CN103935731A - Detection device and method applied to flow line production - Google Patents
Detection device and method applied to flow line production Download PDFInfo
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- CN103935731A CN103935731A CN201410141549.2A CN201410141549A CN103935731A CN 103935731 A CN103935731 A CN 103935731A CN 201410141549 A CN201410141549 A CN 201410141549A CN 103935731 A CN103935731 A CN 103935731A
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- 238000001514 detection method Methods 0.000 title claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 109
- 238000007689 inspection Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 2
- 230000003139 buffering effect Effects 0.000 abstract description 3
- 230000005693 optoelectronics Effects 0.000 abstract 2
- 238000012360 testing method Methods 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
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Abstract
The invention discloses a detection device and method applied to flow line production. The device comprises an optoelectronic switch, a microswitch, a first counter, a second counter, a controller and an alarm device; the optoelectronic switch is arranged on the material inlet of a production flow line and electrically connected with the first counter; the microswitch is arranged on a pre-arranged material detection tool and electrically connected with the second counter; the controller is electrically connected with the first counter, the second counter and the alarm device; a buffering value is preset in the controller, and the controller controls the alarm device to send an alarm signal when the difference value between a count value of the first counter and a count value of the second counter is greater than the buffering value. According to the detection device and method applied to flow line production, an automatic statistic and judging mode is adopted for materials detection, and the problem that in the prior art, operation depends on manpower completely, work efficiency is low, and reliability of a detection result is hard to ensure is solved.
Description
Technical field
The present invention relates to automated production field, particularly relate to a kind of detecting device and method that conveyor line is produced that be applied to.
Background technology
Conveyor line is produced, and is again Production line or Detroit automation, refers to that the subject of labour is by certain operational path and unified speed of production, continuously by each place of working, processes according to priority and produce a kind of productive organization of product.
In traditional line flow procedure, rely on merely material on forced convection's waterline or the quality of product to detect.Conventional manual detection means have human eye sign identification and long and short dash line to examine etc., inefficiency, and, because manual operation is uncontrollable, easily cause undetected and flase drop, so the reliability of testing result is difficult to assurance.
Summary of the invention
Based on this, be necessary defect and deficiency for prior art, a kind of detecting device and method that conveyor line is produced that be applied to is provided, when improving detection efficiency, guarantee the reliability of testing result.
The detecting device that is applied to conveyor line production providing for realizing the object of the invention, comprises photoelectric switch, micro-switch, the first counting machine, the second counting machine, controller and warning device;
Described photoelectric switch, is arranged on the material inlet place of flow production line, is electrically connected to described the first counting machine;
Described micro-switch, is arranged on default material and detects in frock, is electrically connected to described the second counting machine;
Described controller is electrically connected to described the first counting machine, the second counting machine and described warning device respectively;
In described controller, be preset with buffer value, when the difference between the count value of described the first counting machine and the count value of described the second counting machine is greater than described buffer value, described controller is controlled described warning device and is sent alerting signal.
In an embodiment, the detecting device that is applied to conveyor line production of the present invention, also comprises conveyor line emergency stop switch therein;
Described conveyor line emergency stop switch is electrically connected to described controller;
In described controller, be preset with alerting signal time length maxim, when described controller, control time that described warning device sends alerting signal at every turn while surpassing described alerting signal time length maxim, described controller is controlled described conveyor line emergency stop switch and is opened.
In an embodiment, the detecting device that is applied to conveyor line production of the present invention, also comprises conveyor line emergency stop switch therein;
Described conveyor line emergency stop switch is electrically connected to described warning device;
Described conveyor line emergency stop switch is built-in with the time meter of predeterminable time definite value, when the time that warning device described in described timer record sends alerting signal at every turn, surpasses described time during definite value, opens described conveyor line emergency stop switch.
As a kind of embodiment, described warning device is buzzer phone and/or indicator lamp.
Wherein, described buffer value is actual normal detection under operation, the material quantity existing in the flow production line between the material inlet place of described flow production line and the detection position of default material detection frock.
Accordingly, the method for inspection that is applied to conveyor line production providing for realizing the object of the invention, comprises the following steps:
The quantity of reaching the standard grade of utilizing photoelectric switch and the first counting machine real-time statistics to enter the material to be measured of flow production line, and the quantity of reaching the standard grade described in inciting somebody to action is sent to controller;
Meanwhile, utilize the amount detection of the material that in micro-switch and the described flow production line of the second counting machine real-time statistics process, default detection frock detected, and described amount detection is sent to described controller;
When described difference of reaching the standard grade between quantity and described amount detection is greater than buffer value default in described controller, described controller is controlled warning device and is sent alerting signal.
