CN1039278A - Machinery pleat line method for dyeing patterns and device - Google Patents

Machinery pleat line method for dyeing patterns and device Download PDF

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Publication number
CN1039278A
CN1039278A CN 88104391 CN88104391A CN1039278A CN 1039278 A CN1039278 A CN 1039278A CN 88104391 CN88104391 CN 88104391 CN 88104391 A CN88104391 A CN 88104391A CN 1039278 A CN1039278 A CN 1039278A
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China
Prior art keywords
scrimp
cloth
manipulator
rope
cloth bundle
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Pending
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CN 88104391
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Chinese (zh)
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丁永庆
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Individual
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Individual
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Priority to CN 88104391 priority Critical patent/CN1039278A/en
Publication of CN1039278A publication Critical patent/CN1039278A/en
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Abstract

The invention belongs to the fabric printing technical field.By tensioning fabric, form the cloth bundle, vertical pleat line, horizontal pleat line, air blowing forms mushroom or ties up with rope, contaminates, and processes such as drying make fabric formation natural figure.Realize device of the present invention, mainly by entering arrangment, vertical pleat line device, horizontal pleat line device, textile dyeing machinery, compositions such as drying machine.Owing to be tied or the cloth bundle of buckle forms many complicated gauffers and density unevenness.And the time that the cloth bundle is dipped in the dye vat is shorter, is coated with and dyes phenomenon so the part, appears not by imbue fully in the cloth bundle.Thereby form mixed and disorderly grain pattern.Repeatedly contaminate or utilizes and known technology such as group dye through of the same colour or polychrome.Can dye the figured cloth of the modern abstract style of tool automatically.

