CN103920867B - A kind of wheel hub automation casting device and method - Google Patents
A kind of wheel hub automation casting device and method Download PDFInfo
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- CN103920867B CN103920867B CN201410158839.8A CN201410158839A CN103920867B CN 103920867 B CN103920867 B CN 103920867B CN 201410158839 A CN201410158839 A CN 201410158839A CN 103920867 B CN103920867 B CN 103920867B
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Abstract
The invention discloses a kind of wheel hub automation casting device and method, comprise road wheel, lifting motor, movable motor, framework, top rotary table, lower rotary table, steer motor, casting ladle, cast motor, hanger, lifting wire rope, lower link, tachogenerator and electronic scale, road wheel is arranged on framework, movable motor coordinates with framework to be installed, steer motor is arranged on the top of top rotary table, described electronic scale and cast motor all adopt lower link and lower sabot to fixedly mount, described lifting motor installs the bottom of electronic scale, described hanger is positioned to water to be wrapped, hanger is hingedly mounted on suspension bracket, suspension bracket is connected by lifting wire rope with lifting motor, described movable motor, lifting motor, steer motor and cast motor are all provided with tachogenerator, method comprises following flow process: manual data collection phase, data correction stage, phase data memory and Data duplication sessions.The present invention can improve the automaticity of cast, saves manpower, improves operating efficiency.
Description
[technical field]
The present invention relates to the technical field, the particularly technical field of a kind of wheel hub automation casting device and method of metal automation casting.
[background technology]
Along with expanding economy people continue to increase to the demand of automobile, at present a lot of wheel hub enterprise still adopts the method for artificial cast, and that can not hold aluminium liquid accurately due to people waters fluence, is wasted so have more aluminium liquid, waste the energy, pollute environment.Along with labor cost constantly goes up, recruitment cost is also continuing to increase, and manual operation has certain danger, and efficiency is comparatively slow, also have some enterprise developments to go out the equipment of automatic casting at present, but device structure is complicated, operation easier is large, and maintenance is inconvenient, and equipment cost is high.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, a kind of wheel hub automation casting device and method are proposed, the casting process of wheel hub can be made more efficient, greatly can save labour cost, this invention structure and method simply, easily learn, and maintenance of equipment is convenient, equipment cost is low, can greatly increase work efficiency.
For achieving the above object, the present invention proposes a kind of wheel hub automation casting device, comprise road wheel, lifting motor, movable motor, framework, top rotary table, lower rotary table, steer motor, casting ladle, cast motor, hanger, lifting wire rope, lower link, tachogenerator and electronic scale, described road wheel is arranged on framework, described movable motor coordinates with framework to be installed, described steer motor is arranged on the top of top rotary table, described electronic scale and cast motor all adopt lower link and lower sabot to fixedly mount, described lifting motor installs the bottom of electronic scale, described hanger is positioned to water to be wrapped, hanger is hingedly mounted on suspension bracket, suspension bracket is connected by lifting wire rope with lifting motor, described movable motor, lifting motor, steer motor and cast motor are all provided with tachogenerator.
As preferably, described lower rotary table coordinates with lower link to be installed, and described framework is provided with four road wheels.
As preferably, described top rotary table is fixedly mounted on framework lower end by upper link, and lower rotary table is hinged on top rotary table bottom, and steer motor drives lower rotary table to rotate.
As preferably, the front end of described casting ladle is provided with discharging opening, and the end of casting ladle is provided with casting ladle handle, and cast motor is connected with casting ladle handle by pouring hoisting cable.
For achieving the above object, the invention allows for a kind of wheel hub automation casting method, its feature comprises as the next stage: manual data collection phase, data correction stage, phase data memory and Data duplication sessions, described manual data collection phase has operated whole workflow by people, and in the process of people's operation, tachogenerator can pass to computer data; The described data correction stage manually revises the data of collecting; Described phase data memory is the fixed area of the data storing through revising to computer; Described Data duplication sessions is the working procedure that computer repeats, and casting process automatic cycle is carried out.
As preferably, described manual data collection phase, can complete complete workflow by repeatedly manual operations, and final selection is once slipped up the object of minimum operating process as Data Collection.
As preferably, the described data correction stage is the error to the appearance in manual operation process, revises inaccurate parameter on computers.
