CN103924325A - Production process and equipment for regenerating blend-material worn-out garments into spinnable fibers - Google Patents
Production process and equipment for regenerating blend-material worn-out garments into spinnable fibers Download PDFInfo
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- CN103924325A CN103924325A CN201410096397.9A CN201410096397A CN103924325A CN 103924325 A CN103924325 A CN 103924325A CN 201410096397 A CN201410096397 A CN 201410096397A CN 103924325 A CN103924325 A CN 103924325A
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- spinnable
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- 239000000463 material Substances 0.000 title claims abstract description 125
- 239000000835 fiber Substances 0.000 title claims abstract description 89
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 230000001172 regenerating effect Effects 0.000 title abstract description 3
- 239000002994 raw material Substances 0.000 claims abstract description 216
- 239000007787 solid Substances 0.000 claims abstract description 64
- 238000000034 method Methods 0.000 claims abstract description 57
- 238000005520 cutting process Methods 0.000 claims abstract description 51
- 238000005516 engineering process Methods 0.000 claims abstract description 42
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000000428 dust Substances 0.000 claims abstract description 14
- 230000001954 sterilising effect Effects 0.000 claims abstract description 10
- 238000009826 distribution Methods 0.000 claims abstract description 5
- 238000001125 extrusion Methods 0.000 claims abstract description 4
- 239000002699 waste material Substances 0.000 claims description 66
- 239000011265 semifinished product Substances 0.000 claims description 42
- 238000004062 sedimentation Methods 0.000 claims description 38
- 230000008929 regeneration Effects 0.000 claims description 36
- 238000011069 regeneration method Methods 0.000 claims description 36
- 238000007599 discharging Methods 0.000 claims description 30
- 239000004744 fabric Substances 0.000 claims description 17
- 238000004659 sterilization and disinfection Methods 0.000 claims description 16
- 238000009960 carding Methods 0.000 claims description 10
- 230000000249 desinfective effect Effects 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 7
- 239000000047 product Substances 0.000 claims description 7
- 244000144985 peep Species 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 230000000750 progressive effect Effects 0.000 abstract 1
- 238000003912 environmental pollution Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention provides a production process and equipment for regenerating blend-material worn-out garments into spinnable fibers. The production process is mainly characterized in that a whole production line adopts a non-woven solid foreign matter removing procedure, an even distribution and settlement procedure, a physical filter dust removing technology and a progressive pneumatic technology, so that a brand new pollution-free automatic production line which can regenerate various blend-material worn-out garments into spinnable fibers is formed. The invention further provides the production equipment for blend-material worn-out garments into spinnable fibers. The production equipment comprises a worn-out garment ozone negative pressure sterilizing machine, worn-out garment settling and conveying chamber, a bulk raw material cutting off unit, a non-woven solid foreign matter remover, a feed fan, a fiber bundle raw material automatic settling cabin, a flocculent fiber bundle extrusion feed device, a fiber processing unit and a spinnable fiber automatic packer.
Description
Technical field
The present invention relates to a kind of production Technology and equipment of waste and old clothing regeneration fiber-spinnable, relate in particular to a kind of production Technology and equipment of waste and old clothing regeneration fiber-spinnable of mixed materials.
Technical background
Known regenerated fiber production Technology and equipment, mainly to produce as main taking opener stand-alone device and simple and crude conveyer belt feeding, the raw material using is the leftover pieces of cotton goods, this production equipment and process is very simple, the specification of production equipment is very little, whole operating process is that unit list operation is produced, linking between operation is to complete by hand completely, efficiency is very low, output is also little, the output 60-100 of producd fibers per hour kilogram is not etc., and the product of this method regeneration is very inferior, can not become fiber-spinnable, can only do adhesive-bonded fabric, whole production process does not have dust suppression, environmental pollution is serious.Current, also there is the fiber-spinnable that some technical equipment can be raw material by the weaving leftover pieces of single component, these technical methods mainly contain block shearing, mechanical shredding etc., but making is the raw material regeneration with mixed materials can not be become to fiber-spinnable in this way, still can not solve current a large amount of, the problem of the harmless regeneration fiber-spinnable of the waste and old clothing of mixed materials endlessly.Not yet there is at present disclosed data to deliver, not yet have disclosed technical products displaying to have the waste and old clothing of solution mixed materials to regenerate and be processed as the technology of fiber-spinnable.
Summary of the invention
The object of the invention is to solve above-mentioned deficiency, provide waste and old clothings a kind of scale, various mixed materials that can process continuously, overall process non-environmental-pollution renewable production Technology and the equipment that becomes fiber-spinnable.
