21 dividing plates, 22 guard screens.
Detailed description of the invention
A kind of automatic tray filler, comprise loading tray 1, material containing car 2, control housing 3, numerical control conveyer 4, digital control lifting platform 5, loading tray 1 is positioned on material containing car 2, and digital control lifting platform 5 is located at numerical control conveyer 4 tail ends, it is characterized in that: described material containing car 2 can be placed on digital control lifting platform 5; The top of described digital control lifting platform 5 is provided with electromagnetism cylinder 6; Described control housing 3 is controlled and is had numerical control conveyer 4, digital control lifting platform 5 and electromagnetism cylinder 6 by servomotor 7; Described material containing car 2 comprises left and right vehicle frame, top-support 8, bracing frame 9 and base 10, and the inner side of described left and right vehicle frame and bracing frame 9 both sides are evenly provided with separates corner bracket 11; Described numerical control conveyer 4 comprises frame 12, sprocket wheel A13, sprocket wheel B14, and servomotor 7 is arranged on the front end of frame 12, and servomotor 7 is connected with sprocket wheel A13 by crawler belt; Frame 12 tops are provided with bench board 15, bench board 15 is provided with the material containing car being connected with control housing 3 to position detecting system, bench board 15 is provided with load-transfer device 16, and load-transfer device 16 is welded by the uniform stainless steel tube in interval, and the two ends of stainless steel tube and chain 17 are hinged; One end of load-transfer device 16 is connected with sprocket wheel A13, and the other end is connected with sprocket wheel B14; Between sprocket wheel A13 and sprocket wheel B14, connect by chain 17.Base 10 belows of described material containing car 2 are provided with guide rail wheel 18, and guide rail wheel 18 is connected with the track 19 at digital control lifting platform 5 tops, and the both sides of described bench board 15 are provided with backplate 20; On described bench board 15, dividing plate 21 is installed, described bench board 15 is divided into left and right table top by the guard screen 22 of installing in the middle; The size of the width of left and right table top and loading tray 1 matches, and described separation corner bracket 11 is scalene angle iron.
A using method for automatic tray filler, is characterized in that, comprises the steps:
A. described material containing car 2 is placed on digital control lifting platform 5, and the material containing car of installing on bench board 15 monitors material containing car 2 to position detecting system and arrives after assigned address, sends processing signals to control housing 3;
B. electromagnetism cylinder 6 receives signal, is fixedly located at the position of the material containing car 1 of digital control lifting platform 5;
C. described loading tray 1 is thrown on load-transfer device 16, and feed bin will need the material blanking sabot of sabot by feed opening;
D. load-transfer device 16 is driven by chain 17, loading tray 1 is transported on the separation corner bracket 11 of material containing car 2, and loading tray 1 sorts successively;
E. complete after one deck sabot, electromagnetism cylinder 6 is controlled digital control lifting platform 5 and is declined, and completes successively every layer of entrucking;
F. car load completes after sabot, and electromagnetism cylinder 6 shrinks automatically, and digital control lifting platform 5 declines, and material containing car 2 drops to assigned address, docks with ground guide, and material containing car 2 departs from.
