CN103910819B - A kind of preparation method of hydroscopic high-molecular resin ammonium phosphate water-retention fertilizer - Google Patents

A kind of preparation method of hydroscopic high-molecular resin ammonium phosphate water-retention fertilizer Download PDF

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CN103910819B
CN103910819B CN201310001880.XA CN201310001880A CN103910819B CN 103910819 B CN103910819 B CN 103910819B CN 201310001880 A CN201310001880 A CN 201310001880A CN 103910819 B CN103910819 B CN 103910819B
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water
fertilizer
molecular resin
retention fertilizer
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CN103910819A (en
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朱彦芳
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Qingdao Zetian Agricultural Technology Co ltd
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Qingdao Xinyaodi Agriculture Technology Co Ltd
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Abstract

The invention provides the preparation method of a kind of hydroscopic high-molecular resin (ammonium phosphate) water-retention fertilizer, comprise: prepare the NaOH aqueous solution, neutralization reaction, graft copolymerization, solidify drying, pulverize five steps, shortened process, reduce the production time, reduce production cost, thus solve the technical barrier that the production cycle is long, cost is high, add the content of the trace elements such as water-retention fertilizer nitrogen, phosphorus simultaneously.Produce without the three wastes (waste material, waste gas, waste water) in production process, environmentally safe, safety and environmental protection, constant product quality.

Description

A kind of preparation method of hydroscopic high-molecular resin ammonium phosphate water-retention fertilizer
Technical field
The present invention relates to the ammonium phosphate water-retention fertilizer that a kind of hydroscopic high-molecular resin manufactures, specifically belong to the production technique of hydroscopic high-molecular resin (SAP).
Background technology
SAP water-retention fertilizer is the SAP water-retention fertilizer novel material formed for polymerizable raw material with chemical fertilizer and organic monomer (vinylformic acid, acrylamide) etc.SAP water-retention fertilizer is mainly used in the cultivation of farm-forestry crop, plant development, and water-retention fertilizer self is containing a large amount of various trace elements such as nitrogen, phosphorus.There is water suction, water conservation, fertilizer conservation, insulation and drought resisting, anti-Desertification simultaneously, activate the functions such as woody plant growth.It can absorb own wt 100-700 moisture doubly, rainwater and the liquid manure of pouring, fast absorption can be stored, supply nutrition uniformly, guarantee that arid ability is resisted in plant-growth according to demand of plant growth.The development & application of SAP water-retention fertilizer product, represents the direction of development in the future.Having the development & application of special drought resisting, water saving, the chemistry such as water-retention fertilizer, drought resistance agent of water conservation and fertilizer effect, physics and biological technology products, is study one of key content of improving regime of soil water and fertility and improve plant water sources fertilizer efficiency rate over nearly 30 years in the world.Both at home and abroad the research of SAP water-retention fertilizer be have not been reported.SAP water-retention fertilizer is a kind of novel Controlled Release Fertilizer, the water-retention fertilizer novel material be polymerized by hydroscopic high-molecular resin production technique and chemical fertilizer, integrates water suction, water conservation, fertilizer nutrient supply, controlled release, improves water and fertilizer utilization.To promotion high-efficiency water-saving, save fertile agricultural there is important effect.China is a large agricultural country, and the nutrient deficiency of farm crop and water deficient are the important factors of restriction China grain-production.Especially in arid, semiarid zone, moisture condition is the bottom line of grain-production, improve the key that the utilization ratio of precipitation is volume increase, and moisture limits the effective utilization of crop to fertilizer from many aspects, so the agricultural development of arid, semiarid zone " crucial in water, outlet at fertilizer ".At present, the research of water-retention fertilizer is more and more subject to the attention of agriculture field, and the performance that research center of gravity also starts from how improving water-retention fertilizer shifts to its practical application in agroforestry.The now agricultural SAP of domestic and international development & production, one is that cost is high, two is only have absorbent function not have fertilizer function, therefore the development trend of following SAP product is: (1) this project is innovated by technical research, adopt the water-retention fertilizer that chemical fertilizer is polymerized with vinylformic acid and sodium hydroxide at home and abroad first, excellent property, with low cost, practical SAP water-retention fertilizer novel material can be prepared, there is the dual-use function