Basic ideas of the present invention are: set up a production line, this production line technical process is that waste and old clothing is disinfected, after cutting, become block raw material need to design the separation circuit of a solid foreign materials, solid foreign materials needs to design the operation of a uniform distribution sedimentation after separating, form cotton-shaped fibre bundle, finally cotton-shaped fibre bundle is carried out to combing processing repeatedly, finally form fiber-spinnable.
Technical characteristics of the present invention is: whole production line is provided with non-woven solid foreign materials removing step and is provided with and is uniformly distributed the operation of sedimentation and adopts multistage draw point roller combing operation, adopt the dedusting technology of physical filtering simultaneously, adopt closed conduit wind-force conveying technology, thereby formed a kind of brand-new can be by the free of contamination automatic production line of the waste and old clothing regeneration fiber-spinnable of various mixed materials, concrete scheme is as follows:
The waste and old clothing regeneration that the present invention is to provide a kind of mixed materials becomes fiber-spinnable production Technology and equipment, it is characterized in that described regeneration fiber-spinnable production Technology is divided into following flow process:
Flow process one, carries out the technical finesse of ozone negative pressure disinfecting by waste and old clothing;
Flow process two, splits arrangement by the waste and old clothing of sterilizing, and sends between raw material conveying and splits into the waste and old clothing of single-piece, sends into block raw material cut off unit through conveyer belt;
Flow process three, enters block raw material and cuts off the waste and old clothing of unit, and after block raw material cuts off the warp-wise cutting of unit and broadwise and cuts, waste and old clothing is cut into bulk and sends into non-woven solid foreign materials removal machine by conveyer belt and separates;
Flow process four, enter non-woven solid foreign materials and remove the block cloth of machine, remove machine processing through non-woven solid foreign materials, non-woven solid foreign materials is separated with block cloth, non-woven solid foreign materials is discharged through solid foreign materials outlet, be sent to solid foreign materials Turnover Box through conveyer belt, block cloth is broken down into fibre bundle, and fibre bundle is delivered to fibre bundle raw material automatic sedimentation cabin by feeding fan through closed conduit;
Flow process five, enter the fibre bundle in fibre bundle raw material automatic sedimentation cabin, be uniformly distributed the distribution of tripper through the raw material in automatic sedimentation cabin, fibre bundle falls to automatic uniform in cabin, fibre bundle is sent to automatic sedimentation cabin by conveyer belt in cabin and exports, and is sent to the cotton-shaped materials device that squeezes into by feeding fan through closed conduit is defeated;
Flow process six, enters wadding fibrous bundle and squeezes into the fibre bundle of materials device, has formed wadding fibrous bundle through extrusion technique, enters fiber process unit along wadding fibrous guide plate through outlet;
Flow process seven, enters the wadding fibrous bundle of fiber process unit, through the processing of the gradual multistage fiber carding technology of fiber process unit, wadding fibrous bundle is processed into fiber-spinnable; Wherein, most of wadding fibrous fiber-spinnable that is processed into, a part does not form fiber-spinnable;
Flow process eight, the fibre bundle that does not form fiber-spinnable returns to the cotton-shaped materials device that squeezes into, and the fiber-spinnable of formation is packed product.
Described regeneration fiber-spinnable production Technology, it is characterized in that the separating non-woven solid foreign materials and block cloth described in flow process four, that block cloth is dialled under the effect of roller High Rotation Speed at solid foreign materials, block cloth being carried out to longitude and latitude while separating, by be attached to non-woven solid foreign materials on block cloth carried out with block cloth dial from.
Described regeneration fiber-spinnable production Technology, is characterized in that it is a kind of the raw material uniform settlement that the method for distributing realizes raw material that leads to be distributed that raw material described in flow process five is uniformly distributed tripper.
Described regeneration fiber-spinnable production Technology, is characterized in that the gradual multistage fiber carding technology described in flow process seven is formed by multiple unit fibre carder orders.
Described regeneration fiber-spinnable production Technology and equipment, it is characterized in that described regeneration fiber-spinnable production equipment by waste and old clothing ozone negative pressure disinfecting machine, waste and old clothing arrange carry between, block raw material cuts off unit, non-woven solid foreign materials and removes machine, feeding fan, fibre bundle raw material automatic sedimentation cabin, wadding fibrous bundle and squeeze into materials device, fiber process unit, fiber-spinnable baling press and form.
Described waste and old clothing ozone negative pressure disinfecting machine is made up of ozone generating-device, negative pressure device, disinfection storehouse, ozone input pipe, negative pressure exhaust pipeline, and disinfection storehouse is provided with ozone inlet, negative pressure exhaust mouth; Duds thing outlet after duds thing entrance, sterilization, ozone generating-device is connected with ozone inlet by ozone input pipe, and negative pressure device is connected with negative pressure exhaust mouth by negative pressure exhaust pipeline.
