CN220335467U - Flame-retardant rope or net processing device - Google Patents
Flame-retardant rope or net processing device Download PDFInfo
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- CN220335467U CN220335467U CN202321455373.9U CN202321455373U CN220335467U CN 220335467 U CN220335467 U CN 220335467U CN 202321455373 U CN202321455373 U CN 202321455373U CN 220335467 U CN220335467 U CN 220335467U
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 71
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 238000012545 processing Methods 0.000 title claims abstract description 49
- 239000003292 glue Substances 0.000 claims abstract description 33
- 239000007788 liquid Substances 0.000 claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000004804 winding Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 21
- 238000001125 extrusion Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000004043 dyeing Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000012805 post-processing Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a flame-retardant rope or net processing device, which comprises a rope frame for bearing a spool to be processed, a guide frame for guiding the rope or net, a flame-retardant liquid tank for processing the rope or net, a glue tank for protecting the processed rope or net, a preheating box for preheating the processed rope or net, a drying box for drying the processed rope or net and a winding mechanism for winding the processed rope or net.
Description
Technical Field
The utility model belongs to the technical field of wire product processing, and particularly relates to a flame-retardant rope or net processing device.
Background
The wire product is a product obtained by spinning/braiding wires, including yarns, woven fabrics, knitted fabrics, braided fabrics and the like, the most common wire product comprises wires, ropes, nets and the like, and the preparation of the flame-retardant ropes or nets in the industry generally comprises two types, namely, adding flame-retardant master batches during production and soaking the ropes and nets in flame-retardant liquid so as to ensure that the flame-retardant ropes or nets have flame-retardant performance.
However, adding the flame retardant master batch during production can affect the pulling force of ropes and nets, soaking in the flame retardant liquid can lead to corrosion of steel materials when the flame retardant master batch is applied to the field of steel materials, meanwhile, equipment for producing ropes and nets with flame retardance does not exist in the prior art, each step is needed to be carried out manually one by one, the cost is high, the production efficiency is low, and the degree of automation is low, so that equipment for producing ropes and nets with flame retardance is urgently needed.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides a flame-retardant rope or net processing device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a flame-retardant rope or net processing device comprises a rope rack for bearing a to-be-processed spool, a guide rack for conducting ropes or nets, a flame-retardant liquid tank for rope or net processing, a glue tank for rope or net protection after processing, a preheating box for preheating the ropes or nets after processing, a drying box for drying the ropes or nets after processing, and a winding mechanism for winding the ropes or nets after processing.
Preferably, the rope rack, the guide frame, the flame-retardant liquid tank, the glue tank, the preheating tank, the drying tank and the winding mechanism are all arranged on the same straight line.
Preferably, the rope rack comprises a frame body, a plurality of supporting rods are vertically arranged on the vertical rods of the frame body, bobbins to be processed are sleeved on the supporting rods, and a wire collecting roller is arranged at the top of the vertical rods of the frame body;
the rope or the net to be processed is led out from the spool to be processed and passes through the line collecting roller at the top of the corresponding supporting rod.
Preferably, the top of the guide frame is sequentially provided with a first wire pressing roller, a tensioning frame and a first guide mechanism;
one end of the tensioning frame, which is far away from the guide frame, is provided with a tensioning roller, the tensioning frame rotates around the intersection point of the tensioning frame and the guide frame, and the tensioning roller rotates along with the tensioning frame to adjust the tightness degree of a rope or a net to be processed;
the first guide mechanism comprises two first guide rollers which are vertically symmetrical;
the rope or the net to be processed sequentially passes through the lower part of the first pressing roller, the upper part of the tensioning roller and between the two first guiding rollers.
Preferably, the flame-retardant liquid tank and the glue tank are both arranged in the processing tank, an extrusion mechanism is arranged above the flame-retardant liquid tank and the glue tank, and a plurality of second wire pressing rollers are arranged in the flame-retardant liquid tank and the glue tank;
the extrusion mechanism comprises a second guide roller and an extrusion rubber roller at the opposite side of the second guide roller;
the rope or the net to be processed sequentially passes through the lower part of the second wire pressing roller in the flame-retardant liquid groove, between the second guide roller corresponding to the flame-retardant liquid groove and the extrusion rubber roller, and between the second guide roller corresponding to the glue groove and the extrusion rubber roller corresponding to the glue groove.
