CN218261258U

CN218261258U - Ultra-high molecular weight polyethylene cable weaving and gum dipping production integrated device

Info

Publication number: CN218261258U
Application number: CN202222700066.4U
Authority: CN
Inventors: 侯兵兵; 王宇骅; 王科琴; 周家德; 李彦希; 李航宇; 李吉; 李茂本; 董海磊; 李帅
Original assignee: Zhejiang Four Brothers Rope Co ltd
Current assignee: Zhejiang Four Brothers Rope Co ltd
Priority date: 2022-10-13
Filing date: 2022-10-13
Publication date: 2023-01-10
Anticipated expiration: 2032-10-13

Abstract

The utility model discloses an ultra high molecular weight polyethylene hawser is woven and gumming production integrated device, including the braider, the gumming device, hot drying device and rolling machine, the braider, the gumming device, hot drying device and rolling machine are arranged in proper order and place, the gumming device includes base and a plurality of support frame one, each support frame one is all fixed on the base, be equipped with a plurality of gumming buckets on the base, the equal symmetry in each support frame top is fixed with backup pad one, it is provided with pulley one to rotate between two backup pads one, the symmetry is fixed with connecting plate one between the double-phase adjacent support frame one, there is backup pad two through the bolt fastening between two connecting plates one, two bottom symmetries in backup pad are fixed with connecting rod one, it is provided with pulley two to rotate between two connecting rod one, be equipped with support frame two between hot drying device and the rolling machine, the complex operation of current hawser gumming device has been solved, production efficiency is low and gets rid of incomplete problem to unnecessary dyestuff removal on the hawser after the gumming.

Description

Ultra-high molecular weight polyethylene cable weaving and gum dipping production integrated device

Technical Field

The utility model relates to a rope gumming technical field, in particular to ultra high molecular weight polyethylene hawser is woven and is gummed production integrated device.

Background

With the improvement of the economic development level of China, the high-performance chemical fiber braided rope is gradually replacing the existing common rope. High strength woven fiber ropes are also preferred in many applications, such as space parachutes, aircraft weight suspension ropes, high altitude balloon slings, and the like. In industrial production, more requirements are put on the performance of the high-strength fiber braided rope, such as improvement of strength, addition of color, enhancement of wear resistance and weather resistance, prolongation of the service life of the rope and the like, so that certain treatment needs to be carried out on the chemical fiber braided rope. The dipping coating method is to coat a layer of polymer film on the surface of the chemical fiber to improve the fiber performance.

Chinese utility patent cn202122587698.X discloses an online gumming device for rope, belonging to gumming technical field. The automatic winding and unwinding device comprises a frame, wherein a raw material roll, a traction roller A, a driving roller B, an extruding device, a traction roller B and a winding roller are sequentially fixed above the surface of the frame from left to right, and a speed reducer, a glue dipping groove, a glue collecting groove, a guide roller B and a hot drying device are sequentially arranged below the surface of the frame. The utility model discloses an online gumming device realizes the automatic gumming to the rope to utilize the rope after the microwave drying gumming, the gumming is efficient, effectual, possesses extrusion device and glue collecting tank simultaneously, has solved the problem of glue dripping after the gumming, and realizes the cyclic utilization of glue.

Although the impregnation device for the cable rope is provided in the above case, the cable rope is firstly woven and coiled in the impregnation production process, the coiled cable rope is pulled out for impregnation, and finally, the impregnated and dried cable rope is coiled again, so that the cable rope needs to be coiled for multiple times, the production time is greatly prolonged, and the production efficiency is also reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an ultra high molecular weight polyethylene hawser is woven and gumming production integrated device has solved current hawser gumming device complex operation, and production efficiency is low and to unnecessary dyestuff get rid of not thorough problem on the hawser after the gumming finishes.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the knitting machine, the impregnation device, the hot drying device and the winding machine are sequentially arranged, the impregnation device comprises a base and a plurality of first support frames, the first support frames are all fixed on the base, a plurality of impregnation barrels are arranged on the base, first support plates are symmetrically fixed to the tops of the first support frames, first pulleys are rotatably arranged between the two first support plates, first connecting plates are symmetrically fixed between the two adjacent first support frames, second support plates are fixed between the two first connecting plates through bolts, first connecting rods are symmetrically fixed to the bottoms of the second support plates, second pulleys are rotatably arranged between the two first connecting rods, one side of the first support frame is provided with a glue extruding device, a second support frame is arranged between the hot drying device and the winding machine, and a winding device convenient for knitting a cable is arranged on the second support frame.