of water conservation, fertilizer, claim the chemical fertilizer of energy water-absorbing-retaining.In the past because the long-term chemical fertilizer that directly uses in large quantities particularly uses ammonium fertilizer in a large number, in the process of its nitrification, discharged hydrogen ion after ammonium ion enters soil, made soil acidifying gradually.Ammonium ion can displace calcium ion soil colloid particulate playing connection effect, causes soil particle to disperse, thus destroys soil aggregate, makes the physics-chem characteristic of soil there occurs change, causes soil compaction, and fertility declines.Meanwhile, a large amount of applied nitrogen, introduces a large amount of non-principal nutritive ingredient or toxic substance to soil, and as chlorion in the sulfate ion in sulphur ammonium and oronain, they have suppression or toxic action to the normal activity of soil microorganisms.Soil acidification is spoiled soil character not only, and can promote the release and transport of some hazardous contaminants in soil or make it toxicity to strengthen, and the soil organismss such as biological and earthworm is reduced, also accelerates the loss of some nutritive elements of soil.Present peasant generally feels soil compaction, and crops difficulty has been planted; People generally feel that fruit is not fragrant, melon is sweetless, dish is tasteless.Crops quality degradation, what reason? the function organic substance of the stalk in agriculture production is burned, the material cycle of agroecosystem is artificially interrupted, the carrier of agriculture production---the organic content in soil is minimum, excessive chemical fertilizer causes the ecological key element quality of agriculture production to decline, the very crux that Here it is.The appearance of SAP water-retention fertilizer can change the unfavorable phenomenon of above chemical fertilizer to soil, because SAP water-retention fertilizer has water suction, water conservation, fertilizer conservation, Controlled Release Fertilizer performance, alleviates the harm of chemical fertilizer to soil greatly.Improvement soil can be played, make soil become crumb structure, keep soil from packing together and salinization, the liquid manure of soil is not easily run off, improve the utilization ratio of soil liquid manure.SAP water-retention fertilizer in soil absorption moisture repeatedly, form gel shrinks and expand, cause a large amount of micro-interstices to soil, improve the ventilation property of soil, improvement root system environment impels the growth of rhizosphere microbial, prevents hardening and salinification of soil.(2) water-retention fertilizer of chemical fertilizer and stalk, vinylformic acid and acrylamide polymerization, self contain the trace element such as a large amount of nitrogen, phosphorus that plant-growth is permitted, traditional fertilizer can be substituted, meet the demand of Promoting plant growth, can be widely used in the plantation and cultivation seedling-cultivating etc. of farm-forestry crop, the utilization ratio greatly improving liquid manure can reach more than 85%.(3) super absorbent resin that is polymerized of chemical fertilizer: at water-absorbing-retaining functionally, have special strong water suction group, can produce Thief zone association in resin inside and by its mesh-structured water suction.Its maximum water absorption is tall and big every square centimeter 13 kilograms-14 kilograms, the pure water of hundreds of times to thousands of times of Absorbable rod own wt, and these absorbed moisture can not squeeze out with general physical method, so it has again very strong water-retentivity.Suction force due to tree root is mostly every square centimeter 17 kilograms-18 kilograms, generally there will not be the refluence of root tissue water status, and fine-root directly can absorb the moisture in the water-retention fertilizer of storage, this characteristic determines the widespread use of water-retention fertilizer in agroforestry resisting drought saving water, joint fertilizer.
The appearance of water-retention fertilizer is hopeful the fertilizer of large-scale application in agricultural most after traditional fertilizer, agricultural chemicals, mulch film in the world.The growth of agroforestry plant be unable to do without sunlight, water, fertile three large key elements, and the appearance of water-retention fertilizer solves two large key elements of plant-growth.Be future development water saving, joint fertile agricultural reduction agroforestry production cost, reach the direction of agroforestry high yield good harvest.Along with China's drought and water shortage, the aggravation of fertilizer deficiency problem and the enforcement of strategy to develop western regions, development water saving, the fertile agricultural of joint, to recover and to build the needs of ecotope day by day urgent.The appearance of water-retention fertilizer, the production development marketization, will become agricultural high-effiency water saving, save the important chemical water-saving joint fertilizer technology in the fields such as the greening of fertile forestation planting grass, vegetables cultivation of fruit tree.Believe in the near future, with the forerunner of technology and take as the leading factor with enterprise, water-retention fertilizer will play an important role in agroforestry field.