Description

Machinery pleat line method for dyeing patterns and device
The invention belongs to the fabric printing technical field.
In fabric printing, the normal method that adopts has Decal and the method for dying cloth.Decal is that fabric is caught the colored case that designs in advance, therefore, makes in this way, need design pattern, a series of processes such as make a plate then.The method of dying cloth is the dye liquor with solid color, and fabric is contaminated, and makes it to have the cloth of solid color.
In mechanical scrimp method for dyeing patterns, the machinery relevant with used device has textile printing machine and textile dyeing machinery.Printing machine is the main machine of printing and dyeing mill, is machine a kind of or several dyes in different colors printing pattern, pattern on fabric.The common feature of printing machine is printed pattern with them then for all will scribe template, copper roller or screen cloth according to the pattern that designs.
Textile dyeing machinery is a machine of fabric being caught color.Textile dyeing machinery has multiple, but its characteristics are for to catch a kind of unified color with fabric." dyeing machine " that textile industry publishing house publishes (upper and lower collection, in December, 1985 version, standard book number 15041.1332) go up textile dyeing machinery had the detail introduction.
The purpose of this invention is to provide a kind of random fabric that can dye nature automatically with abstract art style.It both had been different from the cloth that the method for dying cloth dyes solid color, also was different from Decal and printed off fixing decorative pattern.
The present invention is with fabric to be dyed, and by the scrimp device, makes it form fold, and boundling becomes rope form, ties up then with the gripping mechanism chucking, or with rope, sends in the dye vat.Because cloth bundle density unevenness, immerged time is shorter, and the fabric color that dyes is irregular, some places even also do not catch color.The process one or many is contaminated painted, thereby forms a kind of natural figure pattern of or several colors.
Concrete steps of the present invention are: fabric is utilized the stretcher tensioning, and pass through vertical scrimp device with the form of cloth bundle, to the vertical scrimp of cloth Shu Jinhang, make it vertically have random fold earlier.The one section one section compression of cloth bundle that forms vertical fold, deliver on the horizontal scrimp device.On horizontal scrimp device, the cloth bundle touches at the base of vertical fold, occurs several transverse corrugations again.Cloth bundle with both direction fold, compressed again air one blows, and just becomes mushroom or ties up with rope, makes it become the cucurbit shape.Enter dye vat subsequently, carry out drying again.Its whole process as shown in Figure 7.
Device used in the present invention mainly is made up of five parts.Entering arrangment, vertical scrimp device, horizontal scrimp device, textile dyeing machinery, drying machine.
Fig. 1 is the schematic diagram of manipulator clamping type of the present invention.1 for advancing cloth rewinder roll among the figure, and 2 is edge guide, 3 stretchers, 4 scrimp devices, 5 porcelain circles, 6 supports, 7 guide pin bushings, 8 gear-boxes, 15 rocking bars, 10 rotary bodies, 11 dye vats, 12 drying machines, 13 rollers, 22 manipulators, 23 guide shafts.
Fig. 2 is vertical scrimp device 4 schematic diagrames of the present invention.16 is oil cylinder among the figure, and 17 pistons, 18 machineries refer to, 19 springs, 20 rollers, 21 air hoses.
Fig. 3 is the schematic diagram of horizontal scrimp device of the present invention and manipulator 22.24 is claw among the figure, 25 little axles, 26 bodies, 27 tooth bars, 28 rollers, 29 guide plates, 30.
Fig. 4 is the schematic diagram of manipulator 9.31 is claw among the figure, and 32 is pull bar, 33 levers, 34 piston rods, 35 sealing devices, 36U type circle.
Fig. 5 is a bundling type schematic diagram of the present invention.14 is strapper among the figure, and 39 are the rope roller, and 43 is dye vat, 44 drying machines, and 45 separate the rope machine, 46 rope sheaves, 47 draw-out rollers.
Fig. 6 is a strapper schematic diagram of the present invention.38 is rotating disk among the figure, 40 damping rollers, 41 pony rolls, 42 grinding disks, 48 cloth bundles, 49 friction tapes.
Realize that process of the present invention is as follows:
Entering arrangment is identical with entering arrangment in the general dyeing machine, as shown in Figure 1.Mainly by advancing cloth rewinder roll 1, edge guide 2, stretcher 3 compositions.The effect of entering arrangment is to make cloth entirely enter next procedure.
Vertically the scrimp device is by scrimp device 4, porcelain circle 5, and support 6 is formed.Scrimp device 4(is as shown in Figure 2) be a cylinder, by support 6 supportings, when being transmitted, fabric wraps in outside it.Have several machineries to refer to 18 on the cylinder of scrimp device 4, the one end has roller 20, to prevent to damage fiber.They are controlled by piston 17, and are resetted by spring 19 respectively by oil cylinder 16.Each oil cylinder makes each machinery refer to continuous change location by programme-control.Because fabric wraps in outside it vertical fold that changes then.Air hose 21 is by compressed air, dispels the cloth bundle during for the horizontal scrimp of subsequent processing and uses.Porcelain circle 5 is annulus, and cloth Shu Congyi annulus passes through, so that the fabric boundling becomes rope form.Simultaneously, also as an end bearing of horizontal scrimp device.