As preferably, if casting process still has larger error in described Data duplication sessions, can again enter into the data correction stage, data are revised.
As preferably, described manual data collection phase tachogenerator is sent to computer the rotation number of turns of movable motor, lifting motor, steer motor and cast motor and rotation direction in real time.
As preferably, described manual data collection phase electronic scale is sent to data on computer in real time, the quality of the aluminium liquid of artificial setting on computers required for a foundry goods, computer by deducting by the quality before cast the quality that existing quality draws cast aluminum liquid, computer by the rotation controlling cast motor control each water fluence and setting to water fluence identical.
Beneficial effect of the present invention: the present invention, by the mode to software and hardware combining, enables this equipment work more efficiently, greatly can save manpower simultaneously, save hand labor cost, the simple and convenient maintenance of this device structure.This equipment has changed traditional two-orbit into monorail design, space shared by equipment is less, the cost of equipment is lower, the steering mode of rotating disc type can more accurate adjustment direction fast, simultaneously more firm, stability is better, and the pouring type of this equipment adopts cast motor to be regulated the method at the angle of inclination of casting ladle to control to water fluence by steel wire rope, add the stability of casting ladle, improve the amount of pouring ladle disposal pouring.The method can realize the automation of casting, simple to operation, the high and applicable different foundry goods of precision, strong adaptability.
Feature of the present invention and advantage will be described in detail by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the front view of a kind of wheel hub automation of the present invention casting device;
Fig. 2 is the side view of a kind of wheel hub automation of the present invention casting device;
Fig. 3 is the schematic flow sheet of a kind of wheel hub automation of the present invention casting method.
In figure: link, the upper link of 22-under 1-road wheel, 2-framework, 3-tachogenerator, 4-steer motor, 5-cast motor, 6-casting ladle, 7-suspension bracket, 8-lifting motor, 9-electronic scale, 10-lower rotary table, 11-top rotary table, 13-movable motor, 14-sprue gate, 15-computer, 16-pouring hoisting cable, 17-casting ladle handle, 18-casting ladle mouth, 19-hanger, 20-lifting wire rope, 21-.
[detailed description of the invention]
Consult Fig. 1, Fig. 2, a kind of wheel hub automation of the present invention casting device, comprise road wheel 1, lifting motor 8, movable motor 13, framework 2, top rotary table 11, lower rotary table 10, steer motor 4, casting ladle 6, cast motor 5, hanger 19, lifting wire rope 20, lower link 21, tachogenerator 3 and electronic scale 9, described road wheel 1 is installed on the frame 2, described movable motor 13 coordinates with framework 2 to be installed, described steer motor 4 is arranged on the top of top rotary table 11, described electronic scale 9 and cast motor 5 all adopt lower link 21 to fixedly mount with lower sabot, described lifting motor 8 installs the bottom of electronic scale 9, described hanger 19 is positioned on casting ladle 6, hanger 19 is hingedly mounted on suspension bracket 7, suspension bracket 7 is connected by lifting wire rope 20 with lifting motor 8, described movable motor 13, lifting motor 8, steer motor 4 and cast motor 5 are all provided with tachogenerator 3.Described lower rotary table 10 coordinates with lower link 21 to be installed, and described framework 2 is provided with four road wheels 1.Described top rotary table 11 is fixedly mounted on framework 2 lower end by upper link 22, and lower rotary table 10 is hinged on top rotary table 11 bottom, and steer motor 4 drives lower rotary table 10 to rotate.The front end of described casting ladle 6 is provided with discharging opening 18, and the end of casting ladle 6 is provided with casting ladle handle 17, and cast motor 5 is connected with casting ladle handle 17 by pouring hoisting cable 16.