Further, the described quantity of reaching the standard grade of utilizing photoelectric switch and the first counting machine real-time statistics to enter the material to be measured of flow production line, and will described in the quantity of reaching the standard grade be sent to controller, comprise the following steps:
Material inlet place in described flow production line arranges described photoelectric switch;
When described material is reached the standard grade from the material inlet of described flow production line, the material of often reaching the standard grade, described photoelectric switch is to described the first counting machine feedback one-time detection signal;
The quantity of the detection signal of photoelectric switch feedback described in described the first counting machine real-time statistics, and it is sent to described controller as the quantity of reaching the standard grade that enters the material to be measured of described flow production line.
Further, the described amount detection that utilizes the material that in micro-switch and the described flow production line of the second counting machine real-time statistics process, default detection frock detected, and described amount detection is sent to described controller, comprise the following steps:
In default detection frock, described micro-switch is installed;
When described material is flowed through described material when detecting frock and detecting along described flow production line, the complete material of every detection, described micro-switch is to described the second counting machine feedback one-time detection signal;
The quantity of the detection signal of micro-switch feedback described in described the second counting machine real-time statistics, and it is sent to described controller as the amount detection that detects the material of frock detection through described material.
As a kind of embodiment, the method for inspection that conveyor line of the present invention is produced, further comprising the steps of:
At described controller, control warning device and send after alerting signal the first Preset Time, described controller is opened conveyor line emergency stop switch, and described flow production line is shut down.
Wherein, described buffer value is actual normal detection under operation, the material quantity existing in the flow production line between the material inlet place of described flow production line and the detection position of default material detection frock.
Beneficial effect of the present invention: detecting device and the method that is applied to conveyor line production provided by the invention, by the quantity of reaching the standard grade of utilizing photoelectric switch and the first counting machine real-time statistics to enter the material to be measured of flow production line, utilize micro-switch and the second counting machine real-time statistics through the amount detection of the material of default detecting device in flow production line simultaneously, by controller, the difference of reach the standard grade quantity and the amount detection of statistics is calculated, and result of calculation and default buffer value are compared, difference if reach the standard grade between quantity and amount detection is greater than buffer value, mean exist undetected, controller is controlled warning device and is sent alerting signal.The present invention adopts the mode of automation statistics and judgement to check material, avoided the traditional work efficiency that relies on manual operation to bring completely low, and the reliability of testing result is difficult to the problem guaranteeing.
Accompanying drawing explanation
In order to make object, technical scheme and the advantage that is applied to detecting device that conveyor line produces and method of the present invention clearer, below in conjunction with concrete drawings and the specific embodiments, detecting device and the method that is applied to conveyor line production of the present invention is further elaborated.
Fig. 1 is the constructional drawing that is applied to the embodiment mono-of the detecting device that conveyor line produces of the present invention;
Fig. 2 is the constructional drawing that is applied to the embodiment bis-of the detecting device that conveyor line produces of the present invention;
Fig. 3 is the constructional drawing that is applied to the embodiment tri-of the detecting device that conveyor line produces of the present invention;
Fig. 4-a is an application example constructional drawing that is applied to the detecting device of conveyor line production of the present invention;
Fig. 4-b is the birds-eye view of Fig. 4-a;
Fig. 5 is the diagram of circuit that is applied to an embodiment of the method for inspection that conveyor line produces of the present invention.
The specific embodiment
Embodiment mono-, referring to Fig. 1;
A kind of detecting device that conveyor line is produced that is applied to provided by the invention, comprises photoelectric switch 100, the first counting machine 200, micro-switch 300, the second counting machine 400, controller 500 and warning device 600.
Wherein, photoelectric switch 100, is arranged on the material inlet place of flow production line, is electrically connected to the first counting machine 200.Micro-switch 300, is arranged on default material and detects in frock, is electrically connected to the second counting machine 400.Controller 500 is electrically connected to the first counting machine 200, the second counting machine 400 and warning device 600 respectively.In controller 500, be preset with buffer value, when the difference between the count value of the first counting machine 200 and the count value of the second counting machine 400 is greater than buffer value, controller 500 is controlled warning device 600 and is sent alerting signal.
Concrete detection principle is as follows:
Photoelectric switch 100 is arranged on the material inlet place of flow production line, when material is reached the standard grade from the material inlet of flow production line, the material of often reaching the standard grade, photoelectric switch 100 is to the first counting machine 200 feedback one-time detection signals that are electrically connected to, the first counting machine 200 is equivalent to an accumulator/accum, the quantity of the detection signal of real-time statistics photoelectric switch 100 feedbacks, and it is sent to controller 500 as the quantity of reaching the standard grade that enters the material to be measured of flow production line.