Summary of the invention
For the deficiency that prior art exists, technical problem to be solved by this invention is, a kind of preparation method of hydroscopic high-molecular resin ammonium phosphate water-retention fertilizer is provided, shortened process, reduce the production time, reduce production cost, solve a large amount of traditional fertilizer that uses to an injury difficult problem for soil, increase the content of SAP water-retention fertilizer nitrogen, phosphorus, supply demand of plant growth.Improvement soil, prevents hardening of soil.Constant product quality.
For solving the problems of the technologies described above, the technical solution used in the present invention is, a kind of hydroscopic high-molecular resin manufactures the preparation method of ammonium phosphate water-retention fertilizer, comprises following content:
Manufacture the preparation method of hydroscopic high-molecular resin water-retention fertilizer, comprise following content:
(1) the NaOH aqueous solution is prepared: concentration is the NaOH solution 800g of 30%;
(2) neutralization reaction: the NaOH aqueous solution prepared is joined 1500g purity continuously and is greater than in the vinylformic acid of 99.5%, carry out neutralization reaction, the reaction times is 20 minutes; Then 60-70 DEG C is cooled to;
(3) graft copolymerization: in the solution after neutralization reaction, the disposable 1200g of adding phosphoric acid, 500g urea stir, rotating speed is that 110-120 turns, add 8g ethylene glycol linking agent again, then 4g Potassium Persulphate initiator is added, carry out graft copolymerization, the temperature in reaction process controls at 100 DEG C-115 DEG C, and the reaction times is 15-20 minute;
(4) drying is solidified: be diverted to by reaction mixture in polymerization digestor; React mixed solution after 10-20 minute and aggregate into solid, in polymerization process, heat of polymerization makes material seasoning;
(5) pulverize: solid phase prod is ground into particle, gets product.
Water absorbent rate 300g/g; Phosphorus content >=45%; Nitrogen content >=9%
The preparation method of above-mentioned hydroscopic high-molecular resin, the vinylformic acid used: 1.051 gram per centimeters when proportion is 20 DEG C, boiling point is 141.3 DEG C, and flash-point is 54.5 DEG C.
The preparation method of above-mentioned hydroscopic high-molecular resin, comprises following content:
(1) the NaOH aqueous solution is prepared: concentration is the NaOH solution 800g of 30%;
(2) neutralization reaction: the NaOH aqueous solution prepared is joined 1500g purity continuously and is greater than in the vinylformic acid of 99.5%, carry out neutralization reaction, the reaction times is 20 minutes; Then 60-70 DEG C is cooled to;
(3) graft copolymerization: in the solution after neutralization reaction, the disposable 1260g of adding phosphoric acid, 550g urea stir, rotating speed is that 100-120 turns, add 9g ethylene glycol linking agent again, then 5g Potassium Persulphate initiator is added, carry out graft copolymerization, the temperature in reaction process controls at 100 DEG C-115 DEG C, and the reaction times is 15-20 minute;
(4) drying is solidified: be diverted to by reaction mixture in polymerization digestor; React mixed solution after 10-20 minute and aggregate into solid, in polymerization process, heat of polymerization makes material seasoning;
(5) pulverize: solid phase prod is ground into particle, gets product.
Water absorbent rate 315g/g; Phosphorus content >=45%; Nitrogen content >=9%
The preparation method of above-mentioned hydroscopic high-molecular resin, the vinylformic acid used: 1.051 gram per centimeters when proportion is 20 DEG C, boiling point is 141.3 DEG C, and flash-point is 54.5 DEG C.
