CN103932436A - Ultrathin leisure fabric with windproof and breathable functions and manufacturing method thereof - Google Patents
Ultrathin leisure fabric with windproof and breathable functions and manufacturing method thereof Download PDFInfo
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- CN103932436A CN103932436A CN201410129989.6A CN201410129989A CN103932436A CN 103932436 A CN103932436 A CN 103932436A CN 201410129989 A CN201410129989 A CN 201410129989A CN 103932436 A CN103932436 A CN 103932436A
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Abstract
The invention relates to an ultrathin leisure fabric with windproof and breathable functions and a manufacturing method of the ultrathin leisure fabric with the windproof and breathable functions. The method includes the steps that material is mixed; a blank is manufactured; pushing and pressing are performed; calendaring is performed; ungreasing treatment is performed; longitudinal stretching is performed; bi-directional stretching is performed in an arc shape; after transverse stretching, agglomeration and solidification are performed; films are attached through a release paper transferring method; the ultrathin leisure fabric is formed through glue compositing on textile fabric. The ultrathin leisure fabric manufactured through the steps is used for the fields of down garments, leisure sportswear, shoemaking and others, the thickness of the teflon microporous film is 2 micrometers-5 micrometers, the pore diameter is 0.5 micrometer-2 micrometers, and the porosity is over 80%. The ultrathin leisure fabric has the multiple functions of being light in weight, windproof, waterproof, breathable and resistant to ultraviolet and corrosion, discharging sweat and keeping warm and is suitable for various products, which are made of functional materials, for kinds of sports, leisure and women and children.
Description
Technical field:
The present invention relates to cloth field, relate in particular a kind of ultra-thin leisure fabric with windproof airing function and preparation method thereof.
Background technology:
A kind of porous material that expanded polytetrafluoroethylsealing microporous barrier forms through techniques such as multi tension (being expanding treatment), calendering, heat treatments, it is a kind of pliable and tough and whippy poromerics, porosity is high, even aperture distribution, there is sterilization, filtering function film, the surfacing of material, softness, but under ESEM, can see that the inside of material exists the micropore of a large amount of 0.4 μ m～1 μ m, and its porosity can account for more than 80%.This material has following characteristics: without harm, lightweight, corrosion-resistant, resistance to environmental change, overcome the cold flow properties (creep) of pure PTFE stuffing materials, this material seal is even, ageing-resistant, good springiness, can not harden along with the time or embrittlement, serviceability temperature scope is from-240 DEG C～260 DEG C, and it is outstanding that it has advantages of that many traditional filter membranes do not have, and its applicability is wide, be widely used in clothes, family, medicine, the fields such as agricultural and chemical industry.
Along with the raising of people's living standard, people are also more and more higher to the requirement of quality of life, the for example requirement of people to CRUX dress ornament, wish that it is not only comfortable and easy to wear, lightweight, and will have the several functions such as ventilative, windproof, waterproof, antiultraviolet, moisture-inhibiting, and product on existing market does not all reach above-mentioned functions.
Summary of the invention:
The object of the invention is for the deficiencies in the prior art part, a kind of ultra-thin leisure fabric with windproof airing function is provided; Another object of the present invention is to provide the preparation method of the ultra-thin leisure fabric with windproof airing function.
For achieving the above object, the present invention takes following technical proposals:
A preparation method with the ultra-thin leisure fabric of windproof airing function, comprises the steps:
(1) batch mixing: the polytetrafluoroethyldispersion dispersion resin powder of Sichuan morning twilight 216G and hydro carbons extrusion aid are fully mixed in proportion, leave standstill 24 hours at 50 DEG C～70 DEG C, form material.
(2) base: the cylindrical base that material is pressed in advance at 40 DEG C～55 DEG C to Φ 120mm.
(3) pushing: cylindrical base is placed on pushing machine, is forced into the round bar of Φ 18～25mm under 55 DEG C～60 DEG C conditions.
(4) calendering: circle bar is placed on calender, is rolled into oil-containing base band under 50 DEG C of conditions, thickness is 130～180um.