Laterally the scrimp device is made up of manipulator 22, guide pin bushing 7, guide shaft 23.Manipulator is fixedly on the guide shaft 23, and guide shaft 23 two ends respectively are bearing on porcelain circle 5 and the guide pin bushing 7.Manipulator 22 is connected with rocking bar 15 by axle 30.Rocking bar 15 provides power by gear-box 8, makes manipulator 22 reciprocating motion on guide shaft 23.The structure of manipulator 22 as shown in Figure 3.Claw 24 links to each other with body 26 by two little 25.The folding of claw 24 is controlled by tooth bar 27, and is fixing roller 28 on the tooth bar 27.Lifting by guide plate 29 can make claw 24 foldings, and the cloth bundle passes through at two claws, 24 centers.When manipulator 22 moved up, claw 24 unclamped, and claw 24 is with cloth bundle chucking when moving down, and the cloth bundle is delivered on the guide pin bushing 7 by one section one section ground like this.Manipulator is also arranged in the guide pin bushing 7.The manipulator of guide pin bushing 7 also with cloth bundle chucking, can not move it.So the cloth bundle between manipulator 22 and guide pin bushing 7 is compressed accumulation, and,, thereby make the cloth bundle be the dried mushroom shape at the intrafascicular heart blowing out pressurised air of cloth by the compressed air hose that vertical scrimp device is come.Manipulator in the guide pin bushing 7 unclamps at this moment, and dried mushroom shape cloth bundle is pushed into the manipulator in the guide pin bushing 7 subsequently.Manipulator closure in the guide pin bushing 7 makes dried mushroom shape cloth be pencil again then.And be stacked in the conduit of manipulator back by the cloth bundle of boundling earlier.The folding of the manipulator in the guide pin bushing 7 is to control a plurality of machineries by the end screw thread to refer to.And end screw thread dish is the tooth bar pulling rotation of stretching out in the gear-box 8.The program of manipulator 22 and power are also from this gear-box.
Manipulator clamping type textile dyeing machinery is by rotary body 10, manipulator 9, and dye vat 11 is formed.Manipulator 9 gathers in rotary body 10 outer rims, does being rotated counterclockwise.When the cloth bundle when guide pin bushing 7 lower ends are pushed out, promptly tightened, and be threaded to gradually in the dye liquor of dye vat 11 by manipulator 9.Dried in the last precession drying machine 12.
The structure of manipulator 9 as shown in Figure 4.Claw 31 is formed one group by eight, and by pull bar 32, lever 33 links to each other with piston rod 34.Regulate cylinder pressure, can adjust the clamping force of cloth bundle.Sealing device 35 and U type circle 36 stop dye liquor to enter the inside of manipulator together, pollute parts.
The bundling type textile dyeing machinery, by strapper 14, dye vat 43 is separated rope machine 45, and rope sheave 46 is formed, as shown in Figure 5.The cloth bundle is through vertically, be pushed in the guide pin bushing 7 after the transverse corrugations, and is all identical with the manipulator clamping type before this.And be pushed out from its right-hand member, what be pushed out simultaneously adds preceding rope in addition, strengthens rope and is wrapped on the rope roller (not drawing among the figure).Rope one end is drawn into from the left end and the cloth Shu Yiqi of guide pin bushing 7, thereby the passive rotation of rope roller.Rope on the strapper 14 usefulness rope roller 39 that the cloth bundle that is pushed out with strengthening restricting is being rotated is immediately tied up.Enter then in the dye vat 43, carry out painted dip-dye.Spiral twines multi-turn on the cloth Shu Zaisan group roller in dye vat 43, to increase the length of cloth bundle in dye vat 43.After the cloth bundle comes out from drying machine, enter the rope machine 45 of separating, rope is strengthened rope and is received on the rope sheave 46 on the rope roller 35 of separating rope machine 45, and it is identical with strapper 14 structures to separate rope machine 45, and just the rope roller of strapper 14 is become initiatively by passive.
The end face of strapper 14 as shown in Figure 6.Wheel disc 38 by the deceleration device driven rotary, is had rope roller 39 by motor above.Rope is wrapped on the cloth bundle by damping roller 40 and pony roll 41.Damping roller 40 and 42 coaxial linking to each other of grinding disk.The nut of regulating on the friction tape 49 can be regulated damping force, thereby regulates the power of tying up of 42 pairs of cloth bundles of grinding disk.
Identical in drying machine 12 or 44 structural principles and the general dyeing machine.To manipulator clamping type textile dyeing machinery, after the cloth bundle screwed out from dye liquor, manipulator claw 31 unclamped slightly, and screwed in drying in the drying machine.Manipulator 9 opened fully after the cloth bundle screwed out drying machine fully, and the cloth bundle carries out next step operation by roller 13.For the bundling type textile dyeing machinery, the cloth bundle is still multi-turn by roller and twines in drying machine.The cloth bundle enters and separates rope machine 45 at last by 47 times steps of draw-out roller operation behind the drying.
The present invention has broken traditional printing and dyeing and stamp mode, adopts vertical and horizontal scrimp device, utilizes the chucking of manipulator or tying up of rope, and cloth Shu Jinhang is contaminated, and makes the cloth pattern after dying natural, simple, has modern abstract style.
The present invention can realize by following dual mode.
1, the fabric that rolls on of fabric is introduced from advancing cloth rewinder roll 1, is evened up and draw it by edge holder 2 to enter on the stretcher 3 with the tram. During cloth process scrimp device 4 the scrimp device is wrapped in wherein. Because mechanical finger 18 effects on the scrimp device make fabric produce required vertical fold, by the circular hole of porcelain circle 5, so that fabric is rope form, manipulator 22 retreats to the top and the cloth bundle is blocked at this moment, then advances downwards then. Because the manipulator on the guide pin bushing 7 with the cloth chucking, can not move down, so the cloth bundle between manipulator 22 and the guide pin bushing 7 is extruded distortion at this moment. Be embedded in the air hose blowing out pressurised air 21 this moment of the intrafascicular heart of cloth, then make swollen the rising of cloth bundle profile, and become mushroom along with pushing of manipulator 22 makes it. Manipulator 22 and guide pin bushing 7 near the time, the manipulator on the guide pin bushing 7 is grabbed the card bunchy again with mushroom cloth, when treating that next manipulator 22 arrives it is pushed in the following conduit.
After the cloth bundle is released from guide pin bushing 7 lower ends, namely also sent into gradually in the dye vat 11 by manipulator 9 chuckings and contaminate. Enter drying in the drying machine 12 after waiting to screw out, carry out next procedure finally by roller 13.
2, fabric is through vertically, after the process such as transverse corrugations, before entering guide pin bushing 7, make the cloth bundle be admitted in the guide pin bushing 7 with strengthening rope.The cloth bundle that comes out from guide pin bushing 7 and strengthen rope is tied up through strapper 14, enter then in the dye vat 43, after contaminating in drying machine 44 drying, make the rope that is banded on the cloth bundle separate rope separating on the rope machine 45 at last, cloth Shu Jing goes out cloth wheel 47 and enters down and go on foot operation.