Described waste and old clothing raw material is rectangular configuration between carrying, front and back end between raw material conveying is provided with charging aperture and discharging opening, between raw material conveying, both sides are provided with glass window mouth, and between raw material conveying, inside is provided with raw material conveyer belt, and conveyer belt two ends are connected with charging aperture and discharging opening respectively.Charging aperture between raw material conveying is the entrance of the waste and old clothing of mixed materials, and the discharging opening between raw material conveying cuts off the waste and old clothing raw material of unit input port with block raw material and is connected by No. 1 raw material cutting machine raw material conveyer belt.
Described block raw material cuts off unit and is made up of two raw material cutting machines, be defined as respectively No. 1 raw material cutting machine and No. 2 raw material cutting machines, No. 1 raw material cutting machine is provided with waste and old clothing raw material input port, waste and old clothing raw material entrance conveyor, waste and old clothing raw material cutting conveyer, waste and old clothing raw material cutter, strip semi-finished product raw material exit conveyor, strip semi-finished product raw material delivery outlet; Strip semi-finished product raw material delivery outlet is connected with No. 2 raw material cutting machines; No. 2 raw material cutting machine is provided with strip semi-finished product raw material input port, strip semi-finished product raw material entrance conveyor, strip semi-finished product raw material cutting conveyer, strip semi-finished product raw material cutter, block semi-finished product raw material exit conveyor, block semi-finished product raw material delivery outlet; The raw material input port of No. 1 raw material cutting machine is connected with the discharging opening between raw material conveying; The strip semi-finished product raw material delivery outlet of No. 1 raw material cutting machine is connected by No. 2 raw material cutting machine raw material conveyer belts with the strip semi-finished product raw material input port of No. 2 raw material cutting machines.
Described non-woven solid foreign materials removal machine is a kind of airtight shelter, is dialled from roller, solid foreign materials discharge adjustment plate, solid foreign materials discharge conveyer belt, solid foreign materials outlet, block raw fiber bundle delivery outlet and is formed by charging aperture, nip rolls, feed roller, stock guide, solid foreign materials; The block semi-finished product raw material delivery outlet of No. 2 raw material cutting machines is connected by non-woven solid foreign materials removal machine raw material conveyer belt with the charging aperture that non-woven solid foreign materials is removed machine.
Described feeding fan is made up of metallic conduit, charging aperture, discharging opening, motor, feed rotor, and the charging aperture of feeding fan is connected by non-woven solid foreign materials removal machine raw material conveyer belt with the block raw fiber bundle delivery outlet that non-woven solid foreign materials is removed machine.
Described fibre bundle raw material automatic sedimentation cabin is a kind of airtight shelter, and described automatic sedimentation cabin center of top is provided with a raw material charging window, and raw material charging window is connected with the discharging opening of feeding fan; Charging window two ends are respectively provided with a dedusting window, the lower end of the inherent raw material charging in automatic sedimentation cabin window is provided with a raw material and is uniformly distributed material separating disc, raw material is uniformly distributed material separating disc and is fixed on by fixed mount the top in automatic sedimentation cabin, be provided with precipitum conveyer belt and outlet in the bottom in automatic sedimentation cabin, outlet is connected with feeding fan by fibre bundle raw material automatic sedimentation cabin tube connector.
Described raw material is uniformly distributed above material separating disc and is provided with some gib blocks, and gib block is welded on distribution material separating disc uniformly.
It is to be made up of closed conduit, feeding fan, material feeding box that described wadding fibrous bundle squeezes into materials device, material feeding box is provided with stock guide, nip rolls, feeding roller, wadding fibrous guide plate, wadding fibrous bundle and squeezes into materials device charging aperture, discharging opening, watch window composition, charging aperture is connected with closed conduit, the feeding mouth of feeding fan is connected with the outlet at bottom in automatic sedimentation cabin, and the discharging opening of feeding fan is connected with closed conduit.
Described fiber process unit is a kind of airtight shelter, in cabin, being provided with nip rolls, stock guide, draw point carding roller, fiber outlet, dust removing drum, dust export, dust arrester, fibre bundle collects conveyer belt, fibre bundle outlet, He Cangti bottom, body top, cabin and is provided with several peep holes compositions, fibre bundle entrance is connected with the cotton-shaped discharging opening that squeezes into materials device, and fiber outlet is connected with fiber-spinnable baling press.