Preferably, the glue squeezing device comprises two connecting plates II and a hollow block, one end of each connecting plate II is fixed to the top of the support frame I, the two connecting plates II are located between the two support plates I, the hollow block is obliquely fixed between the two connecting plates II, a threaded hole is formed in the side wall of the hollow block, a squeezing column is arranged in the hollow block in a sliding mode, and the squeezing column is fixed in the hollow block through a bolt.

Preferably, the winding device comprises a screw and a second connecting rod, the screw is rotatably arranged on the second supporting frame, a driving motor is further fixed on the side wall of the second supporting frame, an output shaft of the driving motor penetrates through the side wall of the second supporting frame and is fixed with the screw, the second connecting rod is fixed on the second supporting frame, a sliding block is arranged on the screw in a threaded fit mode, the sliding block is arranged on the screw and the second connecting rod in a sliding mode, three supporting plates are symmetrically fixed to the tops of the sliding block, rotating rods are symmetrically arranged between the three supporting plates, and limiting rods are fixed to the tops of the three supporting plates.

Preferably, the side wall of the knitting machine is symmetrically fixed with three connecting plates, and a pulley III is rotatably arranged between the two connecting plates III.

Preferably, an arc-shaped connecting plate is arranged between two adjacent rubber dipping barrels.

Preferably, the first pulley, the second pulley and the third pulley are all of an inwards concave structure.

Has the advantages that: when the cable is required to be subjected to gum dipping treatment, the woven cable can be directly pulled into a gum dipping device, and can be directly subjected to gum dipping, drying and winding by utilizing a winding machine through a hot drying device and the winding machine sequentially and automatically and slowly winding by utilizing the winding machine, so that the production efficiency is greatly improved, and the cable does not need to be wound for multiple times;

the number of the glue dipping barrels can be added according to the thickness and the material of the cable, so that the cable can be fully dipped, redundant dye can be prevented from dripping on the ground after the glue dipping of the cable is finished, the redundant dye on the cable can be extruded by the glue extruding device, waste is prevented, and the cost can be reduced.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment;

FIG. 2 is an enlarged schematic view for showing view A;

fig. 3 is a schematic structural view for showing the winding device.

Reference numerals: 1. knitting machine; 2. a gumming device; 3. a thermal drying device; 4. a winding machine; 5. a base; 6. a first support frame; 7. a glue dipping barrel; 8. a first support plate; 9. a first pulley; 10. a first connecting plate; 11. a second support plate; 12. a first connecting rod; 13. a second pulley; 14. a glue squeezing device; 15. a second support frame; 16. a winding device; 17. a second connecting plate; 18. a hollow block; 19. a threaded hole; 20. extruding the column; 21. a screw; 22. a second connecting rod; 23. a drive motor; 24. a slider; 25. a third support plate; 26. a rotating rod; 27. a limiting rod; 28. a third connecting plate; 29. a third pulley; 30. an arc-shaped connecting plate.

Detailed Description

The following is only the preferred embodiment of the present invention, the protection scope is not limited to this embodiment, and all technical solutions belonging to the idea of the present invention should belong to the protection scope of the present invention. It should also be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and such modifications and decorations should also be regarded as the protection scope of the present invention.

As shown in fig. 1 to 3, an ultra-high molecular weight polyethylene cable weaving and impregnation production integrated device comprises a weaving machine 1, an impregnation device 2, a thermal drying device 3 and a winding machine 4, wherein the weaving machine 1, the impregnation device 2, the thermal drying device 3 and the winding machine 4 are sequentially arranged, when the cable needs to be subjected to impregnation treatment, a plurality of strands of cables can be woven into a 12-strand cable through the weaving machine 1, connecting plates three 28 are symmetrically fixed on the side wall of the weaving machine 1, a pulley three 29 is rotatably arranged between the two connecting plates three 28, the woven cable can pass through the pulley three 29, the cable can be limited through the pulley three 29, the woven cable can enter the impregnation device 2 to be subjected to impregnation treatment, the impregnated cable is dried through the thermal drying device 3, and is finally wound through the winding machine 4, and the winding machine 4 winds the cable to pull the woven cable to move, so that a series of impregnation drying and other work is realized.