A kind of hydroscopic high-molecular resin of the present invention manufactures the preparation method of ammonium phosphate water-retention fertilizer, and tool has the following advantages and beneficial effect:
1, on production technology process, once product is aggregated into, without the need to toasting drying, the process of polymerization exotherm is exactly dry process, without the need to gelatinization, without the need to processes such as washing, saponification, make the technological process of production shorten 5 times, finished product can be produced in 1 hour, reduce production cost.Solve a large amount of traditional fertilizer that uses to an injury difficult problem for soil.Meanwhile, produce without the three wastes (waste material, waste gas, waste water) in production process, environmentally safe, safety and environmental protection.
2, constant product quality, plant root can be placed directly in, to the growth fanout free region of root system of plant, after soil Homogeneous phase mixing, the liquid manure in storage soil that can be a large amount of, does not evaporate for a long time and does not run off, improve preserving soil moisture, water conservation, fertilizer-preserving ability, supply nutrition uniformly according to demand of plant growth, effectively promote the surviving of plant, g and D, guarantee that arid ability is resisted in plant-growth.Meanwhile, improved soil nodule structure, keeps soil from packing together and salinization, and the liquid manure of soil is not easily run off, and improves soil liquid manure utilization ratio.The censorship of water-retention fertilizer product, through Qingdao City's quality supervision and test check the requirement (NO:QIQ-12360556) meeting NY886-2004 agricultural industry standard;
Embodiment
Embodiment 1
The preparation method of above-mentioned hydroscopic high-molecular resin, comprises following content (1) the preparation NaOH aqueous solution: concentration is the NaOH solution 800g of 30%;
(2) neutralization reaction: the NaOH aqueous solution prepared is joined 1500g purity continuously and is greater than in the vinylformic acid of 99.5%, carry out neutralization reaction, the reaction times is 20 minutes; Then 60-70 DEG C is cooled to;
(3) graft copolymerization: in the solution after neutralization reaction, the disposable 1260g of adding phosphoric acid, 550g urea stir, rotating speed is that 100-110 turns, add 8g ethylene glycol linking agent again, then 5g Potassium Persulphate initiator is added, carry out graft copolymerization, the temperature in reaction process controls at 100 DEG C-115 DEG C, and the reaction times is 15-20 minute;
(4) drying is solidified: be diverted to by reaction mixture in polymerization digestor; React mixed solution after 10-20 minute and aggregate into solid, in polymerization process, heat of polymerization makes material seasoning;
(5) pulverize: solid phase prod is ground into particle, gets product.
Water absorbent rate 290g/g; Phosphorus content >=45%; Nitrogen content >=9%
Embodiment 2
The preparation method of above-mentioned hydroscopic high-molecular resin, comprises following content
(1) the NaOH aqueous solution is prepared: concentration is the NaOH solution 800g of 30%;
(2) neutralization reaction: the NaOH aqueous solution prepared is joined 1500g purity continuously and is greater than in the vinylformic acid of 99.5%, carry out neutralization reaction, the reaction times is 20 minutes; Then 70-80 DEG C is cooled to;
(3) graft copolymerization: in the solution after neutralization reaction, the disposable 1270g of adding phosphoric acid, 530g urea stir, rotating speed is that 110-120 turns, add 6g ethylene glycol linking agent again, then 4g Potassium Persulphate initiator is added, carry out graft copolymerization, the temperature in reaction process controls at 100 DEG C-115 DEG C, and the reaction times is 15-20 minute;
(4) drying is solidified: be diverted to by reaction mixture in polymerization digestor; React mixed solution after 10-20 minute and aggregate into solid, in polymerization process, heat of polymerization makes material seasoning;
(5) pulverize: solid phase prod is ground into particle, gets product.