(5) ungrease treatment: by the degreasing at 260 DEG C～280 DEG C of oil-containing base band, remove extrusion aid, obtain degreasing base band.
(6) longitudinal stretching: degreasing base band is carried out to longitudinal stretching for the first time at 280 DEG C～300 DEG C, after draw ratio is 2～5 times, obtain longitudinal stretching Ranvier's membrane.
(7) arc biaxial tension: again longitudinal stretching Ranvier's membrane is carried out to 2～4 times of arc biaxial tensiones, obtain extending Ranvier's membrane.
(8) sintering curing after cross directional stretch: will extend Ranvier's membrane on film balance at 120 DEG C～200 DEG C cross directional stretch, then, 320 DEG C～350 DEG C sintering curings 50 seconds, acquisition thickness is 2～5um, the microporous teflon membran that aperture is 0.5～3um.
(9) release liners transfer method pad pasting: release liners and micropore shape PU hot melt are fit together, form PU film, then microporous teflon membran heat pressure adhesive at 100 DEG C～250 DEG C, on PU film, is finally peeled off release liners to two component films that formation thickness is 5～10um.
(10) the multiple moulding of weaving face fabric glue: two component films are carried out to the multiple assembly of glue on weaving face fabric, finally obtain ultra-thin leisure fabric.
As preferably, the standard specific gravity of described polytetrafluoroethyldispersion dispersion resin powder is 2.16～2.165.
As preferably, described weaving face fabric is through netting cloth, and is 20D or 40D brocade spandex screen cloth elastic force eyelet fabric through netting cloth.
According to the preparation-obtained ultra-thin leisure fabric with polytetrafluoroethylene film of above-mentioned preparation method.
Beneficial effect of the present invention is:
The present invention is for multiple fields such as down coat, outdoor activity dress ornament and shoemaking, the thickness of its microporous teflon membran is 2～5um, porosity is more than 80%, its have lightweight, keep out the wind, perspire, Waterproof Breathable, antiultraviolet, anticorrosion and the several functions such as warming, be suitable for the diversity product of the functional materials such as every motion, leisure, women and children.
Detailed description of the invention:
Embodiment 1, a kind of windproof ventilative polytetrafluoroethylene film for ultra-thin leisure fabric and preparation method thereof, its step is as follows:
(1) batch mixing: the ISOPARK hydro carbons extrusion aid of the polytetrafluoroethyldispersion dispersion resin powder of Sichuan morning twilight 216G (standard specific gravity is 2.165) and Exxon Mobil Corporation is fully mixed in proportion, leave standstill 24 hours at 55 DEG C, form material.
(2) base: the cylindrical base that material is pressed in advance at 45 DEG C to Φ 120mm.
(3) pushing: cylindrical base is placed on pushing machine, is forced into the round bar of Φ 18 under 55 DEG C～60 DEG C conditions.
(4) calendering: circle bar is placed on calender, is rolled into oil-containing base band under 50 DEG C of conditions, thickness is 140um.
(5) ungrease treatment: by the degreasing at 270 DEG C of oil-containing base band, remove extrusion aid, obtain degreasing base band.
(6) longitudinal stretching: degreasing base band is carried out to longitudinal stretching for the first time at 280 DEG C, after draw ratio is 5 times, obtain longitudinal stretching Ranvier's membrane.
(7) arc biaxial tension: again longitudinal stretching Ranvier's membrane is carried out to 2 times of arc biaxial tensiones, obtain extending Ranvier's membrane.
(8) sintering curing after cross directional stretch: will extend Ranvier's membrane on film balance at 150 DEG C cross directional stretch, then, 320 DEG C of sintering curings 50 seconds, acquisition thickness is 3um, the microporous teflon membran that aperture is 1um.
(9) release liners transfer method pad pasting: release liners and micropore shape PU hot melt are fit together, form PU film, then microporous teflon membran heat pressure adhesive at 200 DEG C, on PU film, is finally peeled off release liners, two component films that formation thickness is 6um.