Beneficial effect
The waste and old clothing regeneration that the invention solves mixed materials becomes packaged process and the plant issue of fiber-spinnable, automaticity is high, production scale is large, and overall process does not have environmental pollution, article one, production line annual output mixed materials regeneration fiber-spinnable reaches 100,000 tons, for the harmless treatment that solves a large amount of waste and old clothing of current China does not have working ability that effective ways are provided.
Brief description of the drawings
Fig. 1 is regeneration fiber-spinnable production Technology schematic flow sheet;
Fig. 2 is regeneration fiber-spinnable production Technology device systems structural representation;
Parts or position that drawing reference numeral is indicated are:
Between waste and old clothing ozone negative pressure disinfecting machine 1, waste and old clothing arrange and carry 2, block raw material cuts off No. 1 raw material cutting machine 3 of unit, non-woven solid foreign materials is removed machine 5, feeding fan 6, fibre bundle raw material automatic sedimentation cabin 7, cotton-shaped materials device 8, fiber process unit 9, the fiber-spinnable baling press 10 of squeezing into;
Ozone generating-device 101, negative pressure device 102, disinfection storehouse 103; Duds thing outlet 109 after ozone input pipe 104, negative pressure exhaust pipeline 107, ozone inlet 105, negative pressure exhaust mouth 106, duds thing entrance 108, sterilization; Charging aperture 201 between conveying, carry between discharging opening 202, carry between conveyer belt 203, carry between watch window 204;
No. 1 raw material cutting machine 300, waste and old clothing raw material input port 305, waste and old clothing raw material entrance conveyor 301, waste and old clothing raw material cut conveyer 302, waste and old clothing raw material cutter 303, strip semi-finished product raw material exit conveyor 304, strip semi-finished product raw material delivery outlet 306; No. 2 raw material cutting machine 400, strip semi-finished product raw material input port 405, strip semi-finished product raw material entrance conveyor 401, strip semi-finished product raw material cut conveyer 402, strip semi-finished product raw material cutter 403, block raw material exit conveyor 404,11, No. 2 raw material cutting machine raw material conveyer belts 12 of 406, No. 1 raw material cutting machine raw material conveyer belt of block raw material delivery outlet;
Solid foreign materials is dialled from roller 501, solid foreign materials discharge adjustment plate 502, solid foreign materials and is discharged conveyer belt 503, charging aperture 507, nip rolls 505, feed roller 504, stock guide 509, solid foreign materials discharge outlet 510, non-woven solid foreign materials removal machine raw material conveyer belt 13, solid foreign materials Turnover Box 14, non-woven solid foreign materials removal machine tube connector 15;
Metallic conduit 601, charging aperture 602, discharging opening 603, motor 604, feed rotor 605;
Raw material is uniformly distributed discharging opening 704, dedusting window 705, the fibre bundle raw material automatic sedimentation cabin tube connector 16 of material separating disc 701, raw material charging window 702, precipitum conveyer belt 703, raw material charging window and feeding fan;
Closed conduit 801, feeding fan 802, material feeding box 803, guide version 804, binder rod 805 (2), feeding rod 806, wadding fibrous guide plate 807, material feeding box import, material feeding box outlet, watch window 810;
Draw point carding roller 901, nip rolls 902, stock guide 904, dust removing drum 903, fiber-spinnable outlet 905, dust export 906, dust arrester 907, fibre bundle collection conveyer belt 908, fibre bundle outlet 909, He Cangti bottom, body top, cabin are provided with several peep holes 910.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the present invention is described further:
As shown in Figure 1, the waste and old clothing regeneration of mixed materials fiber-spinnable production technology adopts following flow process: first this technology is waste and old clothing to be put into sterilizing machine carry out disinfection, disinfection technology is that the method by adopting ozone generation negative pressure disinfecting penetrates waste and old clothing entirety, reaches Disinfection Effect.Through sterilization after waste and old clothing put into raw material arrange between arrange, then through conveyer belt send into strip, block cutting machine cuts, thereby formed block raw material.Block raw material carries out the separating treatment of solid foreign materials by entering non-woven foreign matter processor, be decomposed into block fibre bundle; The non-woven foreign matter that block raw material produces by receiving system as waste disposal.Block fibre bundle is delivered to fibre bundle sedimentation cabin through blower fan system, form wadding fibrous bundle by extrusion process, wadding fibrous bundle enters fiber-spinnable processing unit, most of fibre bundle has formed fiber-spinnable through carding technology, and some inchoate fibre bundle process conveyer belt bottom unit by fiber-spinnable and returned to the cotton-shaped materials device that squeezes into and again process; The fiber-spinnable finished product forming through carding technology enters the baling press packaging of packing.Fiber-spinnable processing unit is 4 fiber-spinnable processing machine compositions normally, and wadding fibrous bundle, through the iterative cycles processing of 4 fiber-spinnable processing machines, has finally reached the technical standard of the waste and old clothing fiber-spinnable of production regenerative mixed material.
