CN103922720A - Microwave dielectric ceramic Ti2P2O9 supporting low-temperature sintering and preparation method thereof - Google Patents

Abstract

The invention discloses application of a composite compound Ti2P2O9 serving as a microwave dielectric ceramic supporting low-temperature sintering. A method for preparing the ceramic comprises the following steps: weighing and burdening raw powder of TiO2 and NH4H2PO4 with the purity of over 99.9 percent according to the chemical formula of Ti2P2O9; (2) mixing the raw materials prepared in the step (1) by means of ball milling for 12 hours, drying, and pre-burning in an atmosphere of 800 DEG C for 6 hours, wherein ethanol is taken as a ball milling medium; (3) adding a bonding agent into powder obtained in the step (2), granulating, performing compression molding, and sintering in an atmosphere of 850-880 DEG C for 4 hours, wherein a 5wt% polyvinyl alcohol solution is taken as the bonding agent, and the dosage of the bonding agent is 3 percent based on the total mass of the powder. The ceramic prepared by using the method has a good sintering effect at the temperature of 850-880 DEG C, the dielectric constant is up to 13-14, the quality factor value Qf is up to 92,000-108,000GHz, the resonant frequency temperature coefficient is small, and the ceramic has a great industrial application value.

Description

Can low-temperature sintered microwave dielectric ceramic Ti 2p 2o 9and preparation method thereof

Technical field

The present invention relates to dielectric ceramic material, particularly relate to the microwave devices such as medium substrate, resonator and wave filter that use in microwave frequency, and the dielectric ceramic material of ceramic condenser or thermo-compensation capacitor and preparation method thereof.

Background technology

Microwave dielectric ceramic refers to and is applied in microwave frequency band (being mainly UHF and SHF frequency range) circuit as dielectric material and completes the pottery of one or more functions, in modern communication, be widely used as the components and parts such as resonator, wave filter, dielectric substrate and medium guided wave loop, it is the key foundation material of modern communication technology, at aspects such as portable mobile phone, automobile telephone, cordless telephone, telestar susceptor and military radars, there is very important application, in the miniaturization of modern communication instrument, integrated process, just bringing into play increasing effect.

Be applied to the dielectric ceramic of microwave frequency band, should meet the requirement of following dielectric characteristics: (1) seriation DIELECTRIC CONSTANT ε _rto adapt to the requirement of different frequency and different application occasion; (2) high quality factor q value or dielectric loss tan δ are to reduce noise, general requirement Qf>=3000 GHz; (3) the temperature factor τ of resonant frequency _?the as far as possible little thermostability to guarantee that device has had, general requirement-10/ ℃≤τ _?≤+10 ppm/ ℃.From late 1930s, just someone attempts dielectric substance to be applied to microwave technology in the world.

According to relative permittivity ε _rsize from use the different of frequency range, conventionally the microwave-medium ceramics being developed He developing can be divided into 4 classes.

(1) ultralow dielectric microwave dielectric ceramic, main representative is Al ₂o ₃-TiO ₂, Y ₂baCuO ₅, MgAl ₂o ₄and Mg ₂siO ₄deng, its ε _r≤ 20, quality factor q * f>=50000GHz, τ _?≤ 10 ppm/ ° C.Be mainly used in microwave base plate and high-end microwave device.

(2) low ε _rwith the microwave dielectric ceramic of high Q value, be mainly BaO-MgO-Ta ₂o ₅, BaO-ZnO-Ta ₂o ₅or BaO-MgO-Nb ₂o ₅, BaO-ZnO-Nb ₂o ₅system or the composite system MWDC material between them.Its ε _r=25～30, Q=(1～2) * 10 ⁴(under the GHz of f>=10), τ _?≈ 0.Be mainly used in the microwave communication equipments such as direct broadcasting satellite of f >=8 GHz as dielectric resonance device.

(3) medium ε _rwith the microwave dielectric ceramic of Q value, be mainly with BaTi ₄o ₉, Ba ₂ti ₉o ₂₀(Zr, Sn) TiO ₄deng the MWDC material that is base, its ε _r=35 ~ 40, Q=(6～9) * 10 ³(under f=3～-4GHz), τ _?≤ 5 ppm/ ° C.Be mainly used in microwave military radar in 4～8 GHz range of frequency and communication system as dielectric resonance device.

