CN103919400B - Pillow and manufacture method thereof - Google Patents
Pillow and manufacture method thereof Download PDFInfo
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- CN103919400B CN103919400B CN201410174234.8A CN201410174234A CN103919400B CN 103919400 B CN103919400 B CN 103919400B CN 201410174234 A CN201410174234 A CN 201410174234A CN 103919400 B CN103919400 B CN 103919400B
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- Prior art keywords
- pillow
- nano
- surface layer
- fabric
- active fabric
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- 238000000034 method Methods 0.000 title claims description 18
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000004744 fabric Substances 0.000 claims abstract description 58
- 239000002344 surface layer Substances 0.000 claims abstract description 29
- 239000004814 polyurethane Substances 0.000 claims abstract description 17
- 229920002635 polyurethane Polymers 0.000 claims abstract description 16
- 239000002657 fibrous material Substances 0.000 claims abstract description 13
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 8
- 239000002159 nanocrystal Substances 0.000 claims abstract description 7
- 239000000835 fiber Substances 0.000 claims description 37
- 229920000742 Cotton Polymers 0.000 claims description 19
- 239000000126 substance Substances 0.000 claims description 16
- 239000002002 slurry Substances 0.000 claims description 13
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 10
- 150000002910 rare earth metals Chemical class 0.000 claims description 10
- 239000004575 stone Substances 0.000 claims description 10
- 229940070527 tourmaline Drugs 0.000 claims description 10
- 229910052613 tourmaline Inorganic materials 0.000 claims description 10
- 239000011032 tourmaline Substances 0.000 claims description 10
- 229920000297 Rayon Polymers 0.000 claims description 6
- 239000012510 hollow fiber Substances 0.000 claims description 6
- 239000004753 textile Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 abstract 1
- 150000001450 anions Chemical class 0.000 description 16
- 230000036541 health Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 150000002500 ions Chemical class 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 208000007443 Neurasthenia Diseases 0.000 description 4
- 206010003549 asthenia Diseases 0.000 description 4
- 210000004556 brain Anatomy 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000003860 sleep quality Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- -1 ecological anion) Chemical class 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 230000036039 immunity Effects 0.000 description 3
- 230000010355 oscillation Effects 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 230000036995 brain health Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000003862 health status Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 208000019116 sleep disease Diseases 0.000 description 1
- 208000020685 sleep-wake disease Diseases 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Bedding Items (AREA)
Abstract
The invention discloses a kind of pillow, comprise pillow and be wrapped in the active fabric outside pillow, active fabric produces active negative ion in atmosphere.Described active fabric mainly comprises Ji Bu and surface layer, and described surface layer is at least mixed by polyurethane and nano crystal material.The invention still further relates to the preparation method of pillow, mainly comprise: fibrous material is carried out shape fixing formation pillow by thermal finalization, and be wrapped in by active fabric outside described pillow and form pillow, wherein, described active fabric produces active negative ion in atmosphere.
Description
Technical field
The present invention relates to daily living article technical field, particularly relate to a kind of pillow and manufacture method thereof.
Background technology
The time in all one's life nearly 1/3rd of people is spent in sleep.When people are in sleep state, the brain of people and health can be made to obtain having a rest, rest and reorganize and recovering, contribute to the working and learning that people are daily.Science improves sleep quality, is the guarantee of the normal work and study of people.
Sleep very important for brain health, people generally needs the length of one's sleep of more than 8 hours, and must ensure high-quality.If the deficiency of time or of low quality of sleep, so will produce harmful effect to brain, the fatigue of brain is just difficult to recover, and the serious function that may affect brain, even suffers from the diseases such as neurasthenia.
According to World Health Organization's investigation display, the whole world about has the people of 30% to there are various sleeping problems.And in China due to the factor such as operating pressure and environment, this ratio is then much higher---the illness rate of Chinese residents sleep-disorder is up to more than 40%.