As shown in Figure 2, the waste and old clothing of mixed materials regeneration fiber-spinnable production equipment by waste and old clothing ozone negative pressure disinfecting machine 1, waste and old clothing arrange carry between 2, block raw material cuts off that unit 3, non-woven solid foreign materials are removed machine 5, feeding fan 6, fibre bundle raw material automatic sedimentation cabin 7, the cotton-shaped materials device 8, fiber process unit 9, fiber-spinnable baling press 10 of squeezing into forms.
Described waste and old clothing ozone negative pressure disinfecting machine (1) is by ozone generating-device (101), negative pressure device (102), disinfection storehouse (103), ozone input pipe (104), negative pressure exhaust pipeline (107) composition, disinfection storehouse (103) is provided with ozone inlet (105), negative pressure exhaust mouth (106), duds thing entrance 108, duds thing outlet 109 after sterilization, ozone generating-device (101) is connected with ozone inlet (105) by ozone input pipe (104), negative pressure device (102) is connected with negative pressure exhaust mouth (106) by negative pressure exhaust pipeline (107).
Waste and old clothing after sterilization enter waste and old clothing raw material carry between 2, between raw material conveying, 2 is rectangular configuration, its front and back end is provided with charging aperture 201 and discharging opening 202, between raw material conveying, 2 both sides are provided with glass window mouth 204, between raw material conveying, 2 inside are provided with raw material conveyer belt 203, and conveyer belt 203 two ends are connected with charging aperture 201 and discharging opening 202 respectively.Charging aperture (201) is the entrance of the waste and old clothing of mixed materials, discharging opening 202) be connected with the block raw material cut-out waste and old clothing raw material of unit 3 input port 301.
Block raw material cuts off unit 3 and is made up of two raw material cutting machines, is defined as respectively 300 and No. 2 raw material cutting machines 400 of No. 1 raw material cutting machine; No. 1 raw material cutting machine 300 is provided with waste and old clothing raw material input port 305, waste and old clothing raw material entrance conveyor 301, waste and old clothing raw material cutting conveyer 302, waste and old clothing raw material cutter 303, strip semi-finished product raw material exit conveyor 304, strip semi-finished product raw material delivery outlet 306; Strip semi-finished product raw material delivery outlet 306 is connected with No. 2 raw material cutting machines 400; No. 2 raw material cutting machine 400 is provided with strip semi-finished product raw material input port 405, strip semi-finished product raw material entrance conveyor 401, strip semi-finished product raw material cutting conveyer 402, strip semi-finished product raw material cutter 403, block semi-finished product raw material exit conveyor 404, block semi-finished product raw material delivery outlet 406; The raw material input port 305 of No. 1 raw material cutting machine 300 and raw material carry between 2 discharging opening 202 be connected; The strip semi-finished product raw material delivery outlet 306 of No. 1 raw material cutting machine 300 is connected by No. 2 raw material cutting machine raw material conveyer belts 12 with the strip semi-finished product raw material input port 405 of No. 2 raw material cutting machines 400.
It is a kind of airtight shelters that non-woven solid foreign materials is removed machine 5, is dialled from roller 501, solid foreign materials discharge adjustment plate 502, solid foreign materials discharge conveyer belt 503, solid foreign materials outlet 510, block raw fiber bundle delivery outlet 508 and is formed by charging aperture 507, nip rolls 505, feed roller 504, stock guide 509, solid foreign materials; The block semi-finished product raw material delivery outlet 406 of No. 2 raw material cutting machines 400 is connected by non-woven solid foreign materials removal machine raw material conveyer belt 13 with the charging aperture 507 that non-woven solid foreign materials is removed machine 5.
Feeding fan 6 is made up of metallic conduit 601, charging aperture 602, discharging opening 603, motor 604, feed rotor 605, and the charging aperture 602 of feeding fan 6 is connected by non-woven solid foreign materials removal machine raw material conveyer belt (13) with the block raw fiber bundle delivery outlet 508 that non-woven solid foreign materials is removed machine 5.
Fibre bundle raw material automatic sedimentation cabin 7 is a kind of airtight shelters, and described automatic sedimentation cabin 7 center of top are provided with a raw material charging window 702, and raw material charging window 702 is connected with the discharging opening 603 of feeding fan 6; Charging window 702 two ends are respectively provided with a dedusting window 705, the lower end of the inherent raw material charging in automatic sedimentation cabin 7 window 702 is provided with a raw material and is uniformly distributed material separating disc 701, raw material is uniformly distributed material separating disc 701 and is fixed on by fixed mount 706 top in automatic sedimentation cabin 7, is provided with precipitum conveyer belt 703 and outlet 704 in the bottom in automatic sedimentation cabin 7.Outlet (704) is connected with feeding fan (802) by fibre bundle raw material automatic sedimentation cabin tube connector (16).