In embodiment 1 shown in Fig. 1, the present invention adopts Siemens PLC C as key control unit, taking touch-screen as mutual man-machine interface, control mechanical links in order, coordinate operation, accurately, smooth, complete its charging task efficiently.In the present embodiment, material containing car as shown in Figure 4, Figure 5, the separation corner bracket 11 of material containing car 2 is divided into 30 layers, welded by scalene angle iron, the long 1600mm of material containing car 2, wide 1200mm, high about 2400mm, load-carrying 3000kg, every layer fills 8 loading traies 1, every dish 10kg, per car amounts to 240 loading traies, altogether 2400kg.Loading tray 1 as shown in Figure 7, by stainless steel sheet high-pressure molding, long 550mm, wide 380mm, high 50mm, self heavily about 2kg, every dish about 10kg that can feed.Numerical control conveyer 4 as shown in Figure 2 and Figure 3, is all made up of stainless steel material, corrosion prevention, wear-resistant, resistance to compression, power adopts servomotor, sensitive, efficient, the 4 receiving control system instructions of numerical control conveyer, complete and advance, retreat, examine the actions such as number, complete in order charging.Digital control lifting platform 5 as shown in Figure 6, digital control lifting platform 5 is controlled by electromagnetism cylinder 6, the 6 receiving control system instructions of electromagnetism cylinder, the action such as accurately complete rising, decline, stop, bench board 15 table tops are provided with the detection that puts in place of material containing car, when material containing car 2 arrives assigned address, electromagnetism cylinder 6 is responded to automatically, fixing material containing car 2.Loading tray 1 is thrown on load-transfer device 16, feed bin will need the material blanking sabot of sabot by feed opening, load-transfer device 16 is welded by the uniform stainless steel tube in interval, the two ends of stainless steel tube and chain 17 are hinged, and load-transfer device 16 is driven by chain 17, loading tray 1 are transported on the separation corner bracket 11 of material containing car 2, loading tray 1 sorts successively, complete after one deck sabot, electromagnetism cylinder 6 is controlled digital control lifting platform 5 and is declined, and completes successively every layer of entrucking; In the present embodiment, material containing car 2 is divided into 30 layers, completes after car load sabot, and electromagnetism cylinder 6 shrinks automatically, and digital control lifting platform 5 declines, and material containing car 2 drops to assigned address, docks with ground guide, after material containing car 2 departs from, can put in storage or entrucking.
The present invention has replaced tired uninteresting sabot work, by 10000 of original per tour 4 people's sabots, meter 100T, use after the present invention, 19200 of per tour one people's sabots, count heavily about 200T, greatly improve production efficiency, reduce artificial spillage of material, save cost, and solved the problems such as recruitment difficulty to enterprise.This equipment is easy to grasp, easy to operate, safe and reliable.
Be on various levels of culture for workman, can not use the features such as microcomputer, this equipment is also provided with manual control system, to facilitate demonstration and training, workman can understand this equipment performance within very short time, association's effective and safe uses, and is furnished with safety device, prevents, avoids the equipment causing because manual operation is improper to damage.
The above embodiment has only expressed one embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (6)
1. an automatic tray filler, comprise loading tray, material containing car, control housing, numerical control conveyer, digital control lifting platform, loading tray is positioned on material containing car, and digital control lifting platform is located at numerical control conveyer tail end, it is characterized in that: described material containing car can be placed on digital control lifting platform; The top of described digital control lifting platform is provided with electromagnetism cylinder; Described control housing has numerical control conveyer and digital control lifting platform by servomotor control; Described material containing car comprises left and right vehicle frame, top-support, bracing frame and base, and inner side and the bracing frame both sides of described left and right vehicle frame are evenly provided with separation corner bracket; Described numerical control conveyer comprises frame, sprocket wheel A, sprocket wheel B, and servomotor is arranged on the front end of frame, and servomotor is connected with sprocket wheel A by crawler belt; Frame top is provided with bench board, bench board is provided with the material containing car being connected with control housing to position detecting system, bench board is provided with load-transfer device, load-transfer device is welded by the uniform stainless steel tube in interval, two ends and the chain of stainless steel tube are hinged, one end of load-transfer device is connected with sprocket wheel A, and the other end is connected with sprocket wheel B; Between sprocket wheel A and sprocket wheel B, connect by chain.
2. a kind of automatic tray filler according to claim 1, is characterized in that: the base below of described material containing car is provided with guide rail wheel, and guide rail wheel is connected with the track of digital control lifting table top.
3. a kind of automatic tray filler according to claim 1, is characterized in that: the both sides of described bench board are provided with backplate; On described bench board, dividing plate is installed.
4. a kind of automatic tray filler according to claim 1, is characterized in that: described bench board is divided into left and right table top by the guard screen of installing in the middle; The width of left and right table top and the size of loading tray match.
5. a kind of automatic tray filler according to claim 1, is characterized in that: described separation corner bracket is scalene angle iron.