Consult Fig. 3, a kind of wheel hub automation of the present invention casting method, comprise as the next stage: manual data collection phase S1, data correction stage S2, phase data memory S3 and Data duplication sessions S4, described manual data collection phase S1 has operated whole workflow by people, and in the process of people's operation, tachogenerator can pass to computer data; Described data correction stage S2 manually revises the data of collecting; Described phase data memory S3 is the fixed area of the data storing through revising to computer; Described Data duplication sessions S4 is the working procedure that computer repeats, and casting process automatic cycle is carried out.Described manual data collection phase S1, can complete complete workflow by repeatedly manual operations, final selection is once slipped up the object of minimum operating process as Data Collection.Described data correction stage S2 is the error to the appearance in manual operation process, revises inaccurate parameter on computers.If Data duplication sessions S4 casting process still has larger error, can again enter into the data correction stage, data are revised.Described manual data collection phase S1 tachogenerator is sent to computer the rotation number of turns of movable motor, lifting motor, steer motor and cast motor and rotation direction in real time.Described manual data collection phase S1 electronic scale is sent to data on computer in real time, the quality of the aluminium liquid of artificial setting on computers required for a foundry goods, computer by deducting by the quality before cast the quality that existing quality draws cast aluminum liquid, computer by the rotation controlling cast motor control each water fluence and setting to water fluence identical.
The course of work of the present invention:
A kind of wheel hub automation casting device of the present invention and method are in the course of the work, first the program of computer 15 is started, enter into manual data collection phase S1, manual operation pours aluminium liquid in casting ladle 6, manual operation movable motor 13, lifting motor 8, steer motor 4 and cast motor 5, and write down occurred error and the distance of error, then data correction stage S2 is entered into, directly on computer 15 to operating process in the error that occurs revise, if advanced, the distance of the advance just on computer 15, tachogenerator 3 passed back deducts the distance of advancing more more, then by the data revised stored in workspace, then the program in workspace is started, the quality of the aluminium liquid of setting required for a foundry goods on computer 15, computer 15 is by deducting by the weight before cast the weight that existing weight draws cast aluminum liquid, cast motor 5 controls the inclination angle size of casting ladle 6 by the length controlling pouring hoisting cable 16, program is allowed first to run once, if casting process does not have comparatively big error just can enter Data duplication sessions S4, if program is run occurred comparatively big error, again can enter data correction stage S2 to revise data, until no longer there is comparatively big error.
A kind of wheel hub automation casting device of the present invention and method, change traditional two-orbit into monorail, shared space is less, save the cost of equipment, what the transfer of this equipment adopted is rotating disc type, the steering mode of rotating disc type can more accurate adjustment direction fast, sound construction simultaneously, the pouring type of this equipment adopts cast motor to be regulated the method at the angle of inclination of casting ladle to control to water fluence by steel wire rope, 3 fixing modes, add the stability of casting ladle, improve the amount of casting ladle disposal pouring.The simple and convenient maintenance of this device structure, can greatly save manpower and increase work efficiency, and the method can realize the automation of casting, simple to operation, the high and applicable different foundry goods of precision.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, anyly all belongs to protection scope of the present invention to the scheme after simple transformation of the present invention.
Claims (10)
1. a wheel hub automation casting device, is characterized in that: comprise road wheel (1), lifting motor (8), movable motor (13), framework (2), top rotary table (11), lower rotary table (10), steer motor (4), casting ladle (6), cast motor (5), hanger (19), lifting wire rope (20), lower link (21), tachogenerator (3) and electronic scale (9), described road wheel (1) is arranged on framework (2), described movable motor (13) coordinates with framework (2) to be installed, described steer motor (4) is arranged on the top of top rotary table (11), described electronic scale (9) and cast motor (5) all adopt lower link (21) to fixedly mount with lower sabot, described lifting motor (8) installs the bottom of electronic scale (9), described hanger (19) is positioned on casting ladle (6), hanger (19) is hingedly mounted on suspension bracket (7), suspension bracket (7) is connected by lifting wire rope (20) with lifting motor (8), described movable motor (13), lifting motor (8), steer motor (4) and cast motor (5) are all provided with tachogenerator (3).
2. a kind of wheel hub automation casting device as claimed in claim 1, is characterized in that: described lower rotary table (10) coordinates with lower link (21) to be installed, and described framework (2) is provided with four road wheels (1).
3. a kind of wheel hub automation casting device as claimed in claim 1, it is characterized in that: described top rotary table (11) is fixedly mounted on framework (2) lower end by upper link (22), lower rotary table (10) is hinged on top rotary table (11) bottom, and steer motor (4) drives lower rotary table (10) to rotate.
4. a kind of wheel hub automation casting device as claimed in claim 1, it is characterized in that: the front end of described casting ladle (6) is provided with discharging opening (18), the end of casting ladle (6) is provided with casting ladle handle (17), and cast motor (5) is connected with casting ladle handle (17) by pouring hoisting cable (16).