Raw material is uniformly distributed material separating disc 701 and is provided with gib block 707.
It is to be made up of closed conduit 801, feeding fan 802, material feeding box 800 that wadding fibrous bundle squeezes into materials device 8, and material feeding box 800 is provided with striker plate 804, nip rolls 805, feeding roller 806, wadding fibrous guide plate 807, wadding fibrous bundle and squeezes into materials device 8 charging apertures 808, discharging opening 809, watch window 810 and form; Charging aperture (808) is connected with closed conduit 801, and the outlet 704 in automatic sedimentation cabin 7 is connected with the feeding mouth 811 of feeding fan 802, and the discharging opening 812 of feeding fan 802 is connected with closed conduit 801.
Fiber process unit 9 is a kind of airtight shelters, is provided with the composition such as fibre bundle outlet 909, peep hole 910 that fibre bundle raw material input port 911, nip rolls 902, stock guide 904, draw point carding roller 901, fiber-spinnable product outlet 905, dust removing drum 903, dust export 906, dust arrester 907, fibre bundle are collected conveyer belt 908, do not formed fiber-spinnable in cabin; The cotton-shaped discharging opening 809 that squeezes into materials device 8 is connected with fibre bundle raw material input port 911, and fiber outlet (905) is connected with fiber-spinnable baling press 10.
Through multistage combing processing, established fiber-spinnable enters fiber-spinnable baling press packaging through exporting 905, the fibre bundle that does not form fiber-spinnable is connected with feeding fan closed conduit 801 and enters wadding fibrous bundle by feeding fan 802 again and squeeze into materials device 8 and proceed combing processing through exporting 909, until form fiber-spinnable finished product.
Claims (15)
1. regeneration fiber-spinnable production Technology and the equipment of the waste and old clothing of mixed materials, is characterized in that described regeneration fiber-spinnable production Technology is following flow process:
Flow process one, carries out the technical finesse of ozone negative pressure disinfecting by waste and old clothing;
Flow process two, splits arrangement by the waste and old clothing of sterilizing, and sends between raw material conveying and splits into the waste and old clothing of single-piece, sends into block raw material cut off unit through conveyer belt;
Flow process three, enters block raw material and cuts off the waste and old clothing of unit, cuts off the transverse cuts of unit and longitudinally after cutting, waste and old clothing is cut into bulk and sends into non-woven solid foreign materials removal machine by conveyer belt and separates through block raw material;
Flow process four, enter non-woven solid foreign materials and remove the block cloth of machine, remove machine processing through non-woven solid foreign materials, non-woven solid foreign materials is separated with block cloth, non-woven solid foreign materials is discharged through solid foreign materials outlet, be sent to solid foreign materials Turnover Box through conveyer belt, block cloth is broken down into fibre bundle, and fibre bundle is delivered to fibre bundle raw material automatic sedimentation cabin by feeding fan through closed conduit;
Flow process five, enter the fibre bundle in fibre bundle raw material automatic sedimentation cabin, be uniformly distributed the distribution of tripper through the raw material in automatic sedimentation cabin, fibre bundle falls to automatic uniform in cabin, fibre bundle is sent to automatic sedimentation cabin by conveyer belt in cabin and exports, and is sent to the cotton-shaped materials device that squeezes into by feeding fan through closed conduit is defeated;
Flow process six, enters the cotton-shaped fibre bundle that squeezes into materials device, has formed wadding fibrous bundle through extrusion technique, enters fiber process unit along wadding fibrous guide plate through outlet;
Flow process seven, enters the wadding fibrous bundle of fiber process unit, through the processing of the gradual multistage fiber carding technology of fiber process unit, wadding fibrous bundle is processed into fiber-spinnable; Wherein, most of wadding fibrous fiber-spinnable that is processed into, a part does not form fiber-spinnable;
Flow process eight, the fibre bundle that does not form fiber-spinnable returns to the cotton-shaped materials device that squeezes into, and the fiber-spinnable of formation is packed product.
2. regeneration fiber-spinnable production Technology according to claim 1, is characterized in that omnidistance operation is full closeding state.
3. regeneration fiber-spinnable production Technology according to claim 1, it is characterized in that the separating non-woven solid foreign materials and block cloth described in flow process four, that block cloth is dialled under the effect of roller High Rotation Speed at solid foreign materials, block cloth being carried out to longitude and latitude while separating, by be attached to non-woven solid foreign materials on block cloth carried out with block cloth dial from.
