CN103920867A - Automatic hub casting device and method - Google Patents
Automatic hub casting device and method Download PDFInfo
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- CN103920867A CN103920867A CN201410158839.8A CN201410158839A CN103920867A CN 103920867 A CN103920867 A CN 103920867A CN 201410158839 A CN201410158839 A CN 201410158839A CN 103920867 A CN103920867 A CN 103920867A
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Abstract
The invention discloses an automatic hub casting device and method. The automatic hub casting device comprises walking wheels, a lifting motor, a walking motor, a framework, an upper rotary disc, a lower rotary disc, a steering motor, a casting ladle, a casting motor, a lifting lug, a lifting steel wire rope, lower hanging rings, speed measuring sensors and an electronic scale. The walking wheels are installed on the framework. The walking motor and the framework are installed in a matched mode. The steering motor is installed at the upper portion of the upper rotary disc. The electronic scale and the casting motor are fixedly connected with the lower rotary disc through the lower hanging rings. The lifting motor is installed at the lower portion of the electronic scale. The lifting lug is located on the casting ladle and hinged to a hanging bracket. The hanging bracket is connected with the lifting motor through the lifting steel wire rope. The walking motor, the lifting motor, the steering motor and the casing motor are respectively provided with one speed measuring sensor. The automatic hub casting method includes the manual data collection stage, the data correction stage, the data storage stage and the data repeated operation stage. According to the automatic hub casting device and method, the degree of automation of casting is improved, labor is saved, and operation efficiency is improved.
Description
[technical field]
The present invention relates to the technical field, the particularly technical field of a kind of wheel hub automation casting device and method of metal automation casting.
[background technology]
Along with expanding economy people continue to increase to the demand of automobile, current much wheel hub enterprises still adopt the method for artificial cast, because people can not hold the fluence of watering of aluminium liquid accurately, so have more aluminium liquid, are wasted, waste the energy, polluted environment.Along with labor cost constantly goes up, recruitment cost is also continuing to increase, and manual operation has certain danger, and efficiency is slower, the current equipment that also has some enterprise developments to go out automatic casting, but device structure is complicated, operation easier is large, and maintenance is inconvenient, and equipment cost is high.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, a kind of wheel hub automation casting device and method are proposed, can make the casting process of wheel hub more efficient, can greatly save labour cost, this invention structure and method are simple, easily study, and maintenance of equipment is convenient, equipment cost is low, can greatly increase work efficiency.
For achieving the above object, the present invention proposes a kind of wheel hub automation casting device, comprise road wheel, lifting motor, movable motor, framework, top rotary table, lower rotary table, steer motor, casting ladle, cast motor, hanger, lifting wire rope, lower link, tachogenerator and electronic scale, described road wheel is arranged on framework, described movable motor coordinates installation with framework, described steer motor is arranged on the top of top rotary table, described electronic scale and cast motor all adopt lower link and lower sabot fixed installation, described lifting motor is installed the bottom of electronic scale, described hanger is positioned to water to be wrapped, hanger is hingedly mounted on suspension bracket, suspension bracket is connected by lifting wire rope with lifting motor, described movable motor, lifting motor, on steer motor and cast motor, tachogenerator is all installed.
As preferably, described lower rotary table coordinates installation with lower link, and four road wheels are installed on described framework.
As preferably, described top rotary table is fixedly mounted on framework lower end by upper link, and lower rotary table is hinged on top rotary table bottom, and steer motor drives lower rotary table to rotate.
As preferably, the front end of described casting ladle is provided with discharging opening, and the end of casting ladle is provided with casting ladle handle, and cast motor is connected with casting ladle handle by pouring hoisting cable.
For achieving the above object, the invention allows for a kind of wheel hub automation casting method, its feature comprised as the next stage: manual data collection phase, data correction stage, phase data memory and Data duplication sessions, described manual data collection phase is to have operated whole workflow by people, and in the process of people's operation, tachogenerator can be passed to computer data; The described data correction stage is that the data to collecting are manually revised; Described phase data memory is the fixed area to computer the data storing through revising; Described Data duplication sessions is the working procedure that computer repeats, and casting process automatic cycle is carried out.
As preferably, described manual data collection phase, can complete complete workflow by manual operations repeatedly, the final selection object of minimum operating process as Data Collection of once slipping up.
As preferably, the described data correction stage is the error to the appearance in manual operation process, revises on computers inaccurate parameter.
As preferably, if casting process still has larger error in described Data duplication sessions, can again enter into the data correction stage, data are revised.
As preferably, described manual data collection phase tachogenerator is sent to computer the rotation number of turns and the rotation direction of movable motor, lifting motor, steer motor and cast motor in real time.