The instrument must used when pillow is sleep, traditional pillow reaches comfortable object by configuration design and filler.At present, market there is many novel pillows, such as: Health pillow, memory pillow are first-class increases some magnetic materials in pillow inside, reaches certain effect promoting sleep by physical action.But, the pillow of the above-mentioned type its promote the effect of sleep and not obvious, cannot fundamentally improving water flood quality and improve health status in sleep.
In sum, for how effectively to improve sleep quality by pillow, in prior art, solution effectively is not yet proposed.
Summary of the invention
Main purpose of the present invention is to provide a kind of pillow and manufacture method thereof, to solve the problems referred to above that prior art exists, wherein:
There is provided a kind of pillow according to the embodiment of the present invention, it comprises: pillow; Active fabric, it is wrapped in outside described pillow, and described active fabric produces active negative ion in atmosphere.
Further, described pillow mainly comprises and carries out the fixing fibrous material of shape by thermal finalization; Wherein, the formation component of described fibrous material and percentage by weight comprise: general fibre 80%-95%, low-melting-point composite fiber 5%-20%, and described general fibre comprises one of following: polyster fibre, PET Hollow fiber, viscose rayon, cotton fiber or other chemical fibres.
Further, described active fabric mainly comprises Ji Bu and surface layer, and wherein, described base cloth comprises following one or a combination set of: pure cotton cloth, chemical fabric, cotton textiles, chemical fibre blended cloth; Described surface layer is at least mixed by polyurethane and nano crystal material.
Further, the formation component of the formula of described surface layer and percentage by weight comprise: polyurethane slurry 85%-95%, nano rare earth 0.5%-2%, nano-tourmaline 3%-8%, nano medical stone 1.5%-5%.
Further, the type of described pillow comprises: headrest, neckpillow, boudoir, headrest.
Also provide a kind of manufacture method of pillow according to the embodiment of the present invention, it comprises: fibrous material is carried out shape fixing formation pillow by thermal finalization; Be wrapped in by active fabric outside described pillow and form pillow, wherein, described active fabric produces active negative ion in atmosphere.
Further, the formation component of described fibrous material and percentage by weight comprise: general fibre 80%-95%, low-melting-point composite fiber 5%-20%, and described general fibre comprises one of following: polyster fibre, PET Hollow fiber, viscose rayon, cotton fiber or other chemical fibres.
Further, the environment temperature of described thermal finalization is 160 °-200 ° Celsius.
Further, described active fabric mainly comprises Ji Bu and surface layer, and wherein, described base cloth comprises following one or a combination set of: pure cotton cloth, chemical fabric, cotton textiles, chemical fibre blended cloth; Described surface layer is at least mixed by polyurethane and nano crystal material.
Further, the formation component of the formula of described surface layer and percentage by weight comprise: polyurethane slurry 85%-95%, nano rare earth 0.5%-2%, nano-tourmaline 3%-8%, nano medical stone 1.5%-5%.
According to technical scheme of the present invention, pillow adopts thermal finalization mode to be processed into human body in sleep to the shape needed for physiological health, guarantee the sleep that health is comfortable, and outside pillow, be surrounded by a kind of active fabric that can produce anion under air pressure and temperature oscillation effect.The negative oxygen ion ring of encirclement of distance pillow top more than one meter around pillow, the anion produced is that granule is through ion (i.e. ecological anion), people can be surrounded by anion by head in sleep, allow the head of people in sleep, enjoy anion bath, effective improving water flood, dreaminess, neurasthenia, improve immunity, dispelling fatigue, practice effect is obvious, effectively can improve sleep quality.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, and form a application's part, schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the pillow structure schematic diagram according to the embodiment of the present invention.
Fig. 2 is the profile in the AA ' direction of Fig. 1.
Fig. 3 is the flow chart of the manufacture method of pillow according to the embodiment of the present invention.