4. regeneration fiber-spinnable production Technology according to claim 1, is characterized in that it is a kind of the raw material uniform settlement that the method for distributing realizes raw material that leads to be distributed that raw material described in flow process five is uniformly distributed tripper.
5. regeneration fiber-spinnable production Technology according to claim 1, is characterized in that the gradual repeatedly fiber carding technology described in flow process seven is formed by multiple unit fibre carder orders.
6. regeneration fiber-spinnable production Technology according to claim 1 and equipment, it is characterized in that described regeneration fiber-spinnable production equipment by waste and old clothing ozone negative pressure disinfecting machine (1), waste and old clothing arrange carry between (2), block raw material cut off unit (3), non-woven solid foreign materials and remove machine (5), feeding fan (6), fibre bundle raw material automatic sedimentation cabin (7), wadding fibrous bundle and squeeze into materials device (8), fiber process unit (9), fiber-spinnable baling press (10) and form.
7. according to claim 1 or regeneration fiber-spinnable production Technology claimed in claim 6 and equipment, described waste and old clothing ozone negative pressure disinfecting machine (1) is made up of ozone generating-device (101), negative pressure device (102), disinfection storehouse (103), ozone input pipe (104), negative pressure exhaust pipeline (107); Disinfection storehouse (103) is provided with ozone inlet (105), negative pressure exhaust mouth (106), duds thing outlet 109 after duds thing entrance 108, sterilization, ozone generating-device (101) is connected with ozone inlet (105) by ozone input pipe (104), and negative pressure device (102) is connected with negative pressure exhaust mouth (106) by negative pressure exhaust pipeline (107).
8. according to claim 1 or regeneration fiber-spinnable production Technology claimed in claim 6 and equipment, between described waste and old clothing raw material conveying, (2) are rectangular configuration, between raw material conveying, the front and back end of (2) is provided with charging aperture (201) and discharging opening (202), between raw material conveying, (2) both sides are provided with glass window mouth (204), between raw material conveying, (2) inside is provided with raw material conveyer belt (203), and conveyer belt (203) two ends are connected with charging aperture (201) and discharging opening (202) respectively; Between raw material conveying, the charging aperture (201) of (2) is the entrance of the waste and old clothing of mixed materials, and between raw material conveying, the discharging opening (202) of (2) is connected by No. 1 raw material cutting machine raw material conveyer belt (11) with the block raw material cut-out waste and old clothing raw material of unit (3) input port (301).
9. according to claim 1 or regeneration fiber-spinnable production Technology claimed in claim 6 and equipment, described block raw material cuts off unit (3) and is made up of two raw material cutting machines, is defined as respectively No. 1 raw material cutting machine (300) and No. 2 raw material cutting machines (400); No. 1 raw material cutting machine (300) is provided with waste and old clothing raw material input port (305), waste and old clothing raw material entrance conveyor (301), waste and old clothing raw material cutting conveyer (302), waste and old clothing raw material cutter (303), strip semi-finished product raw material exit conveyor (304), strip semi-finished product raw material delivery outlet (306); Strip semi-finished product raw material delivery outlet (306) is connected with No. 2 raw material cutting machines (400); No. 2 raw material cutting machines (400) are provided with strip semi-finished product raw material input port (405), strip semi-finished product raw material entrance conveyor (401), strip semi-finished product raw material cutting conveyer (402), strip semi-finished product raw material cutter (403), block semi-finished product raw material exit conveyor (404), block semi-finished product raw material delivery outlet (406); The raw material input port (305) of No. 1 raw material cutting machine (300) and raw material carry between the discharging opening (202) of (2) be connected; The strip semi-finished product raw material delivery outlet (306) of No. 1 raw material cutting machine (300) is connected by No. 2 raw material cutting machine raw material conveyer belts (12) with the strip semi-finished product raw material input port (405) of No. 2 raw material cutting machines (400).
10. according to claim 1 or regeneration fiber-spinnable production Technology claimed in claim 6 and equipment, it is a kind of airtight shelter that described non-woven solid foreign materials is removed machine (5), is dialled from roller (501), solid foreign materials discharge adjustment plate (502), solid foreign materials discharge conveyer belt (503), solid foreign materials outlet (510), block raw fiber bundle delivery outlet (508) and is formed by charging aperture (507), nip rolls (505), feed roller (504), stock guide (509), solid foreign materials; The block semi-finished product raw material delivery outlet (406) of No. 2 raw material cutting machines (400) is connected by non-woven solid foreign materials removal machine raw material conveyer belt (13) with the charging aperture (507) that non-woven solid foreign materials is removed machine (5).