Preferably, the preheating box and the drying box comprise box bodies, and one side of each box body is sequentially communicated with a heater and a circulating fan;
the upper end array is provided with a plurality of upper rollers, the lower end of the upper rollers is correspondingly provided with a plurality of lower rollers, the upper rollers are in transmission connection with a first transmission wheel, the lower rollers are in transmission connection with a second transmission wheel, the first transmission wheel is in transmission connection with the second transmission wheel through gears, and the lower rollers are connected with a power mechanism;
the processed ropes or nets sequentially pass through the top of the upper roller and the bottom of the lower roller in a staggered manner.
Preferably, the winding mechanism comprises an outer frame and an inner frame, wherein the inner frame slides in the outer frame, a plurality of sliding plates are arranged in the outer frame, the inner frame slides on the sliding plates through a second guide mechanism, an oil cylinder is arranged in the outer frame, a power rod of the oil cylinder is connected with the inner frame, a plurality of empty spools are distributed on the outer frame in a rectangular array, the empty spools are connected with an output shaft of a motor, cycloid devices are arranged above the empty spools, and the cycloid devices are connected with the inner frame;
the processed rope or net passes through the cycloid device and is wound on an empty spool.
Preferably, the electric cabinet is further included, and the motor, the oil cylinder motor, the circulating fan and the heater are all connected with the electric cabinet.
In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows:
according to the utility model, the rope frame, the guide frame, the flame-retardant liquid tank, the glue tank, the preheating tank, the drying tank and the winding mechanism are arranged, so that the production line of the rope or the net with flame-retardant performance is realized, the production efficiency is improved, the cost is reduced, the automation degree is high, and the glue tank is arranged, so that after the rope or the net has flame retardance, the glue water can be used for protecting the steel product, and the corrosion and pollution of the steel product caused by the rope or the net in the use process are avoided.
Drawings
FIG. 1 is a schematic view of the overall structure of a flame retardant rope or web processing apparatus of the present utility model;
FIG. 2 is a front view of a flame retardant rope or web processing apparatus of the present utility model;
FIG. 3 is an enlarged view of the structure at A of a flame retardant rope or web processing apparatus of the present utility model;
FIG. 4 is an enlarged view of the structure at B in a flame retardant rope or web processing apparatus of the present utility model;
FIG. 5 is an enlarged view of the structure at C of a flame retardant rope or web processing apparatus of the present utility model;
FIG. 6 is a schematic diagram of the heating principle of the preheating box in the flame retardant rope or net processing device of the present utility model;
FIG. 7 is a schematic view of the internal transmission structure of the case of a fire-retardant rope or net processing device according to the present utility model;
FIG. 8 is a schematic view of the internal transmission principle of the case in the flame retardant rope or net processing device of the present utility model;
FIG. 9 is an enlarged view of the structure at D of a flame retardant rope or net processing device according to the present utility model;
FIG. 10 is an enlarged view of the structure at E of a flame retardant rope or web processing apparatus of the present utility model;
FIG. 11 is a schematic view of the structure of a winding mechanism in a fire-retardant rope or web processing apparatus according to the present utility model;
fig. 12 is a schematic view of the production of a safety net in a flame retardant rope or net processing apparatus of the present utility model.
Reference numerals: 1. a rope rack; 11. a frame body; 12. a support rod; 13. a wire collecting roller; 2. a guide frame; 21. a first wire pressing roller; 22. a tensioning frame; 23. a first guide mechanism; 3. a flame retardant liquid tank; 4. a glue tank; 5. a preheating box; 51. a case; 52. a heater; 53. a circulating fan; 511. an upper roller; 512. a lower roller; 513. a first driving wheel; 514. a second driving wheel; 515. a power mechanism; 6. a drying box; 7. a packaging mechanism; 71. an outer frame; 72. an inner frame; 73. a slide plate; 74. a second guide mechanism; 75. an oil cylinder; 76. a cycloid device; 77. an empty spool; 78. a motor; 8. a processing groove; 81. an extrusion mechanism; 811. extruding a rubber roller; 812. a second guide roller; 82. a second wire pressing roller; 9. an electric control box.
Detailed Description
An embodiment of a flame retardant rope or web processing apparatus according to the present utility model is further described below with reference to fig. 1-12. The flame retardant rope or net processing apparatus of the present utility model is not limited to the description of the following examples.