The impregnation device 2 comprises a base 5 and a plurality of first support frames 6, each first support frame 6 is fixed on the base 5, a plurality of impregnation barrels 7 are arranged on the base 5, a cable can enter the impregnation barrels 7 after passing through a pulley III 29, support plates I8 are symmetrically fixed at the tops of the support frames I6, a pulley I9 is rotatably arranged between the two support plates I8, connecting plates I10 are symmetrically fixed between the two adjacent support frames I6, support plates II 11 are fixed between the two connecting plates I10 through bolts, connecting rods I12 are symmetrically fixed at the bottoms of the support plates II 11, a pulley II 13 is rotatably arranged between the two connecting rods I12, the cable can be soaked in the impregnation barrels 7 through the pulley I9 and the pulley II 13, the pulley I9, the pulley II 13 and the pulley III 29 are of concave structures, conveying of the cable is facilitated, the number of the impregnation barrels 7 can be added according to the thickness and the material of the cable, and accordingly the cable can be fully impregnated.

An arc-shaped connecting plate 30 is arranged between two adjacent dipping barrels 7, and the arc-shaped connecting plate 30 is arranged between the two dipping barrels 7, so that a gap between the two dipping barrels 7 can be shielded to prevent dye from dropping on the ground or the base 5 in the process that a dipped cable enters the other dipping barrel 7 from one dipping barrel 7.

The glue squeezing device 14 is arranged on the first support frame 6 on one side, when the cable is fully dipped in glue in the glue dipping barrels 7, in order to prevent redundant dye from being not absorbed by the cable and dripping onto the ground, dye waste and inconvenience in cleaning are caused, the redundant dye on the cable can be squeezed out through the glue squeezing device 14, the glue squeezing device 14 comprises two connecting plates 17 and a hollow block 18, one ends of the two connecting plates 17 are fixed to the top of the first support frame 6, the two connecting plates 17 are located between the two first support plates 8, the hollow block 18 is obliquely fixed between the two connecting plates 17, a threaded hole 19 is formed in the side wall of the hollow block 18, a squeezing column 20 is arranged in the hollow block 18 in a sliding mode, the squeezing column 20 is fixed in the hollow block 18 through bolts, the cable can leave the glue dipping barrels 7 through the squeezing column 20 after the glue dipping is finished, the inner diameter of the squeezing column 20 is smaller than that of the cable, the cable can be squeezed when the cable enters the squeezing column 20, no dye in the cable can be squeezed out, the dye can be discharged through the squeezing column 20, and the dye can return to the glue dipping barrels 7 to be reused.

The hawser after the gumming can enter into in the hot drying device 3, installs a plurality of carry over pinch rolls in the hot drying device 3, thereby the hawser of being convenient for through the carry over pinch roll conveys in hot drying device 3, each carry over pinch roll is S form range in hot drying device 3 to can prolong the time of hawser in hot drying device 3, ensure that the hawser is thoroughly dried, the hawser after drying through hot drying device 3 can be rolled up through rolling machine 4 at last.

Be equipped with two support frames 15 between hot drying device 3 and the rolling machine 4, be equipped with the coiling mechanism 16 that the hawser of being convenient for was woven on two support frames 15, thereby the position of hawser is adjusted to this accessible coiling mechanism 16 in order to prevent that the hawser from piling up when the rolling is being carried out to rolling machine 4 for the winding that the hawser can be even is on rolling machine 4.