Water absorbent rate 310g/g; Phosphorus content >=45%; Nitrogen content >=9%
Embodiment 3
The preparation method of above-mentioned hydroscopic high-molecular resin, comprises following content
(1) the NaOH aqueous solution is prepared: concentration is the NaOH solution 800g of 30%;
(2) neutralization reaction: the NaOH aqueous solution prepared is joined 1500g purity continuously and is greater than in the vinylformic acid of 99.5%, carry out neutralization reaction, the reaction times is 20 minutes; Then 60-70 DEG C is cooled to;
(3) graft copolymerization: in the solution after neutralization reaction, the disposable 1230g of adding phosphoric acid, 570g urea stir, rotating speed is that 110-120 turns, add 8g ethylene glycol linking agent again, then 4g Potassium Persulphate initiator is added, carry out graft copolymerization, the temperature in reaction process controls at 100 DEG C-115 DEG C, and the reaction times is 15-20 minute;
(4) drying is solidified: be diverted to by reaction mixture in polymerization digestor; React mixed solution after 10-20 minute and aggregate into solid, in polymerization process, heat of polymerization makes material seasoning;
(5) pulverize: solid phase prod is ground into particle, gets product.
Water absorbent rate 280g/g; Phosphorus content >=45%; Nitrogen content >=9%
Embodiment 4
The preparation method of above-mentioned hydroscopic high-molecular resin, comprises following content
(1) the NaOH aqueous solution is prepared: concentration is the NaOH solution 800g of 30%;
(2) neutralization reaction: the NaOH aqueous solution prepared is joined 1500g purity continuously and is greater than in the vinylformic acid of 99.5%, carry out neutralization reaction, the reaction times is 20 minutes; Then 65-75 DEG C is cooled to;
(3) graft copolymerization: in the solution after neutralization reaction, the disposable 1220g of adding phosphoric acid, 520g urea stir, rotating speed is that 110-120 turns, add 8g ethylene glycol linking agent again, then 5g Potassium Persulphate initiator is added, carry out graft copolymerization, the temperature in reaction process controls at 100 DEG C-115 DEG C, and the reaction times is 15-20 minute;
(4) drying is solidified: be diverted to by reaction mixture in polymerization digestor; React mixed solution after 10-20 minute and aggregate into solid, in polymerization process, heat of polymerization makes material seasoning;
(5) pulverize: solid phase prod is ground into particle, gets product.
Water absorbent rate 330g/g; Phosphorus content >=45%; Nitrogen content >=9%
The above is only preferred embodiment of the present invention, and be not restriction the present invention being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.But everyly do not depart from technical solution of the present invention content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.

Claims (2)

1. a preparation method for hydroscopic high-molecular resin ammonium phosphate water-retention fertilizer, comprises following content:
(1) the NaOH aqueous solution is prepared: concentration is the NaOH solution 800g of 30%;
(2) neutralization reaction: the NaOH aqueous solution prepared is joined 1500g purity continuously and is greater than in the vinylformic acid of 99.5%, carry out neutralization reaction, the reaction times is 20 minutes; Then 60-70 DEG C is cooled to;
(3) graft copolymerization: in the solution after neutralization reaction, the disposable 1200g of adding phosphoric acid, 500g urea stir, rotating speed is 110-120rpm, add 8g ethylene glycol linking agent again, then 4g Potassium Persulphate initiator is added, carry out graft copolymerization, the temperature in reaction process controls at 100 DEG C-115 DEG C, and the reaction times is 15-20 minute;
(4) drying is solidified: be diverted to by reaction mixture in polymerization digestor; React mixed solution after 10-20 minute and aggregate into solid, in polymerization process, heat of polymerization makes material seasoning;
(5) pulverize: solid phase prod is ground into particle, gets product.
2. the preparation method of hydroscopic high-molecular resin ammonium phosphate water-retention fertilizer according to claim 1, is characterized in that, described hydroscopic high-molecular resin ammonium phosphate water-retention fertilizer water absorbent rate is 300g/g, phosphorus content>=45%, nitrogen content>=9%; Described vinylformic acid proportion is 1.051 gram per centimeters 20 DEG C time 3, boiling point is 141.3 DEG C, and flash-point is 54.5 DEG C.
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CN115417710A (en) 2016-07-01 2022-12-02 青岛合子肥生物科技有限公司 Organic-inorganic polymerization water-retention fertilizer and preparation method and application thereof
CN112042322B (en) * 2020-09-15 2022-04-08 中国铁道科学研究院集团有限公司铁道建筑研究所 Fiber granule for side slope spray seeding, preparation method and spray seeding method

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