Example 1:
this example shows a specific embodiment of a fire-retardant rope or net processing device, as shown in fig. 1-11, comprising a rope holder 1 for carrying a spool to be processed, a guide holder 2 for guiding the rope or net, a fire-retardant liquid tank 3 for rope or net processing, a glue tank 4 for post-processing rope or net protection, a preheating tank 5 for post-processing rope or net preheating, a drying tank 6 for post-processing rope or net drying, and a winding mechanism 7 for post-processing rope or net winding.
In one possible embodiment, the rope holder 1, the guide frame 2, the flame retardant liquid tank 3, the glue tank 4, the preheating tank 5, the drying tank 6 and the winding mechanism 7 are all arranged on the same straight line.
In one possible implementation mode, the rope rack 1 comprises a frame body 11, a plurality of supporting rods 12 are vertically arranged on a vertical rod of the frame body 11, a spool to be processed is sleeved on each supporting rod 12, and a wire collecting roller 13 is arranged on the top of the vertical rod of the frame body 11;
the rope or net to be processed is led out from the spool to be processed and passes through the wire collecting roller 13 at the top of the corresponding supporting rod 12.
In one possible implementation, the top of the guide frame 2 is provided with a first wire pressing roller 21, a tensioning frame 22 and a first guide mechanism 23 in sequence;
the tensioning frame 22 is provided with a tensioning roller at one end far away from the guide frame 2, the tensioning frame 22 rotates around the intersection point of the tensioning frame 22 and the guide frame 2, and the tensioning roller rotates along with the tensioning frame 22 to adjust the tightness degree of a rope or a net to be processed;
the first guide mechanism 23 comprises two first guide rollers which are vertically symmetrical;
the rope or net to be processed passes through the lower part of the first pressing roller 21, the upper part of the tensioning roller and between the two first guiding rollers in sequence.
In a possible implementation manner, the flame-retardant liquid tank 3 and the glue tank 4 are both arranged in the processing tank 8, the extrusion mechanism 81 is arranged above the flame-retardant liquid tank 3 and the glue tank 4, and a plurality of second wire pressing rollers 82 are arranged in the flame-retardant liquid tank 3 and the glue tank 4;
the pressing mechanism 81 includes a second guide roller 812 and a pressing rubber roller 811 on the opposite side thereof;
the rope or net to be processed sequentially passes through the lower part of the second wire pressing roller 82 in the flame-retardant liquid tank 3, between the second guide roller 812 and the extruding rubber roller 811 corresponding to the flame-retardant liquid tank 3, the lower part of the second wire pressing roller 82 in the glue tank 4, and between the second guide roller 812 and the extruding rubber roller 811 corresponding to the glue tank 4.
Further, a flame-retardant liquid is added into the flame-retardant liquid tank 3, and the flame-retardant liquid is a flame retardant Doher-6502-1; glue is injected into the glue tank 4, and the glue is a curing agent 50445B.
In one possible implementation manner, the preheating box 5 and the drying box 6 each comprise a box body 51, and one side of the box body 51 is sequentially communicated with a heater 52 and a circulating fan 53;
the upper end array in the box body 51 is provided with a plurality of upper rollers 511, the lower end of the upper rollers 511 is correspondingly provided with a plurality of lower rollers 512, the upper rollers 511 are in transmission connection with a first transmission wheel 513, the lower rollers 512 are in transmission connection with a second transmission wheel 514, the first transmission wheel 513 is in transmission connection with the second transmission wheel 514 through gear engagement, and the lower rollers 512 are connected with a power mechanism;
the processed rope or net is sequentially threaded through the top of the upper roller 511 and the bottom of the lower roller 512.
In a possible implementation manner, the winding mechanism 7 comprises an outer frame 71 and an inner frame 72, the inner frame 72 slides in the outer frame 71, a plurality of sliding plates 73 are arranged in the outer frame 71, the inner frame 72 slides on the sliding plates 72 through a second guide mechanism 74, an oil cylinder 75 is arranged in the outer frame 71, a power rod of the oil cylinder 75 is connected with the inner frame 72, a plurality of empty spools 77 are distributed on the outer frame 71 in a rectangular array, the empty spools 77 are connected with an output shaft of a motor 78, a cycloid device 76 is arranged above the empty spools 77, and the cycloid device 76 is connected with the inner frame 72;
the processed rope or net passes through a limit hole on the outer frame 71, and the cycloid device 76 is wound on the hollow wire shaft 77.