11. according to claim 1 or regeneration fiber-spinnable production Technology claimed in claim 6 and equipment, described feeding fan (6) is made up of metallic conduit (601), charging aperture (602), discharging opening (603), motor (604), feed rotor (605), and the charging aperture (602) of feeding fan (6) is connected by non-woven solid foreign materials removal machine tube connector (15) with the block raw fiber bundle delivery outlet (508) that non-woven solid foreign materials is removed machine (5).
12. according to claim 1 or regeneration fiber-spinnable production Technology claimed in claim 6 and equipment, described fibre bundle raw material automatic sedimentation cabin (7) is a kind of airtight shelter, described automatic sedimentation cabin (7) center of top is provided with a raw material charging window (702), and raw material charging window (702) is connected with the discharging opening (603) of feeding fan (6); Charging window (702) two ends are respectively provided with a dedusting window (705), the lower end of the inherent raw material charging in automatic sedimentation cabin (7) window (702) is provided with a raw material and is uniformly distributed material separating disc (701), raw material is uniformly distributed material separating disc (701) and is fixed on by fixed mount (706) top of automatic sedimentation cabin (7), be provided with precipitum conveyer belt (703) and outlet (704) in the bottom of automatic sedimentation cabin (7), outlet (704) is connected with feeding fan (802) by fibre bundle raw material automatic sedimentation cabin tube connector (16).
13. fibre bundle raw material automatic sedimentation according to claim 12 cabins (7), it is characterized in that raw material is uniformly distributed material separating disc (701) and is provided with some gib blocks (707) above, gib block (707) is welded on distribution material separating disc (701) uniformly.
14. according to claim 1 or regeneration fiber-spinnable production Technology claimed in claim 6 and equipment, the described cotton-shaped materials device (8) that squeezes into is by closed conduit (801), feeding fan (802), material feeding box (800) forms, material feeding box (800) is provided with stock guide (804), nip rolls (805), feeding roller (806), wadding fibrous guide plate (807), cotton-shaped materials device (8) charging aperture (808) that squeezes into, discharging opening (809), watch window (810) composition, charging aperture (808) is connected with closed conduit (801), the feeding mouth (811) of feeding fan (802) is connected with the outlet at bottom (704) of automatic sedimentation cabin (7), the discharging opening (812) of feeding fan (802) is connected with closed conduit (801).
15. according to claim 1 or regeneration fiber-spinnable production Technology claimed in claim 6 and equipment, described fiber process unit (9) is a kind of airtight shelter, in cabin, be provided with nip rolls (902), stock guide (904), draw point carding roller (901), fiber outlet (905), dust removing drum (903), dust export (906), dust arrester (907), fibre bundle is collected conveyer belt (908), fibre bundle outlet (905), He Cangti bottom, body top, cabin is provided with several peep holes (910) composition, fibre bundle entrance (911) is connected with the cotton-shaped discharging opening (809) that squeezes into materials device (8), fiber outlet (905) is connected with fiber-spinnable baling press 10.
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| CN201410096397.9A CN103924325B (en) | 2014-03-17 | 2014-03-17 | Mixed materials waste and old clothing regeneration fiber-spinnable production Technology and equipment |
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| CN201410096397.9A CN103924325B (en) | 2014-03-17 | 2014-03-17 | Mixed materials waste and old clothing regeneration fiber-spinnable production Technology and equipment |
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| CN103924325A true CN103924325A (en) | 2014-07-16 |
| CN103924325B CN103924325B (en) | 2017-06-20 |
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| CN104818547A (en) * | 2015-02-15 | 2015-08-05 | 孙燕兵 | Method for automatically processed and classifying waste and old textiles |
| CN105231782A (en) * | 2015-11-18 | 2016-01-13 | 张继金 | Method for producing carpet by using waste clothes |
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| WO2020198957A1 (en) * | 2019-03-29 | 2020-10-08 | The Hong Kong Research Institute Of Textiles And Apparel Limited | Method and system for garment-to-garment recycling |
| CN110191981B (en) * | 2019-03-29 | 2022-05-31 | 香港纺织及成衣研发中心有限公司 | Method and system for garment-to-garment recycling |
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| CN110616518B (en) * | 2019-10-29 | 2022-09-06 | 辽宁欧瑞康环境技术有限公司 | Device for treating waste non-woven fabrics |
| CN111575859A (en) * | 2020-05-28 | 2020-08-25 | 安徽省天助纺织科技集团股份有限公司 | Method for regenerating blended yarns from waste cotton textiles |
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