Detailed description of the invention
Pillow of the present invention adopts thermal finalization mode to be processed into human body in sleep to the shape needed for physiological health, guarantee the sleep that health is comfortable, and outside is surrounded by a kind of active fabric that can produce anion under air pressure and temperature oscillation effect.The negative oxygen ion ring of encirclement of distance pillow top more than one meter around pillow, the anion produced is that granule is through ion (i.e. ecological anion), people can be surrounded by anion by head in sleep, allow the head of people in sleep, enjoy anion bath, effective improving water flood, dreaminess, neurasthenia, improve immunity, dispelling fatigue, practice effect is obvious.
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with drawings and the specific embodiments, the present invention is described in further detail.
According to The embodiment provides a kind of pillow, as depicted in figs. 1 and 2, this pillow body comprises: pillow 10 and active fabric, and wherein, active fabric is wrapped in outside described pillow, and described active fabric can produce active negative ion in atmosphere.In actual applications, the type of described pillow includes but not limited to: headrest, neckpillow, boudoir, headrest etc.
In an embodiment of the present invention, described pillow comprises and carries out the fixing fibrous material of shape by thermal finalization.Wherein, described fibrous material comprises: the general fibre of 80%-95% (weight) and the low-melting-point composite fiber (such as 4080 fibers) of 5%-20% (weight).Described general fibre comprises one of following: polyster fibre, PET Hollow fiber, viscose rayon, cotton fiber or specific chemical fibre.
Described active fabric mainly comprises base cloth 21 and surface layer 22, and wherein, described base cloth 21 is pure cotton cloth, chemical fabric, cotton textiles and chemical fibre blended cloth.Described surface layer 22 is mixed by polyurethane (PU) and nano crystal material.Needing to illustrate, for clearly demonstrating the structure of pillow of the present invention, in fig. 2 base cloth 21 and surface layer 22 being expressed as 2 layers, but in other embodiments of the invention, together with base cloth 21 can fit tightly with surface layer 22, between not obvious distance.
Wherein, the formula of described surface layer 22 specifically comprises: polyurethane slurry 85%-95% (weight), nano rare earth 0.5%-2% (weight), nano-tourmaline 3%-8% (weight), nano medical stone 1.5%-5% (weight).
In another embodiment, the formula of described surface layer 22 can be: polyurethane slurry 88%-92% (weight), nano rare earth 0.8%-1.5% (weight), nano-tourmaline 5%-7% (weight), nano medical stone 2.2%-3.5% (weight).
Further, the formula of surface layer 22 is preferably: polyurethane slurry 90% (weight), nano rare earth 1% (weight), nano-tourmaline 6% (weight), nano medical stone 3% (weight).
Pass through above-described embodiment, in relative air humidity 55% and air themperature under 12.6 DEG C of conditions, detect through negative aeroion detector, pillow surface negative ion concentration reaches 800/cc-5000/cc, all can anion detected in distance pillow top more than 1.2 meters, the pillow that the application of the invention provides can effective improving water flood quality.
According to embodiments of the invention, additionally provide a kind of manufacture method of pillow.
Be the flow chart of the manufacture method of pillow according to the embodiment of the present invention below with reference to Fig. 2 and Fig. 3, Fig. 3, as shown in Figure 3, the method comprises:
Step S302, fibrous material is carried out shape fixing formation pillow by thermal finalization, and the environment temperature of described thermal finalization is 160 °-200 ° Celsius.
In reality is implemented, described pillow adopts fiber to bond in 160 ° of-200 ° of environment and forms, and its concrete production technology comprises the following steps:
(1) fiber is prepared burden;
(2) fiber prepared is carried out Homogeneous phase mixing, stirring;
(3) by carding machine, combing processing is carried out to mixed uniformly fiber, completes comb and parallel cotton fibers prior to spinning;
(4) fiber that combing completes is placed on mould makes default shape, complete patrix;
(5) shaping, be warmed to 160-200 degree by baking oven, carry out thermal finalization;
(6) take off from mould after cooling, carry out demoulding process;
(7), after the demoulding completes, pack.
Wherein, described fibrous material comprises: general fibre 80%-95% (weight), low melting point compound (4080) fiber 5%-20% (weight), and described general fibre comprises one of following: polyster fibre, PET Hollow fiber, viscose rayon, cotton fiber or other chemical fibres.