Claims (7)

1, a kind of mechanical scrimp method of dying cloth is characterized in that realizing that by following process tensioning fabric forms the cloth bundle, vertical scrimp, and horizontal scrimp, blowing forms mushroom or is bundled into the cucurbit shape with rope, contaminate drying.
2, method according to claim 1, employed device is by entering arrangment, the dyeing flower machine, compositions such as drying machine, it is characterized by has vertical scrimp device on the dyeing flower machine, horizontal scrimp device, textile dyeing machinery vertically has scrimp device 4, porcelain circle 5 on the scrimp device, support 6 laterally has manipulator 22, guide pin bushing 7, guide shaft 23 on the scrimp device.
3, dyeing flower machine according to claim 2, it is characterized in that having some machineries to refer to 18 on the cylinder of the scrimp device 4 in vertical scrimp device, one end has roller 20, respectively by oil cylinder 16, by piston 17 controls, spring 19 resets, and laterally the claw 24 of the manipulator 22 on the scrimp device links to each other with body 26 by little 25, by the folding of tooth bar 27 decision claws 24.
4, scrimp dyeing flower machine according to claim 3 is characterized in that the manipulator 9 in the manipulator clamping type textile dyeing machinery gathers in the conveyor screw outer rim, when the cloth bundle is released from guide pin bushing 7 lower ends, is promptly tightened gradually in the precession dye vat 11 by manipulator 9.
5, scrimp dyeing flower machine according to claim 4, the claw 31 that it is characterized in that manipulator 9 is by pull bar 32, and lever 33 links to each other with piston rod 34.
6, scrimp dyeing flower machine according to claim 3 is characterized in that the strapper 14 in the bundling type textile dyeing machinery, and cloth bundle that enters from guide pin bushing 7 right-hand members and reinforcement are restricted together, ties up with rope, enters then in the dye vat 11.
7, scrimp dyeing flower machine according to claim 6 is characterized in that the wheel disc 38 on the strapper 14 is rotated by driven by motor, damping roller 40 and 42 coaxial linking to each other of grinding disk, and rope is wrapped on the cloth bundle by damping roller 40 and pony roll 41.
CN 88104391 1988-07-14 1988-07-14 Machinery pleat line method for dyeing patterns and device Pending CN1039278A (en)

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Application Number Priority Date Filing Date Title
CN 88104391 CN1039278A (en) 1988-07-14 1988-07-14 Machinery pleat line method for dyeing patterns and device

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Application Number Priority Date Filing Date Title
CN 88104391 CN1039278A (en) 1988-07-14 1988-07-14 Machinery pleat line method for dyeing patterns and device

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CN1039278A true CN1039278A (en) 1990-01-31

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101935954A (en) * 2010-08-25 2011-01-05 浙江俏尔婷婷服饰有限公司 Fabric pattern dyeing method and dyeing instrument thereof
CN103526482A (en) * 2013-09-29 2014-01-22 江苏海大印染机械有限公司 Yarn dip-dyeing device
CN104499228A (en) * 2014-12-16 2015-04-08 苏州欧博时装有限公司 Color dyeing fabric production process of color dyeing device for rapid breathable cooling T-shirt fabric
CN104499226A (en) * 2014-12-16 2015-04-08 苏州欧博时装有限公司 Color dyeing device for rapid breathable cooling T-shirt fabric
CN108950969A (en) * 2018-09-22 2018-12-07 石狮市港溢染整织造有限公司 A kind of Multipurpose artistic device making face wrinkle effect cloth
CN110607620A (en) * 2018-06-14 2019-12-24 昊纺股份有限公司 Automatic fabric plastic-dyeing device and method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101935954A (en) * 2010-08-25 2011-01-05 浙江俏尔婷婷服饰有限公司 Fabric pattern dyeing method and dyeing instrument thereof
CN101935954B (en) * 2010-08-25 2012-06-13 浙江俏尔婷婷服饰有限公司 Fabric pattern dyeing method and dyeing instrument thereof
CN103526482A (en) * 2013-09-29 2014-01-22 江苏海大印染机械有限公司 Yarn dip-dyeing device
CN104499228A (en) * 2014-12-16 2015-04-08 苏州欧博时装有限公司 Color dyeing fabric production process of color dyeing device for rapid breathable cooling T-shirt fabric
CN104499226A (en) * 2014-12-16 2015-04-08 苏州欧博时装有限公司 Color dyeing device for rapid breathable cooling T-shirt fabric
CN104499228B (en) * 2014-12-16 2016-06-22 苏州欧博时装有限公司 Quickly ventilative cooling T-shirt fabric flower dye device flower dye fabric production technology
CN104499226B (en) * 2014-12-16 2016-09-07 苏州欧博时装有限公司 The most ventilative cooling T-shirt fabric flower dye device
CN110607620A (en) * 2018-06-14 2019-12-24 昊纺股份有限公司 Automatic fabric plastic-dyeing device and method
CN108950969A (en) * 2018-09-22 2018-12-07 石狮市港溢染整织造有限公司 A kind of Multipurpose artistic device making face wrinkle effect cloth

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