In the winding process, the oil cylinder 75 pushes the inner frame 72 to slide on the sliding plate 72, so as to drive the cycloid device 76 to move back and forth, the front end of the rope or net is limited by the limiting hole on the outer frame 71, the cycloid device 76 is of a linear structure, and the front and back movement can drive the rope or net to uniformly wind on the hollow wire shaft 77 back and forth.
In one possible embodiment, the electric cabinet 9 is further comprised, and the electric motor 78, the oil cylinder 75 motor, the circulating fan 53, the heater 52 and the power mechanism are all connected with the electric cabinet 9.
In one possible embodiment, as shown in fig. 12, the article of manufacture is a safety net, the apparatus comprising:
the safety net is used for a guide frame 2 of the safety net, a flame-retardant liquid tank 3 of the safety net, a glue tank 4 for protecting the safety net after processing, a preheating box 5 for preheating the safety net after processing and a drying box 6 for drying the safety net after processing.
The safety nets to be processed are regularly stacked, and after being dried, the safety nets are automatically and regularly stacked under the action of a third conduction mechanism.
In one possible embodiment, the dyeing of the rope or web is achieved by adding a dye in the dyeing tanks (flame retardant tank 3 and glue tank 4).
Furthermore, a plurality of dyeing tanks can be arranged, and the colors in each dyeing tank are different, so that a plurality of colors can be dyed simultaneously.
Furthermore, the device can be used for producing any color (1 KG can be dyed) in small batch, and in the traditional dyeing process, if the spinning process is used for making color yarn and then rope, the minimum amount is more than 3000 KG.
Working principle: referring to fig. 1 to 12, in use, first, the thread end is led out from the spool to be processed, passes through the thread collecting roller 13 corresponding to the top of the supporting rod 12, then passes through the lower part of the first thread pressing roller 21, the upper part of the tensioning roller and between the two first guide rollers, then passes through the lower part of the second thread pressing roller 82 in the flame-retardant liquid tank 3, between the second guide roller 812 and the extruding rubber roller 811 corresponding to the flame-retardant liquid tank 3, under the second thread pressing roller 82 in the glue tank 4, between the second guide roller 812 and the extruding rubber roller 811 corresponding to the glue tank 4, then passes through the tops of the upper rollers 511 and the bottoms of the lower rollers 512 in the preheating box 5 and the drying box 6 in a staggered manner, and finally passes through the limiting holes on the outer frame 71 and the cycloid device 76 to be wound on the hollow thread shaft 77.
The motor 78, the oil cylinder 75 motor, the circulating fan 53, the heater 52 and the power mechanism are opened through the electric cabinet 9, the power mechanism drives the upper roller 511 and the lower roller 512 to rotate, so that the ropes or nets are pulled to be processed and solidified in flame retardant performance, at the moment, the circulating fan 53 and the heater 52 are matched to dry the processed ropes or nets, the motor 78 drives the empty spool 77 to rotate, the oil cylinder 75 pushes the inner frame 72 to slide on the sliding plate 72, the cycloid device 76 is driven to move back and forth, the front end of the ropes or nets are limited by limiting holes on the outer frame 71, the cycloid device 76 is of a linear structure, and the front and back movement of the cycloid device drives the ropes or nets to be uniformly wound on the empty spool 77.
The foregoing is a further detailed description of the utility model in connection with the preferred embodiments, and it is not intended that the utility model be limited to the specific embodiments described. It will be apparent to those skilled in the art that several simple deductions or substitutions may be made without departing from the spirit of the utility model, and these should be considered to be within the scope of the utility model.
Claims (8)
1. A flame retardant rope or web processing device, characterized in that: the device comprises a rope frame (1) for bearing a spool to be processed, a guide frame (2) for guiding ropes or nets, a flame-retardant liquid tank (3) for processing the ropes or nets, a glue tank (4) for protecting the ropes or nets after processing, a preheating box (5) for preheating the ropes or nets after processing, a drying box (6) for drying the ropes or nets after processing, and a winding mechanism (7) for winding the ropes or nets after processing.
2. A fire retardant rope or web processing apparatus as defined in claim 1, wherein: the rope rack (1), the guide frame (2), the flame-retardant liquid tank (3), the glue tank (4), the preheating box (5), the drying box (6) and the coiling mechanism (7) are all arranged on the same straight line.