After material loading, the delivery means along in flow production line (for example, belt conveyor) is flowed to fixing detection position, and in this inspection positions, accept the detection of manually operated detection frock or automation detection frock.
Micro-switch 300 is arranged on default material and detects in frock, when material is flowed through material when detecting frock and detecting along flow production line, touching micro-switch 300, the complete material of every detection, micro-switch 300 is to the second counting machine 400 feedback one-time detection signals that are electrically connected to it, the second counting machine 400 is equivalent to another accumulator/accum, the quantity of the detection signal of real-time statistics micro-switch 300 feedbacks, and it is sent to controller 500 as the amount detection that detects the material of frock detection through material.
Controller 500 is electrically connected to the first counting machine 200, the second counting machine 400 and warning device 600 respectively.When controller 500 its differences of reaching the standard grade between quantity and amount detection that receive of judgement are greater than its default buffer value, be defaulted as in testing process and certainly exist undetected or flase drop, control warning device 600 and send alerting signal.
In controller 500, default buffer value refers to actual under normal detection operation, at the material inlet place of flow production line and default material, detect the material quantity existing in the flow production line between the detection position of frock, it is the equal of the number of the material within the scope of certain transmission distance, is and concrete transmission length and upper linear velocity and the big or small relevant definite value of material.
Normal detection under operation, the summation of the count value (amount detection of the material having detected through material detection device) that the count value of the first counting machine 200 (being the quantity of reaching the standard grade of material) equals the second counting machine 400 and buffer value (reached the standard grade but also do not detect material quantity).If the quantity of reaching the standard grade of material deducts the amount detection of the material having detected through material detection device, the difference of gained is greater than default buffer value, illustrates and in testing process, exists undetected or detect and slip up.
For example, default buffer value is 10, has reached the standard grade but the material quantity that also do not detect is 10 while occurring without undetected and flase drop.The count value of current the first counting machine 200 is 100, i.e. explanation ends current 100 material loadings that had, and the count value of the second counting machine 400 is 80 simultaneously, illustrates and has 80 things to pass through the detection of material detection device.So, according to statistics, there are in theory 20 materials of having reached the standard grade but also not detected, still, in fact only may have 10 materials of having reached the standard grade but also not detected.This is explanation just, exists 10 materials to be missed or flase drop.Manufacturing line is not directly flowed out in the check that detects frock through material, so just can not touch micro-switch 300, the second counting machines 400 with regard to counting not yet, is missed.Or although may there be the check that detects frock through material, reality does not complete check, so can not touch micro-switch 300 yet, be mistaken as and complete check outflow manufacturing line, actual the second counting machine 400 is counting not.
The detecting device that is applied to conveyor line production provided by the invention, by adopting the mode of automation statistics and judgement to check material, avoided the traditional work efficiency that relies on manual operation to bring completely low, and the reliability of testing result is difficult to the problem guaranteeing.
Embodiment bis-, referring to Fig. 2;
The detecting device that is applied to conveyor line production of the present invention also comprises conveyor line emergency stop switch 700 on the basis of embodiment mono-, and conveyor line emergency stop switch 700 is electrically connected to controller 500.
In controller 500, be preset with alerting signal time length maxim, when controller 500, control time that warning devices 600 send alerting signal at every turn while surpassing alerting signal time length maxim, controller 500 is controlled conveyor line emergency stop switchs 700 and is opened.
When the difference of reaching the standard grade between quantity and amount detection that controller 500 receives is greater than its default buffer value, controls warning device 600 and send alerting signal.Now, under normal condition, operating personal can recognize and in testing process, certainly exist undetected or flase drop according to alerting signal, and the alerting signal of in time warning device 600 being sent is made and being replied, and for example, suspends conveyor line, to heavily examining through the material detecting etc.But, if operating personal does not receive alerting signal in time, or do not reply in time after receiving alerting signal, like this, will cause more serious consequence.So, a default alerting signal time length maxim in controller 500, and conveyor line emergency stop switch 700 is electrically connected to controller 500, like this, when controller 500, control time that warning devices 600 send alerting signal at every turn while surpassing alerting signal time length maxim, controller 500 is controlled conveyor line emergency stop switchs 700 and is opened.After conveyor line emergency stop switch 700 is opened, whole flow production line will be out of service immediately, prevent from causing more serious consequence.