As preferably, described manual data collection phase electronic scale is sent to data on computer in real time, the artificial quality of setting on computers the needed aluminium liquid of foundry goods, computer expert crosses by the quality before cast and deducts existing quality and draw the quality of cast aluminum liquid, computer expert cross the rotation of controlling cast motor control each water fluence and setting to water fluence identical.
Beneficial effect of the present invention: the present invention, by the mode to software and hardware combining, can work this equipment more efficiently, can save manpower greatly, has saved hand labor cost, the simple and convenient maintenance of this device structure.This equipment has changed traditional two-orbit into monorail design, the shared space of equipment is less, the cost of equipment is lower, the steering mode of rotating disc type can more accurately be adjusted direction fast, simultaneously more firm, stability is better, and the pouring type of this equipment adopts cast motor by steel wire rope, to regulate the method at the angle of inclination of casting ladle to control and waters fluence, increase the stability of casting ladle, improved the amount of pouring ladle disposal pouring.The method can realize the automation of casting, simple to operation, the high and applicable different foundry goods of precision, strong adaptability.
Feature of the present invention and advantage will be elaborated by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the front view of a kind of wheel hub automation of the present invention casting device;
Fig. 2 is the side view of a kind of wheel hub automation of the present invention casting device;
Fig. 3 is the schematic flow sheet of a kind of wheel hub automation of the present invention casting method.
In figure: link, the upper link of 22-under 1-road wheel, 2-framework, 3-tachogenerator, 4-steer motor, 5-cast motor, 6-casting ladle, 7-suspension bracket, 8-lifting motor, 9-electronic scale, 10-lower rotary table, 11-top rotary table, 13-movable motor, 14-sprue gate, 15-computer, 16-pouring hoisting cable, 17-casting ladle handle, 18-casting ladle mouth, 19-hanger, 20-lifting wire rope, 21-.
[specific embodiment]
Consult Fig. 1, Fig. 2, a kind of wheel hub automation of the present invention casting device, comprise road wheel 1, lifting motor 8, movable motor 13, framework 2, top rotary table 11, lower rotary table 10, steer motor 4, casting ladle 6, cast motor 5, hanger 19, lifting wire rope 20, lower link 21, tachogenerator 3 and electronic scale 9, described road wheel 1 is arranged on framework 2, described movable motor 13 coordinates installation with framework 2, described steer motor 4 is arranged on the top of top rotary table 11, described electronic scale 9 and cast motor 5 all adopt lower link 21 and lower sabot fixed installation, the bottom that described lifting motor 8 is installed electronic scale 9, described hanger 19 is positioned on casting ladle 6, hanger 19 is hingedly mounted on suspension bracket 7, suspension bracket 7 is connected by lifting wire rope 20 with lifting motor 8, described movable motor 13, lifting motor 8, on steer motor 4 and cast motor 5, tachogenerator 3 is all installed.Described lower rotary table 10 coordinates installation with lower link 21, and four road wheels 1 are installed on described framework 2.Described top rotary table 11 is fixedly mounted on framework 2 lower ends by upper link 22, and lower rotary table 10 is hinged on top rotary table 11 bottoms, and steer motor 4 drives lower rotary table 10 to rotate.The front end of described casting ladle 6 is provided with discharging opening 18, and the end of casting ladle 6 is provided with casting ladle handle 17, and cast motor 5 is connected with casting ladle handle 17 by pouring hoisting cable 16.
Consult Fig. 3, a kind of wheel hub automation of the present invention casting method, comprise as the next stage: manual data collection phase S1, data correction stage S2, phase data memory S3 and Data duplication sessions S4, described manual data collection phase S1 has operated whole workflow by people, and in the process of people's operation, tachogenerator can be passed to computer data; Described data correction stage S2 is that the data to collecting are manually revised; Described phase data memory S3 is the fixed area to computer the data storing through revising; Described Data duplication sessions S4 is the working procedure that computer repeats, and casting process automatic cycle is carried out.Described manual data collection phase S1, can complete complete workflow by manual operations repeatedly, the final selection object of minimum operating process as Data Collection of once slipping up.Described data correction stage S2 is the error to the appearance in manual operation process, revises on computers inaccurate parameter.If Data duplication sessions S4 casting process still has larger error, can again enter into the data correction stage, data are revised.Described manual data collection phase S1 tachogenerator is sent to computer the rotation number of turns and the rotation direction of movable motor, lifting motor, steer motor and cast motor in real time.Described manual data collection phase S1 electronic scale is sent to data on computer in real time, the artificial quality of setting on computers the needed aluminium liquid of foundry goods, computer expert crosses by the quality before cast and deducts existing quality and draw the quality of cast aluminum liquid, computer expert cross the rotation of controlling cast motor control each water fluence and setting to water fluence identical.