3. A fire retardant rope or web processing apparatus as defined in claim 1, wherein: the rope rack (1) comprises a frame body (11), a plurality of supporting rods (12) are vertically arranged on vertical rods of the frame body (11), a spool to be processed is sleeved on each supporting rod (12), and a line collecting roller (13) is arranged at the top of each vertical rod of the frame body (11);
the rope or net to be processed is led out from the spool to be processed and passes through the line collecting roller (13) at the top of the corresponding supporting rod (12).
4. A fire retardant rope or web processing apparatus as defined in claim 1, wherein: a first wire pressing roller (21), a tensioning frame (22) and a first guide mechanism (23) are sequentially arranged at the top of the guide frame (2);
one end of the tensioning frame (22) far away from the guide frame (2) is provided with a tensioning roller, the tensioning frame (22) rotates around the intersection point of the tensioning frame and the guide frame (2), and the tensioning roller rotates along with the tensioning frame (22) to adjust the tightness degree of a rope or a net to be processed;
the first guide mechanism (23) comprises two first guide rollers which are vertically symmetrical;
the rope or the net to be processed sequentially passes below the first wire pressing roller (21), above the tensioning roller and between the two first guide rollers.
5. A fire retardant rope or web processing apparatus as defined in claim 1, wherein: the flame-retardant liquid tank (3) and the glue tank (4) are both arranged in the processing tank (8), an extrusion mechanism (81) is arranged above the flame-retardant liquid tank (3) and the glue tank (4), and a plurality of second wire pressing rollers (82) are arranged in the flame-retardant liquid tank (3) and the glue tank (4);
the extrusion mechanism (81) comprises a second guide roller (812) and an extrusion rubber roller (811) at the opposite side of the second guide roller;
the rope or the net to be processed sequentially passes through the lower part of the second wire pressing roller (82) in the flame-retardant liquid tank (3), the position between the second guide roller (812) and the extrusion rubber roller (811) corresponding to the flame-retardant liquid tank (3), the lower part of the second wire pressing roller (82) in the glue tank (4), and the position between the second guide roller (812) and the extrusion rubber roller (811) corresponding to the glue tank (4).
6. A fire retardant rope or web processing apparatus as defined in claim 1, wherein: the preheating box (5) and the drying box (6) comprise a box body (51), and a heater (52) and a circulating fan (53) are sequentially communicated with one side of the box body (51);
the upper end array in the box body (51) is provided with a plurality of upper rollers (511), the lower ends of the upper rollers are correspondingly provided with a plurality of lower rollers (512), the upper rollers (511) are in transmission connection with a first transmission wheel (513), the lower rollers (512) are in transmission connection with a second transmission wheel (514), the first transmission wheel (513) is in transmission connection with the second transmission wheel (514) through gears, and the lower rollers (512) are connected with a power mechanism;
the processed ropes or nets pass through the top of the upper roller (511) and the bottom of the lower roller (512) in sequence in a staggered manner.
7. A fire retardant rope or web processing apparatus as defined in claim 1, wherein: the winding mechanism (7) comprises an outer frame (71) and an inner frame (72), wherein the inner frame (72) slides in the outer frame (71), a plurality of sliding plates (73) are arranged in the outer frame (71), the inner frame (72) slides on the sliding plates (73) through a second guide mechanism (74), an oil cylinder (75) is arranged in the outer frame (71), a power rod of the oil cylinder (75) is connected with the inner frame (72), a plurality of empty spools (77) are distributed on the outer frame (71) in a rectangular array, the empty spools (77) are connected with an output shaft of a motor (78), cycloid devices (76) are arranged above the empty spools (77), and the cycloid devices (76) are connected with the inner frame (72);
the machined rope or net is wound on an empty spool (77) through a cycloid machine (76).
8. A fire retardant rope or web processing apparatus as defined in claim 1, wherein: the electric cabinet (9) is further included, and a motor (78), an oil cylinder (75) motor, a circulating fan (53) and a heater (52) are all connected with the electric cabinet (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321455373.9U CN220335467U (en) | 2023-06-08 | 2023-06-08 | Flame-retardant rope or net processing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321455373.9U CN220335467U (en) | 2023-06-08 | 2023-06-08 | Flame-retardant rope or net processing device |
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CN220335467U true CN220335467U (en) | 2024-01-12 |
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CN202321455373.9U Active CN220335467U (en) | 2023-06-08 | 2023-06-08 | Flame-retardant rope or net processing device |
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2023
- 2023-06-08 CN CN202321455373.9U patent/CN220335467U/en active Active
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