(10) multiple (PUR) moulding of weaving face fabric glue: two component films are carried out on netting cloth to the multiple assembly of glue at 20D, finally obtain ultra-thin leisure fabric.
Embodiment 2, a kind of windproof ventilative polytetrafluoroethylene film for ultra-thin leisure fabric and preparation method thereof, its step is as follows:
(1) batch mixing: the ISOPARK hydro carbons extrusion aid of the polytetrafluoroethyldispersion dispersion resin powder of Sichuan morning twilight 216G (standard specific gravity is 2.165) and Exxon Mobil Corporation is fully mixed in proportion, leave standstill 24 hours at 70 DEG C, form material.
(2) base: the cylindrical base that material is pressed in advance at 55 DEG C to Φ 120mm.
(3) pushing: cylindrical base is placed on pushing machine, is forced into the round bar of Φ 25mm under 60 DEG C of conditions.
(4) calendering: circle bar is placed on calender, is rolled into oil-containing base band under 50 DEG C of conditions, thickness is 180um.
(5) ungrease treatment: by the degreasing at 280 DEG C of oil-containing base band, remove extrusion aid, obtain degreasing base band.
(6) longitudinal stretching: degreasing base band is carried out to longitudinal stretching for the first time at 300 DEG C, after draw ratio is 4 times, obtain longitudinal stretching Ranvier's membrane.
(7) arc biaxial tension: again longitudinal stretching Ranvier's membrane is carried out to 3 times of arc biaxial tensiones, obtain extending Ranvier's membrane.
(8) sintering curing after cross directional stretch: will extend Ranvier's membrane on film balance at 200 DEG C cross directional stretch, then, 350 DEG C of sintering curings 50 seconds, acquisition thickness is 5um, the microporous teflon membran that aperture is 0.8um.
(9) release liners transfer method pad pasting: release liners and micropore shape PU hot melt are fit together, form PU film, then microporous teflon membran heat pressure adhesive at 250 DEG C, on PU film, is finally peeled off release liners, two component films that formation thickness is 8um.
(10) multiple (PUR) moulding of weaving face fabric glue: two component films are carried out on netting cloth to the multiple assembly of glue at 40D, finally obtain ultra-thin leisure fabric.
Above-described embodiment is the specific descriptions that the present invention is carried out; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, those skilled in the art according to the content of foregoing invention make some nonessential improvement and adjust all fall into protection scope of the present invention within.
Claims (4)
1. a preparation method with the ultra-thin leisure fabric of windproof airing function, is characterized in that: comprise the following steps:
(1) batch mixing: polytetrafluoroethyldispersion dispersion resin powder and hydro carbons extrusion aid are fully mixed in proportion, leave standstill 24 hours at 50 DEG C～70 DEG C, form material;
(2) base: the cylindrical base that material is pressed in advance at 40 DEG C～55 DEG C to Φ 120mm;
(3) pushing: cylindrical base is placed on pushing machine, is forced into the round bar of Φ 18～29mm under 55 DEG C～60 DEG C conditions;
(4) calendering: circle bar is placed on calender, is rolled into oil-containing base band under 50 DEG C of conditions, thickness is 130～180um;
(5) ungrease treatment: by the degreasing at 260 DEG C～280 DEG C of oil-containing base band, remove extrusion aid, obtain degreasing base band;
(6) longitudinal stretching: degreasing base band is carried out to longitudinal stretching for the first time at 260 DEG C～300 DEG C, after draw ratio is 2～5 times, obtain longitudinal stretching Ranvier's membrane;
(7) arc biaxial tension: again longitudinal stretching Ranvier's membrane is carried out to 2～4 times of arc biaxial tensiones, obtain extending Ranvier's membrane;
(8) sintering curing after cross directional stretch: will extend Ranvier's membrane on film balance at 120 DEG C～200 DEG C cross directional stretch, then, 320 DEG C～350 DEG C sintering curings 50 seconds, acquisition thickness is 2～5um, the microporous teflon membran that aperture is 0.5～2um;
(9) release liners transfer method pad pasting: release liners and micropore shape PU hot melt are fit together, form PU film, then microporous teflon membran heat pressure adhesive at 100 DEG C～250 DEG C, on PU film, is finally peeled off release liners to two component films that formation thickness is 5～10um;
(10) the multiple moulding of weaving face fabric glue: two component films are carried out to the multiple assembly of glue on weaving face fabric, finally obtain ultra-thin leisure fabric.