The winding device 16 comprises a screw rod 21 and a second connecting rod 22, the screw rod 21 is rotatably arranged on the second supporting frame 15, a driving motor 23 is further fixed on the side wall of the second supporting frame 15, an output shaft of the driving motor 23 penetrates through the side wall of the second supporting frame 15 and is fixed with the screw rod 21, a controller is further fixed on the side wall of the second supporting frame 15 and is electrically connected with the driving motor 23, when the screw rod 21 needs to be driven to rotate, the driving motor 23 can be started through the controller, the screw rod 21 is driven to rotate through the output shaft of the driving motor 23, the second connecting rod 22 is fixed on the second supporting frame 15, a sliding block 24 is in threaded fit on the screw rod 21, the sliding block 24 is arranged on the screw rod 21 and the second connecting rod 22 in a sliding mode, the screw rod 21 can drive the sliding block 24 matched with the screw thread to slide on the screw rod 21 and the second connecting rod 22 in a rotating process, a third supporting plate 25 is symmetrically fixed at the top of the sliding block 24, rotating rods 26 are symmetrically arranged between the third supporting plates 25, limiting rods 27 are fixed at the tops of the two supporting plates, when the winding device 3 enters the winding device to be wound on the winding device to be wound, the winding device, the cable and the cable can pass through the limiting rods 27, the sliding block 26, and the cable can be conveniently moved together with the cable to drive the cable to move along with the cable rope to drive the cable rope to move on the cable rope 4 through the cable rope.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions on some technical features, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of the present invention.

Claims

1. An integrated device for weaving and gum dipping production of an ultra-high molecular weight polyethylene cable rope comprises a weaving machine (1), a gum dipping device (2), a hot drying device (3) and a winding machine (4), it is characterized in that the knitting machine (1), the gumming device (2), the hot drying device (3) and the winding machine (4) are arranged in sequence, the gum dipping device (2) comprises a base (5) and a plurality of first support frames (6), each first support frame (6) is fixed on the base (5), a plurality of glue dipping barrels (7) are arranged on the base (5), a first supporting plate (8) is symmetrically fixed at the top of each first supporting frame (6), a first pulley (9) is rotatably arranged between the two first supporting plates (8), a first connecting plate (10) is symmetrically fixed between the two adjacent first supporting frames (6), a second supporting plate (11) is fixed between the two first connecting plates (10) through bolts, the bottoms of the supporting plates (11) are symmetrically fixed with connecting rods (12), a pulley (13) is rotatably arranged between the two connecting rods (12), the supporting frame (6) at one side is provided with a glue extruding device (14), a second support frame (15) is arranged between the heat drying device (3) and the winding machine (4), and a winding device (16) which is convenient for weaving the cable is arranged on the second support frame (15).

2. The integrated device for weaving and gum dipping production of the ultra-high molecular weight polyethylene cable as claimed in claim 1, wherein the gum dipping device (14) comprises two connecting plates II (17) and a hollow block (18), one end of each connecting plate II (17) is fixed on the top of the support frame I (6), the two connecting plates II (17) are located between the two support plates I (8), the hollow block (18) is obliquely fixed between the two connecting plates II (17), a threaded hole (19) is formed in the side wall of the hollow block (18), an extrusion column (20) is slidably arranged in the hollow block (18), and the extrusion column (20) is fixed in the hollow block (18) through a bolt.

3. The integrated device for weaving and gum dipping production of the ultra-high molecular weight polyethylene cable as claimed in claim 1, wherein the winding device (16) comprises a screw rod (21) and a second connecting rod (22), the screw rod (21) is rotatably arranged on the second supporting frame (15), a driving motor (23) is further fixed on the side wall of the second supporting frame (15), an output shaft of the driving motor (23) penetrates through the side wall of the second supporting frame (15) and is fixed with the screw rod (21), the second connecting rod (22) is fixed on the second supporting frame (15), a sliding block (24) is in threaded fit on the screw rod (21), the sliding block (24) is slidably arranged on the screw rod (21) and the second connecting rod (22), third supporting plates (25) are symmetrically fixed on the tops of the sliding block (24), rotating rods (26) are symmetrically rotatably arranged between the third supporting plates (25), and limiting rods (27) are fixed on the tops of the third supporting plates (25).

4. The integrated device for braiding and dipping production of the ultra-high molecular weight polyethylene cable rope as claimed in claim 1, wherein the braiding machine (1) is characterized in that the side wall of the braiding machine is symmetrically fixed with three connecting plates (28), and a pulley (29) is rotatably arranged between the three connecting plates (28).

5. The integrated device for braiding, gumming and producing ultra-high molecular weight polyethylene cable rope as claimed in claim 1, wherein an arc-shaped connecting plate (30) is installed between two adjacent gumming barrels (7).

6. The integrated device for weaving and dipping production of the ultra-high molecular weight polyethylene cable rope as claimed in claim 4, wherein the pulley I (9), the pulley II (13) and the pulley III (29) are all concave structures.