CN103909557B - Production method for artificial stone - Google Patents
Production method for artificial stone Download PDFInfo
- Publication number
- CN103909557B CN103909557B CN201410161875.XA CN201410161875A CN103909557B CN 103909557 B CN103909557 B CN 103909557B CN 201410161875 A CN201410161875 A CN 201410161875A CN 103909557 B CN103909557 B CN 103909557B
- Authority
- CN
- China
- Prior art keywords
- artificial stone
- charging box
- stone material
- production method
- extruding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/021—Feeding the unshaped material to moulds or apparatus for producing shaped articles by fluid pressure acting directly on the material, e.g. using vacuum, air pressure
Abstract
The invention discloses a production method for an artificial stone. The production method for the artificial stone includes: adding artificial stone materials to a material box of artificial stone production equipment; vacuumizing the material box; extruding the artificial stone materials in the material box when the material box achieves a preset vacuum degree; keeping the preset vacuum degree, and extruding the artificial stone materials from the material box; machining and shaping the extruded artificial stone materials. The production method for the artificial stone is capable of lowering the artificial stone production equipment cost and improving the artificial stone product quality.
Description
Technical field
The present invention relates to field of artificial stone production, specifically, particularly to a kind of production method of artificial stone.
Background technology
Process for producing artificial stone mainly has at present：1. under vacuum state simultaneously vibration, compressing；2. vacuum pouring is shaken again
Dynamic molding；3. evacuation vibration moulding again after pouring into a mould；4. directly vacuum pouring molding.
Wherein, the 1. plant technique and need to arrange vibrating motor in equipment, be mainly used in large-scale artificial hilllock stone waste
Material, artificial quartz in lump clamp wire produce, and require very high, somewhat expensive to equipment investment cost.2., 3., 4. the plant technique master
The simple production patterns such as artificial solid material to be used for, artificial cement stone, require low to equipment investment cost, but product yield
Low, degree of compaction is low, exist bubble row not to the utmost the shortcomings of.
For the above-mentioned problems in the prior art, effective solution is not yet proposed at present.
Content of the invention
Present invention is primarily targeted at providing a kind of artificial stone production method, to solve prior art middle or low price artificial stone
The poor problem of product quality that production equipment produces.
According to one aspect of the present invention, there is provided a kind of artificial stone production method, this artificial stone production method includes：Throw
Enter artificial stone material to the charging box of equipment for producing artificial stone；To charging box evacuation；Reach predetermined vacuum degree in charging box
When, artificial stone material is extruded in charging box；Keep predetermined vacuum degree, artificial stone material is extruded from charging box；
And the artificial stone materiel machining molding by extrusion.
Further, artificial stone material is carried out in charging box extruding to include：Judge artificial stone material is extruded
Time whether reach Preset Time；And when the time of extruding reaching Preset Time, stop extruding.
Further, after extruding artificial stone material, before artificial stone material is extruded from charging box, the method is also
Including：The extruding force to artificial stone material for the subduction.
Further, artificial stone material is carried out in charging box extruding to include：Artificial stone material is carried out rubbing pressure.
Further, artificial stone material is carried out in charging box extruding to include：Artificial stone material is carried out rubbing after pressure, increases
Big pressure keeps static pressure.
Further, before input artificial stone material is to charging box, the method also includes：Obtain multiple artificial stone things
Material；And in the agitator tank of equipment for producing artificial stone, multiple artificial stone materials are stirred, wherein, will be multiple after stirring
Artificial stone material puts into charging box.
Further, the artificial stone materiel machining molding of extrusion is included：The artificial stone material of extrusion is poured into artificial stone
Mould；Artificial stone material in artificial stone mould is carried out vibrate shaping；The Engineered stone products obtaining after shaping are solidified
And/or maintenance；And by the demoulding from artificial stone mould of the Engineered stone products after maintenance.
Further, predetermined vacuum degree is less than or equal to -0.095mpa.