5. a wheel hub automation casting method, its feature comprises as the next stage: manual data collection phase (S1), data correction stage (S2), phase data memory (S3) and Data duplication sessions (S4), described manual data collection phase (S1) has operated whole workflow by people, and in the process of people's operation, tachogenerator can pass to computer data; Described data correction stage (S2) manually revises the data of collecting; Described phase data memory (S3) is the fixed area of the data storing through revising to computer; Described Data duplication sessions (S4) is the working procedure that computer repeats, and casting process automatic cycle is carried out.
6. a kind of wheel hub automation casting method as claimed in claim 5, it is characterized in that: described manual data collection phase (S1), can complete complete workflow by repeatedly manual operations, final selection is once slipped up the object of minimum operating process as Data Collection.
7. a kind of wheel hub automation casting method as claimed in claim 5, is characterized in that: described data correction stage (S2) is the error to the appearance in manual operation process, revises inaccurate parameter on computers.
8. a kind of wheel hub automation casting method as claimed in claim 5, is characterized in that: described Data duplication sessions (S4) if in casting process still have larger error, can again enter into the data correction stage, data are revised.
9. a kind of wheel hub automation casting method as claimed in claim 5, is characterized in that: described manual data collection phase (S1) tachogenerator is sent to computer the rotation number of turns of movable motor, lifting motor, steer motor and cast motor and rotation direction in real time.
10. a kind of wheel hub automation casting method as claimed in claim 5, be it is characterized in that: described manual data collection phase (S1) electronic scale is sent on computer data in real time, the quality of the aluminium liquid of artificial setting on computers required for a foundry goods, computer by deducting by the quality before cast the quality that existing quality draws cast aluminum liquid, computer by the rotation controlling cast motor control each water fluence and setting to water fluence identical.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410158839.8A CN103920867B (en) | 2014-04-18 | 2014-04-18 | A kind of wheel hub automation casting device and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410158839.8A CN103920867B (en) | 2014-04-18 | 2014-04-18 | A kind of wheel hub automation casting device and method |
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| CN103920867A CN103920867A (en) | 2014-07-16 |
| CN103920867B true CN103920867B (en) | 2016-04-13 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106903277A (en) * | 2015-12-22 | 2017-06-30 | 天津亿阔金属制品有限公司 | A kind of pouring technology of aluminium ingot |
| CN106312031B (en) * | 2016-08-30 | 2018-10-19 | 共享智能装备有限公司 | Beam type full-automobile casting machine |
| CN107234234A (en) * | 2017-07-25 | 2017-10-10 | 芜湖市容川机电科技股份有限公司 | The apparatus for pouring of casting ladle lifts by crane in foundry |
| CN110586909A (en) * | 2019-09-23 | 2019-12-20 | 四川共享铸造有限公司 | Automatic pouring system based on travelling crane and pouring method thereof |
| CN112756597A (en) * | 2021-02-07 | 2021-05-07 | 江西铜业集团(贵溪)冶金化工工程有限公司 | Full-automatic fixed point quantitative casting dolly |
| CN115502371B (en) * | 2022-09-27 | 2023-07-21 | 浙江双久恒新材料科技有限公司 | Fusion casting production line of aluminum ash |
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| CN103212692A (en) * | 2013-05-10 | 2013-07-24 | 吴永超 | Injection-suction type automatic fluid feeding machine |
| CN103658619A (en) * | 2013-12-28 | 2014-03-26 | 衢州乐创节能科技有限公司 | Automatic molten steel pouring device |
| CN203804202U (en) * | 2014-04-18 | 2014-09-03 | 吉林万丰奥威汽轮有限公司 | Automatic wheel hub casting device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP5237752B2 (en) * | 2008-10-21 | 2013-07-17 | 株式会社トウネツ | Method of distributing molten metal in molten metal holding furnace for casting |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103212692A (en) * | 2013-05-10 | 2013-07-24 | 吴永超 | Injection-suction type automatic fluid feeding machine |
| CN103658619A (en) * | 2013-12-28 | 2014-03-26 | 衢州乐创节能科技有限公司 | Automatic molten steel pouring device |
| CN203804202U (en) * | 2014-04-18 | 2014-09-03 | 吉林万丰奥威汽轮有限公司 | Automatic wheel hub casting device |
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