(4) high ε _rand the lower microwave dielectric ceramic of Q value is mainly used in civilian mobile communcations system in 0.8～4GHz range of frequency, this is also the emphasis of microwave dielectric ceramic research.Since the eighties, the people such as Kolar, Kato find and have studied perovskite-like tungsten bronze type BaO-Ln in succession ₂o ₃-TiO ₂series (Ln=La, Sm, Nd or Pr etc. are called for short BLT system), complex perovskite structure CaO-Li ₂o-Ln ₂o ₃-TiO ₂series, lead base series material, Ca _1-xln _2x/3tiO ₃be contour ε _rmicrowave dielectric ceramic, the wherein BaO-Nd of BLT system ₂o ₃-TiO ₂material dielectric constant reaches 90, lead base series (Pb, Ca) ZrO ₃specific inductivity reaches 105.

The sintering temperature of these material systems is generally higher than 1300 ° of C above, can not be directly and the low melting point metal such as Ag and Cu burn altogether formation laminated ceramic capacitor.In recent years, along with LTCC Technology (Low Temperature Co-fired Ceramics, the requirement of development LTCC) and the development of microwave multilayer device, researchist both domestic and external has carried out exploring widely and studying to some low fever's system materials, mainly to adopt devitrified glass or glass-ceramic composite system, because low melting glass has relatively high dielectric loss mutually, the existence of glassy phase has improved the dielectric loss of material greatly.Therefore development is the emphasis of current research without the low fired microwave dielectric ceramic material of glassy phase.

Explore with development of new can the process of low fired microwave dielectric ceramic materials in, the material systems such as the Li based compound that intrinsic sintering temperature is low, Bi based compound, tungstate architecture compound and tellurate architecture compound get the attention and study, wherein a large amount of exploratory developments concentrates on Li base binary or ternary compound, and has developed as Li ₂tiO ₃, Li ₂moO ₄and Li ₂mTi ₃o ₈serial well behaved microwave-medium ceramics such as (M=Mg or Zn) etc., but ultralow dielectric microwave-medium ceramics system that can low fever is still more limited, and this has limited the development of low temperature co-fired technology and microwave multilayer device to a great extent.

We find composite oxides Ti ₂p ₂o ₉pottery has excellent comprehensive microwave dielectric property while sintering temperature lower than 900 °c, can be widely used in the manufacture of the microwave devices such as various medium substrates, resonator and wave filter, can meet the Technology Need of low temperature co-fired technology and microwave multilayer device.

Summary of the invention

The object of this invention is to provide a kind of have ultralow dielectric, low-loss and good thermostability, simultaneously low temperature sintering microwave dielectric ceramic material and preparation method thereof.

The chemical constitution of microwave dielectric ceramic material of the present invention is Ti ₂p ₂o ₉.

Preparation method's step of this microwave dielectric ceramic material is:

(1) by purity, be more than 99.9% TiO ₂and NH ₄h ₂pO ₄starting powder press Ti ₂p ₂o ₉chemical formula weigh batching.

(2) step (1) raw material wet ball-milling is mixed 12 hours, ball-milling medium is ethanol, pre-burning 6 hours in 800 ℃ of air atmosphere after oven dry.

(3) in the powder making in step (2), add after binding agent granulation, then compression moulding, finally sintering 4 hours in 850 ~ 880 ℃ of air atmosphere; Described binding agent adopts the polyvinyl alcohol solution that mass concentration is 5%, and dosage accounts for 3% of powder total mass.

Pottery prepared by the present invention is good at 850-880 ℃ of sintering, and its specific inductivity reaches 13～14, and quality factor q f value is up to 92000-108000GHz, and temperature coefficient of resonance frequency is little, industrial, has a great using value.

Embodiment

Embodiment:

Table 1 shows 3 specific embodiments and the microwave dielectric property thereof that forms different sintering temperatures of the present invention.Its preparation method as mentioned above, carries out the evaluation of microwave dielectric property by cylindrical dielectric resonator method.

This pottery can be widely used in the manufacture of the microwave devices such as various medium substrates, resonator and wave filter, can meet the Technology Need of the systems such as mobile communication and satellite communications.

Table 1:

Claims (1)

1. composite oxides, as a application that can low-temperature sintered microwave dielectric ceramic, is characterized in that the chemical constitution of described composite oxides is: Ti ₂p ₂o ₉;

Described method for production of phosphate salt step is:

(1) by purity, be more than 99.9% TiO ₂and NH ₄h ₂pO ₄starting powder press Ti ₂p ₂o ₉chemical formula weigh batching;

(2) step (1) raw material wet ball-milling is mixed 12 hours, ball-milling medium is ethanol, pre-burning 6 hours in 800 ℃ of air atmosphere after oven dry;

(3) in the powder making in step (2), add after binding agent granulation, then compression moulding, finally sintering 4 hours in 850 ~ 880 ℃ of air atmosphere; Described binding agent adopts the polyvinyl alcohol solution that mass concentration is 5%, and dosage accounts for 3% of powder total mass.