The course of work of the present invention:
The present invention's a kind of wheel hub automation casting device and method are in the course of the work, first start the program of computer 15, enter into manual data collection phase S1, manual operation is poured aluminium liquid in casting ladle 6, manual operation movable motor 13, lifting motor 8, steer motor 4 and cast motor 5, and write down the distance of occurred error and error, then enter into data correction stage S2, the error directly occurring in to operating process on computer 15 is revised, if advanced, the distance of advancing of just on computer 15, tachogenerator 3 being passed back deducts the distance of advancing more more, then deposit the data of having revised in workspace, then start the program in workspace, on computer 15, set the quality of the needed aluminium liquid of foundry goods, weight before computer 15 is poured into a mould by use deducts existing weight and draws the weight of cast aluminum liquid, cast motor 5 is controlled the inclination angle size of casting ladle 6 by controlling the length of pouring hoisting cable 16, allow program first move once, if casting process not larger error just can enter Data duplication sessions S4, if there is larger error in program operation, can again enter data correction stage S2 revises data, until no longer there is larger error.
The present invention's a kind of wheel hub automation casting device and method, changed traditional two-orbit into monorail, shared space is less, saved the cost of equipment, what the transfer of this equipment adopted is rotating disc type, the steering mode of rotating disc type can more accurately be adjusted direction fast, while sound construction, the pouring type of this equipment adopts cast motor by steel wire rope, to regulate the method at the angle of inclination of casting ladle to control and waters fluence, 3 fixing modes, increase the stability of casting ladle, improved the amount of casting ladle disposal pouring.The simple and convenient maintenance of this device structure, can greatly save manpower and increase work efficiency, and the method can realize the automation of casting, simple to operation, the high and applicable different foundry goods of precision.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (10)
1. a wheel hub automation casting device, is characterized in that: comprise road wheel (1), lifting motor (8), movable motor (13), framework (2), top rotary table (11), lower rotary table (10), steer motor (4), casting ladle (6), cast motor (5), hanger (19), lifting wire rope (20), lower link (21), tachogenerator (3) and electronic scale (9), described road wheel (1) is arranged on framework (2), described movable motor (13) coordinates installation with framework (2), described steer motor (4) is arranged on the top of top rotary table (11), described electronic scale (9) and cast motor (5) all adopt lower link (21) and lower sabot fixed installation, described lifting motor (8) is installed the bottom of electronic scale (9), described hanger (19) is positioned on casting ladle (6), hanger (19) is hingedly mounted on suspension bracket (7), suspension bracket (7) is connected by lifting wire rope (20) with lifting motor (8), described movable motor (13), lifting motor (8), on steer motor (4) and cast motor (5), tachogenerator (3) is all installed.
2. a kind of wheel hub automation casting device as claimed in claim 1, is characterized in that: described lower rotary table (10) coordinates installation with lower link (21), and four road wheels (1) are installed on described framework (2).
3. a kind of wheel hub automation casting device as claimed in claim 1, it is characterized in that: described top rotary table (11) is fixedly mounted on framework (2) lower end by upper link (22), lower rotary table (10) is hinged on top rotary table (11) bottom, and steer motor (4) drives lower rotary table (10) to rotate.
4. a kind of wheel hub automation casting device as claimed in claim 1, it is characterized in that: the front end of described casting ladle (6) is provided with discharging opening (18), the end of casting ladle (6) is provided with casting ladle handle (17), and cast motor (5) is connected with casting ladle handle (17) by pouring hoisting cable (16).
5. a wheel hub automation casting method, its feature comprised as the next stage: manual data collection phase (S1), data correction stage (S2), phase data memory (S3) and Data duplication sessions (S4), described manual data collection phase (S1) is to have operated whole workflow by people, and in the process of people's operation, tachogenerator can be passed to computer data; The described data correction stage (S2) is that the data to collecting are manually revised; Described phase data memory (S3) is the fixed area to computer the data storing through revising; Described Data duplication sessions (S4) is the working procedure that computer repeats, and casting process automatic cycle is carried out.
6. a kind of wheel hub automation casting method as claimed in claim 5, it is characterized in that: described manual data collection phase (S1), can complete complete workflow by manual operations repeatedly, the final selection object of minimum operating process as Data Collection of once slipping up.
7. a kind of wheel hub automation casting method as claimed in claim 5, is characterized in that: the described data correction stage (S2) is the error to the appearance in manual operation process, revises on computers inaccurate parameter.