Step S304, is wrapped in active fabric outside described pillow and forms pillow.
Described active fabric forms primarily of base cloth 21 and surface layer 22, wherein,
Described base cloth 21 is pure cotton cloth, chemical fabric, cotton textiles and chemical fibre blended cloth;
Described surface layer 22 is mixed by polyurethane and nano crystal material.
The formula of described surface layer 22 specifically comprises: polyurethane slurry 85%-95%, nano rare earth 0.5%-2%, nano-tourmaline 3%-8%, nano medical stone 1.5%-5%.
In another embodiment, the formula of described surface layer 22 can be: polyurethane slurry 88%-92% (weight), nano rare earth 0.8%-1.5% (weight), nano-tourmaline 5%-7% (weight), nano medical stone 2.2%-3.5% (weight).
Further, the formula of surface layer 22 is preferably: polyurethane slurry 90% (weight), nano rare earth 1% (weight), nano-tourmaline 6% (weight), nano medical stone 3% (weight).
In reality is implemented, the concrete production technology of described active fabric comprises the following steps:
A () sends release liners;
B () is carried out slurry painting to surface layer and is scraped process, be coated with by slurry and scrape evenly;
C () is scraped uniform surface layer slurry to painting and is carried out drying and processing;
(d) cooling processing;
The process of (e) coating;
F the process of () coating completes after, surface layer and base cloth are fitted, carries out patch program;
G () dries again;
H () cools again;
After (i) cooling, active fabric is separated with release liners;
(j) release liners and each self-separation of fabric;
K () collects.
Method of the present invention is corresponding with the architectural feature of material, can be cross-referenced, repeats no longer one by one.
In sum, pass through the present invention, pillow adopts thermal finalization mode to be processed into human body in sleep to the shape needed for physiological health, guarantees the sleep that health is comfortable, and is surrounded by a kind of active fabric that can produce anion under air pressure and temperature oscillation effect outside pillow.The negative oxygen ion ring of encirclement of distance pillow top more than one meter around pillow, the anion produced is that granule is through ion (i.e. ecological anion), people can be surrounded by anion by head in sleep, allow the head of people in sleep, enjoy anion bath, effective improving water flood, dreaminess, neurasthenia, improve immunity, dispelling fatigue, practice effect is obvious, effectively can improve sleep quality.
The foregoing is only embodiments of the invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within right of the present invention.
Claims (8)
1. a pillow, is characterized in that, comprising:
Pillow;
Active fabric, it is wrapped in outside described pillow, and described active fabric produces active negative ion in atmosphere;
Described active fabric mainly comprises Ji Bu and surface layer, described surface layer is at least mixed by polyurethane and nano crystal material, and the formation component of described surface layer and percentage by weight comprise: polyurethane slurry 85%-95%, nano rare earth 0.5%-2%, nano-tourmaline 3%-8%, nano medical stone 1.5%-5%.
2. pillow according to claim 1, is characterized in that,
Described pillow mainly comprises and carries out the fixing fibrous material of shape by thermal finalization;
Wherein, the formation component of described fibrous material and percentage by weight comprise: general fibre 80%-95%, low-melting-point composite fiber 5%-20%; Described general fibre comprises one of following: polyster fibre, PET Hollow fiber, viscose rayon, cotton fiber.
3. pillow according to claim 1, is characterized in that,
Described base cloth comprises and following one or a combination set of to form: pure cotton cloth, chemical fabric, cotton textiles, chemical fibre blended cloth.
4. pillow according to claim 1, is characterized in that, the type of described pillow comprises: headrest, neckpillow, boudoir, headrest.
5. manufacture a method for pillow as claimed in claim 1, it is characterized in that, comprising:
Fibrous material is carried out shape fixing formation pillow by thermal finalization;
Be wrapped in by active fabric outside described pillow and form pillow, wherein, described active fabric produces active negative ion in atmosphere;
Described active fabric mainly comprises Ji Bu and surface layer, described surface layer is at least mixed by polyurethane and nano crystal material, and the formation component of described surface layer and percentage by weight comprise: polyurethane slurry 85%-95%, nano rare earth 0.5%-2%, nano-tourmaline 3%-8%, nano medical stone 1.5%-5%.