Embodiment tri-, referring to Fig. 3;
The detecting device that is applied to conveyor line production of the present invention also comprises conveyor line emergency stop switch 700 on the basis of embodiment mono-, and conveyor line emergency stop switch 700 is electrically connected to warning device 600.
Conveyor line emergency stop switch 700 is built-in with the time meter of predeterminable time definite value, when time that timer record warning device sends alerting signal is during overtime definite value at every turn, opens conveyor line emergency stop switch 700.In like manner, after conveyor line emergency stop switch 700 is opened, whole flow production line will be out of service immediately, prevent from causing more serious consequence.
Further, the warning device 600 in the present invention can be set to buzzer phone and indicator lamp, carries out dual early warning.Also can be set to separately buzzer phone or indicator lamp, simple possible.Controller 500 can adopt common micro controller system or MCU etc.
Below, the evaporator union nut error-proofing tool of specifically take describes the use procedure that is applied to the detecting device that conveyor line produces provided by the invention as example, and referring to Fig. 4-a and Fig. 4-b, working process is as follows:
The material inlet place of flow production line 10 is provided with photoelectric switch 100, in split after machine evaporator 20 supplied materials, employee first detects by sleeve tool frock 30, the test sleeve pipe place of sleeve tool frock 30 is provided with micro-switch (not shown), is placed on prepackage platform buffer area after qualified and carries out other process operations.When the amount of reaching the standard grade that photoelectric switch 100 detects and jogging switches measurement to the difference of detection limit while surpassing the buffering capacity (can arrange) on prepackage platform, illustrate that employee does not carry out supplied materials inspection operation on request, warning device 600 is reported to the police, and linkage manufacturing line stops line.
The detecting device that is applied to conveyor line production provided by the invention, being applicable to coordinate the default material of manual control to detect frock detects, also being applicable to automatically control default material detection frock detects, avoided the inefficiency that relies on manual operation to bring completely, and reliability is difficult to the problem guaranteeing.Use effectively linkage production line of detecting device of the present invention, the target of problem of implementation part zero input.Meanwhile, by adopting the mode of automation statistics and judgement to check material, to enterprise, also played the effect of cutting payroll to improve efficiency.
Based on same inventive concept, the embodiment of the present invention also provides a kind of method of inspection that conveyor line is produced that is applied to, the detecting device that the principle of dealing with problems due to the method is produced in conveyor line to aforementioned applications to realize principle similar, the enforcement of the method can realize by the detailed process of aforementioned means, therefore repeats part and repeats no more.
The method of inspection that is applied to conveyor line production provided by the invention, referring to Fig. 5, comprises the following steps:
S100, utilize photoelectric switch and the first counting machine real-time statistics to enter the quantity of reaching the standard grade of the material to be measured of flow production line, and the quantity of reaching the standard grade is sent to controller;
S200, meanwhile, utilizes the amount detection of the material that in micro-switch and the second counting machine real-time statistics process flow production line, default detection frock detected, and amount detection is sent to controller;
S300, when the difference of reaching the standard grade between quantity and amount detection is greater than buffer value default in controller, controller is controlled warning device and is sent alerting signal.
In actual testing process, step S100 and step S200 synchronously carry out.
Further, step S200 comprises the following steps:
S210, arranges photoelectric switch at the material inlet place of flow production line;
S220, when material is reached the standard grade from the material inlet of flow production line, the material of often reaching the standard grade, photoelectric switch is to the first counting machine feedback one-time detection signal;
S230, the quantity of the detection signal of the first counting machine real-time statistics photoelectric switch feedback, and it is sent to controller as the quantity of reaching the standard grade that enters the material to be measured of flow production line.
Further, step S300 comprises the following steps:
S310 installs micro-switch in default detection frock;
S320, when material is flowed through material when detecting frock and detecting along flow production line, the complete material of every detection, micro-switch is to the second counting machine feedback one-time detection signal;
S330, the quantity of the detection signal of the second counting machine real-time statistics micro-switch feedback, and it is sent to controller as the amount detection that detects the material of frock detection through material.
As a kind of embodiment, the method for inspection that is applied to conveyor line production provided by the invention, further comprising the steps of:
S400, controls warning device at controller and sends after alerting signal the first Preset Time, and controller is opened conveyor line emergency stop switch, and flow production line is shut down.
Wherein, buffer value is normal detection under operation, the material quantity existing in the flow production line between the material inlet place of flow production line and the detection position of default material detection frock.