8. a kind of wheel hub automation casting method as claimed in claim 5, is characterized in that: described Data duplication sessions (S4) if in casting process still have larger error, can again enter into the data correction stage, data are revised.
9. a kind of wheel hub automation casting method as claimed in claim 5, is characterized in that: described manual data collection phase (S1) tachogenerator is sent to computer the rotation number of turns and the rotation direction of movable motor, lifting motor, steer motor and cast motor in real time.
10. a kind of wheel hub automation casting method as claimed in claim 5, it is characterized in that: described manual data collection phase (S1) electronic scale is sent to data on computer in real time, the artificial quality of setting on computers the needed aluminium liquid of foundry goods, computer expert crosses by the quality before cast and deducts existing quality and draw the quality of cast aluminum liquid, computer expert cross the rotation of controlling cast motor control each water fluence and setting to water fluence identical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410158839.8A CN103920867B (en) | 2014-04-18 | 2014-04-18 | A kind of wheel hub automation casting device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410158839.8A CN103920867B (en) | 2014-04-18 | 2014-04-18 | A kind of wheel hub automation casting device and method |
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| Publication Number | Publication Date |
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| CN103920867A true CN103920867A (en) | 2014-07-16 |
| CN103920867B CN103920867B (en) | 2016-04-13 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312031A (en) * | 2016-08-30 | 2017-01-11 | 宁夏共享模具有限公司 | Beam type full-automatic casting machine |
| CN106903277A (en) * | 2015-12-22 | 2017-06-30 | 天津亿阔金属制品有限公司 | A kind of pouring technology of aluminium ingot |
| CN107234234A (en) * | 2017-07-25 | 2017-10-10 | 芜湖市容川机电科技股份有限公司 | The apparatus for pouring of casting ladle lifts by crane in foundry |
| CN110586909A (en) * | 2019-09-23 | 2019-12-20 | 四川共享铸造有限公司 | Automatic pouring system based on travelling crane and pouring method thereof |
| CN112756597A (en) * | 2021-02-07 | 2021-05-07 | 江西铜业集团(贵溪)冶金化工工程有限公司 | Full-automatic fixed point quantitative casting dolly |
| CN115502371A (en) * | 2022-09-27 | 2022-12-23 | 佛山市汇鑫恒泰环保科技有限公司 | Aluminum ash fusion casting production line |
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| JP2010099666A (en) * | 2008-10-21 | 2010-05-06 | Tounetsu Co Ltd | Molten metal distribution method in molten metal retaining furnace for casting |
| CN103212692A (en) * | 2013-05-10 | 2013-07-24 | 吴永超 | Injection-suction type automatic fluid feeding machine |
| CN103658619A (en) * | 2013-12-28 | 2014-03-26 | 衢州乐创节能科技有限公司 | Automatic molten steel pouring device |
| CN203804202U (en) * | 2014-04-18 | 2014-09-03 | 吉林万丰奥威汽轮有限公司 | Automatic wheel hub casting device |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2010099666A (en) * | 2008-10-21 | 2010-05-06 | Tounetsu Co Ltd | Molten metal distribution method in molten metal retaining furnace for casting |
| CN103212692A (en) * | 2013-05-10 | 2013-07-24 | 吴永超 | Injection-suction type automatic fluid feeding machine |
| CN103658619A (en) * | 2013-12-28 | 2014-03-26 | 衢州乐创节能科技有限公司 | Automatic molten steel pouring device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106903277A (en) * | 2015-12-22 | 2017-06-30 | 天津亿阔金属制品有限公司 | A kind of pouring technology of aluminium ingot |
| CN106312031A (en) * | 2016-08-30 | 2017-01-11 | 宁夏共享模具有限公司 | Beam type full-automatic casting machine |
| CN107234234A (en) * | 2017-07-25 | 2017-10-10 | 芜湖市容川机电科技股份有限公司 | The apparatus for pouring of casting ladle lifts by crane in foundry |
| CN110586909A (en) * | 2019-09-23 | 2019-12-20 | 四川共享铸造有限公司 | Automatic pouring system based on travelling crane and pouring method thereof |
| CN112756597A (en) * | 2021-02-07 | 2021-05-07 | 江西铜业集团(贵溪)冶金化工工程有限公司 | Full-automatic fixed point quantitative casting dolly |
| CN115502371A (en) * | 2022-09-27 | 2022-12-23 | 佛山市汇鑫恒泰环保科技有限公司 | Aluminum ash fusion casting production line |
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| CN103920867B (en) | 2016-04-13 |
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