6. a using method for the automatic tray filler described in claim 1 ~ 5, is characterized in that, comprises the steps:
A. described material containing car is placed on digital control lifting platform, and the material containing car of installing on bench board monitors material containing car to position detecting system and arrives after assigned address, sends processing signals to control housing;
B. electromagnetism cylinder receives signal, is fixedly located at the position of the material containing car of digital control lifting platform;
C. described loading tray is thrown on load-transfer device, and feed bin will need the material blanking sabot of sabot by feed opening;
D. load-transfer device, by chain-driving, is transported to loading tray on the separation corner bracket of material containing car, and loading tray sorts successively;
E. complete after one deck sabot, electromagnetism cylinder control digital control lifting platform declines, and completes successively every layer of entrucking;
F. car load completes after sabot, and electromagnetism cylinder shrinks automatically, and digital control lifting platform declines, and material containing car drops to assigned address, docks with ground guide, and material containing car departs from.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410112906.2A CN103935779A (en) | 2014-03-25 | 2014-03-25 | Automatic traying machine and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410112906.2A CN103935779A (en) | 2014-03-25 | 2014-03-25 | Automatic traying machine and using method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103935779A true CN103935779A (en) | 2014-07-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410112906.2A Pending CN103935779A (en) | 2014-03-25 | 2014-03-25 | Automatic traying machine and using method |
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| CN (1) | CN103935779A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035786A (en) * | 2015-08-15 | 2015-11-11 | 重庆云升食品饮料有限公司 | Box ascending adjusting device |
| CN106114967A (en) * | 2016-08-30 | 2016-11-16 | 新平懒厨子食品有限公司 | Pie food automatic tray filler |
| CN110155697A (en) * | 2019-06-28 | 2019-08-23 | 杭州富阳康华制药机械有限公司 | A kind of automatic charge line |
| CN110155697B (en) * | 2019-06-28 | 2024-04-26 | 杭州富阳康华制药机械有限公司 | Automatic charging line |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60132830A (en) * | 1983-12-20 | 1985-07-15 | Ulvac Corp | Wafer conveying apparatus |
| CN1189436A (en) * | 1997-01-28 | 1998-08-05 | 三星电子株式会社 | Tray supplying apparatus |
| CN200957983Y (en) * | 2006-08-25 | 2007-10-10 | 保定市方正机械厂 | Collector of polyphenyl composite thermal-insulating wallboard |
| CN101168415A (en) * | 2007-11-24 | 2008-04-30 | 国营汉光机械厂 | Piling machine |
| CN103029966A (en) * | 2012-12-18 | 2013-04-10 | 石狮市文峰机械有限公司 | Supporting plate trolley continuous conveying plate conveying device, control system and continuous conveying method |
| CN203112172U (en) * | 2013-02-01 | 2013-08-07 | 云南昆船设计研究院 | Logistics system capable of automatically unloading and transporting cargo |
-
2014
- 2014-03-25 CN CN201410112906.2A patent/CN103935779A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60132830A (en) * | 1983-12-20 | 1985-07-15 | Ulvac Corp | Wafer conveying apparatus |
| CN1189436A (en) * | 1997-01-28 | 1998-08-05 | 三星电子株式会社 | Tray supplying apparatus |
| CN200957983Y (en) * | 2006-08-25 | 2007-10-10 | 保定市方正机械厂 | Collector of polyphenyl composite thermal-insulating wallboard |
| CN101168415A (en) * | 2007-11-24 | 2008-04-30 | 国营汉光机械厂 | Piling machine |
| CN103029966A (en) * | 2012-12-18 | 2013-04-10 | 石狮市文峰机械有限公司 | Supporting plate trolley continuous conveying plate conveying device, control system and continuous conveying method |
| CN203112172U (en) * | 2013-02-01 | 2013-08-07 | 云南昆船设计研究院 | Logistics system capable of automatically unloading and transporting cargo |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035786A (en) * | 2015-08-15 | 2015-11-11 | 重庆云升食品饮料有限公司 | Box ascending adjusting device |
| CN106114967A (en) * | 2016-08-30 | 2016-11-16 | 新平懒厨子食品有限公司 | Pie food automatic tray filler |
| CN110155697A (en) * | 2019-06-28 | 2019-08-23 | 杭州富阳康华制药机械有限公司 | A kind of automatic charge line |
| CN110155697B (en) * | 2019-06-28 | 2024-04-26 | 杭州富阳康华制药机械有限公司 | Automatic charging line |
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| PB01 | Publication | ||
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Application publication date: 20140723 |