6. manufacture method according to claim 5, it is characterized in that, the formation component of described fibrous material and percentage by weight comprise: general fibre 80%-95%, low-melting-point composite fiber 5%-20%, and described general fibre comprises one of following: polyster fibre, PET Hollow fiber, viscose rayon, cotton fiber.
7. manufacture method according to claim 5, is characterized in that, the environment temperature of described thermal finalization is 160 °-200 ° Celsius.
8. manufacture method according to claim 5, is characterized in that,
Described base cloth comprises and following one or a combination set of to form: pure cotton cloth, chemical fabric, cotton textiles, chemical fibre blended cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410174234.8A CN103919400B (en) | 2014-04-28 | 2014-04-28 | Pillow and manufacture method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410174234.8A CN103919400B (en) | 2014-04-28 | 2014-04-28 | Pillow and manufacture method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103919400A CN103919400A (en) | 2014-07-16 |
| CN103919400B true CN103919400B (en) | 2016-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410174234.8A Expired - Fee Related CN103919400B (en) | 2014-04-28 | 2014-04-28 | Pillow and manufacture method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN103919400B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104605685A (en) * | 2014-11-25 | 2015-05-13 | 张广文 | Method for manufacturing multifunctional pillow |
| CN104805596A (en) * | 2015-05-20 | 2015-07-29 | 黄卫岳 | Manufacturing method of microwave hot melt molded pillow core |
| CN111281008A (en) * | 2020-02-12 | 2020-06-16 | 常德集智生物科技有限公司 | Green antibacterial and bactericidal negative oxygen ion releasing pillow |
| CN113995287A (en) * | 2021-11-18 | 2022-02-01 | 深圳市氧吧空间环保健康材料科技有限公司 | Multifunctional hyperbaric oxygen chamber health-care pillow |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2353260Y (en) * | 1999-01-26 | 1999-12-15 | 潘松华 | Structure of health-care pillow without case |
| CN2527177Y (en) * | 2002-03-07 | 2002-12-25 | 上海企玛科技开发有限公司 | Health care pillow |
| CN2920052Y (en) * | 2006-03-17 | 2007-07-11 | 上海珍奥企玛生物科技有限公司 | Health care ring pillow |
-
2014
- 2014-04-28 CN CN201410174234.8A patent/CN103919400B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2353260Y (en) * | 1999-01-26 | 1999-12-15 | 潘松华 | Structure of health-care pillow without case |
| CN2527177Y (en) * | 2002-03-07 | 2002-12-25 | 上海企玛科技开发有限公司 | Health care pillow |
| CN2920052Y (en) * | 2006-03-17 | 2007-07-11 | 上海珍奥企玛生物科技有限公司 | Health care ring pillow |
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| Publication number | Publication date |
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| CN103919400A (en) | 2014-07-16 |
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Owner name: NINGBO JIALIFU NEW MATERIAL TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: CHENG HUIMIN Effective date: 20141009 |
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Effective date of registration: 20141009 Address after: 315324, No. 1118, West Development Road, Zhouxiang Town, Ningbo, Zhejiang, Cixi Applicant after: NINGBO CALLFO NEW MATERIAL SCIENCE & TECHNOLOGY CO., LTD. Address before: 315324, No. 1118, West Development Road, Zhouxiang Town, Ningbo, Zhejiang, Cixi Applicant before: Cheng Huimin |
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Effective date of registration: 20170524 Address after: 315324, No. 1188, West Development Road, Zhouxiang Town, Cixi, Zhejiang Patentee after: Cheng Huimin Address before: 315324, No. 1118, West Development Road, Zhouxiang Town, Ningbo, Zhejiang, Cixi Patentee before: NINGBO CALLFO NEW MATERIAL SCIENCE & TECHNOLOGY CO., LTD. |
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