The method of inspection that is applied to conveyor line production provided by the invention, by adopting the mode of automation statistics and judgement to check material, avoided the traditional work efficiency that relies on manual operation to bring completely low, and the reliability of testing result is difficult to the problem guaranteeing.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. be applied to the detecting device that conveyor line is produced, it is characterized in that, comprise photoelectric switch, micro-switch, the first counting machine, the second counting machine, controller and warning device;
Described photoelectric switch, is arranged on the material inlet place of flow production line, is electrically connected to described the first counting machine;
Described micro-switch, is arranged on default material and detects in frock, is electrically connected to described the second counting machine;
Described controller is electrically connected to described the first counting machine, the second counting machine and described warning device respectively;
In described controller, be preset with buffer value, when the difference between the count value of described the first counting machine and the count value of described the second counting machine is greater than described buffer value, described controller is controlled described warning device and is sent alerting signal.
2. the detecting device that is applied to conveyor line production according to claim 1, is characterized in that, also comprises conveyor line emergency stop switch;
Described conveyor line emergency stop switch is electrically connected to described controller;
In described controller, be preset with alerting signal time length maxim, when described controller, control time that described warning device sends alerting signal at every turn while surpassing described alerting signal time length maxim, described controller is controlled described conveyor line emergency stop switch and is opened.
3. the detecting device that is applied to conveyor line production according to claim 1, is characterized in that, also comprises conveyor line emergency stop switch;
Described conveyor line emergency stop switch is electrically connected to described warning device;
Described conveyor line emergency stop switch is built-in with the time meter of predeterminable time definite value, when the time that warning device described in described timer record sends alerting signal at every turn, surpasses described time during definite value, opens described conveyor line emergency stop switch.
4. according to the detecting device that conveyor line is produced that is applied to described in claims 1 to 3 any one, it is characterized in that, described warning device is buzzer phone and/or indicator lamp.
5. be according to claim 1ly applied to the detecting device that conveyor line is produced, it is characterized in that, described buffer value is actual normal detection under operation, the material quantity existing in the flow production line between the material inlet place of described flow production line and the detection position of default material detection frock.
6. be applied to the method for inspection that conveyor line is produced, it is characterized in that, comprise the following steps:
The quantity of reaching the standard grade of utilizing photoelectric switch and the first counting machine real-time statistics to enter the material to be measured of flow production line, and the quantity of reaching the standard grade described in inciting somebody to action is sent to controller;
Meanwhile, utilize the amount detection of the material that in micro-switch and the described flow production line of the second counting machine real-time statistics process, default detection frock detected, and described amount detection is sent to described controller;
When described difference of reaching the standard grade between quantity and described amount detection is greater than buffer value default in described controller, described controller is controlled warning device and is sent alerting signal.
7. the method for inspection that conveyor line according to claim 6 is produced, it is characterized in that, the described quantity of reaching the standard grade of utilizing photoelectric switch and the first counting machine real-time statistics to enter the material to be measured of flow production line, and will described in the quantity of reaching the standard grade be sent to controller, comprise the following steps:
Material inlet place in described flow production line arranges described photoelectric switch;
When described material is reached the standard grade from the material inlet of described flow production line, the material of often reaching the standard grade, described photoelectric switch is to described the first counting machine feedback one-time detection signal;
The quantity of the detection signal of photoelectric switch feedback described in described the first counting machine real-time statistics, and it is sent to described controller as the quantity of reaching the standard grade that enters the material to be measured of described flow production line.
8. the method for inspection of producing according to the conveyor line described in claim 6 or 7, it is characterized in that, the described amount detection that utilizes the material that in micro-switch and the described flow production line of the second counting machine real-time statistics process, default detection frock detected, and described amount detection is sent to described controller, comprise the following steps:
In default detection frock, described micro-switch is installed;
When described material is flowed through described material when detecting frock and detecting along described flow production line, the complete material of every detection, described micro-switch is to described the second counting machine feedback one-time detection signal;
The quantity of the detection signal of micro-switch feedback described in described the second counting machine real-time statistics, and it is sent to described controller as the amount detection that detects the material of frock detection through described material.
9. the method for inspection that conveyor line according to claim 6 is produced, is characterized in that, further comprising the steps of:
At described controller, control warning device and send after alerting signal the first Preset Time, described controller is opened conveyor line emergency stop switch, and described flow production line is shut down.
10. the method for inspection of producing according to the conveyor line described in claim 6 or 9, it is characterized in that, described buffer value is actual normal detection under operation, the material quantity existing in the flow production line between the material inlet place of described flow production line and the detection position of default material detection frock.
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