2. the preparation method of a kind of ultra-thin leisure fabric with windproof airing function according to claim 1, is characterized in that: the standard specific gravity of described polytetrafluoroethyldispersion dispersion resin powder is 2.16～2.165.
3. the preparation method of a kind of ultra-thin leisure fabric with windproof airing function according to claim 1, is characterized in that: described weaving face fabric is through netting cloth, and is 20D or 40D brocade spandex screen cloth elastic force eyelet fabric through netting cloth.
4. the preparation-obtained ultra-thin leisure fabric with polytetrafluoroethylene film of the preparation method of a kind of ultra-thin leisure fabric with windproof airing function claimed in claim 1.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105054407A (en) * | 2015-07-20 | 2015-11-18 | 苏州百利医疗用品有限公司 | High-performance protection suit |
| CN106113833A (en) * | 2015-02-25 | 2016-11-16 | 昆山华阳新材料股份有限公司 | Wear-resisting pore type polyurethane composite membrane |
| CN106363926A (en) * | 2016-08-29 | 2017-02-01 | 北京佳膜环保科技有限公司 | Preparation method for highly water-pressure-resistant, highly air permeable and highly wet permeable garment film |
| CN108118424A (en) * | 2016-11-28 | 2018-06-05 | 丹阳市丹祈纺织有限公司 | A kind of crease-resistant casual fabric and its preparation process |
| CN109068777A (en) * | 2016-04-13 | 2018-12-21 | Lk国际公司 | The warp-knit outdoor apparel of flat and the method for manufacturing this outdoor apparel |
| CN114179467A (en) * | 2021-11-03 | 2022-03-15 | 浙江汇文新材料科技有限公司 | Production process of nano down jacket fabric |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113833A (en) * | 2015-02-25 | 2016-11-16 | 昆山华阳新材料股份有限公司 | Wear-resisting pore type polyurethane composite membrane |
| CN106142695A (en) * | 2015-02-25 | 2016-11-23 | 昆山华阳新材料股份有限公司 | Waterproof composite film for composite material |
| CN106142695B (en) * | 2015-02-25 | 2018-04-10 | 昆山华阳新材料股份有限公司 | Waterproof composite film for composite material |
| CN106113833B (en) * | 2015-02-25 | 2018-04-10 | 昆山华阳新材料股份有限公司 | Wear-resisting micropore type polyurethane composite membrane |
| CN105054407A (en) * | 2015-07-20 | 2015-11-18 | 苏州百利医疗用品有限公司 | High-performance protection suit |
| CN109068777A (en) * | 2016-04-13 | 2018-12-21 | Lk国际公司 | The warp-knit outdoor apparel of flat and the method for manufacturing this outdoor apparel |
| CN106363926A (en) * | 2016-08-29 | 2017-02-01 | 北京佳膜环保科技有限公司 | Preparation method for highly water-pressure-resistant, highly air permeable and highly wet permeable garment film |
| CN106363926B (en) * | 2016-08-29 | 2019-07-19 | 北京佳膜环保科技有限公司 | A kind of high water pressure resistance, high ventilative, high moisture-inhibiting garment film preparation method |
| CN108118424A (en) * | 2016-11-28 | 2018-06-05 | 丹阳市丹祈纺织有限公司 | A kind of crease-resistant casual fabric and its preparation process |
| CN114179467A (en) * | 2021-11-03 | 2022-03-15 | 浙江汇文新材料科技有限公司 | Production process of nano down jacket fabric |
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Application publication date: 20140723 |