By the present invention, there is provided a kind of artificial stone production method, in the method, artificial stone material is put into artificial
After the charging box of stone production equipment, evacuation is carried out to charging box, when charging box reaches predetermined vacuum and spends, keep predetermined vacuum
Artificial stone material in charging box is extruded simultaneously and is extruded by degree under vacuum conditions, finally by the artificial stone thing of extrusion
Material machine-shaping, using the method, is extruded to artificial stone material and is extruded so that product degree of compaction under vacuum conditions
Height, removal of bubbles is clean, and product quality is high, meanwhile, can complete to extrude and extrude, to equipment requirements under same vacuum environment
Low, thus equipment cost reduces, and solves poor the asking of product quality of prior art middle or low price equipment for producing artificial stone production
Topic.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of description, and in order to allow the above and other objects of the present invention, feature and advantage can
Become apparent, below especially exemplified by the specific embodiment of the present invention.
Brief description
By reading the detailed description of hereafter preferred implementation, various other advantages and benefit are common for this area
Technical staff will be clear from understanding.Accompanying drawing is only used for illustrating the purpose of preferred implementation, and is not considered as to the present invention
Restriction.And in whole accompanying drawing, it is denoted by the same reference numerals identical part.In the accompanying drawings：
Fig. 1 is the flow chart of artificial stone production method according to a first embodiment of the present invention；And
Fig. 2 is the flow chart of artificial stone production method according to a second embodiment of the present invention.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and detailed description.It is pointed out that not conflicting
In the case of, the embodiment in the application and the feature in embodiment can be mutually combined.
Fig. 1 is the flow chart of artificial stone production method according to a first embodiment of the present invention, as shown in figure 1, the method bag
Include steps S102 to step S110.
Step S102：Put into artificial stone material to the charging box of equipment for producing artificial stone.
Step S104：To charging box evacuation, such as setting on the casing or closure of charging box connects evacuation
The pipeline of device, by vacuum extractor and this pipeline, carries out evacuation to charging box.
Step S106：When charging box reaches predetermined vacuum and spends, artificial stone material is extruded in charging box, example
As being provided with pressurizing unit in charging box, pressurizing unit connects extruding power generation arrangement, being provided by extruding power generation arrangement
Extruding power, so that pressurizing unit extrudes to the artificial stone material in charging box.
Step S108：Keep predetermined vacuum degree, artificial stone material is extruded from charging box, for example, charging box is provided with
Discharging opening, after the completion of extruding, keeps vacuum, directly opens discharging opening and extrude artificial stone material from charging box.
Step S110：By the artificial stone materiel machining molding of extrusion, for example, the artificial stone material after extrusion enters mould etc.
The device being processed further, according to actual needs, artificial stone materiel machining is become predetermined section bar.
The artificial stone production method being provided using this embodiment, is extruded to artificial stone material under vacuum conditions and is squeezed
Go out so that product degree of compaction is high, removal of bubbles is clean, product quality is high, meanwhile, can complete under same vacuum environment extruding and
Extrusion, low for equipment requirements, thus equipment cost reduces, thus product quality can be produced in low price equipment for producing artificial stone
Higher artificial stone.
Fig. 2 is the flow chart of artificial stone production method according to a second embodiment of the present invention, as shown in Fig. 2 the method bag
Include steps S202 to step S226.
Step S202：Obtain multiple artificial stone materials, when Engineered stone products have multiple color, need to multiple artificial
Stone material carries out dispensing, in this step, obtains various materials first according to actual needs.
Step S204：The agitator tank of equipment for producing artificial stone is stirred to multiple artificial stone materials, will be multiple
Artificial stone material mix homogeneously.Simultaneously it is ensured that artificial stone material reaches certain denseness, it is beneficial to material extrusion.
Step S206：Multiple artificial stone materials after stirring are put into charging box.
Step S208：To charging box evacuation, such as setting on the casing or closure of charging box connects evacuation
The pipeline of device, by vacuum extractor and this pipeline, carries out evacuation to charging box.
Step S210：Judge in charging box, whether vacuum reaches predetermined vacuum degree, wherein, when in charging box, vacuum reaches
To predetermined vacuum spend when, execution step S212, otherwise return to step S208, continue evacuation.Preferably, this predetermined vacuum degree sets
It is set to and is less than or equal to -0.095mpa, so that the gas in clean material can preferably be excluded in this condition by artificial stone material
Bubble.
Step S212：Artificial stone material is extruded in charging box.For example, it is provided with pressurizing unit in charging box,
Pressurizing unit connects extruding power generation arrangement, provides extruding power by extruding power generation arrangement, so that pressurizing unit is to dress
Artificial stone material in hopper is extruded.
Preferably, in extruding, extruding power can be controlled in the way of using carrying out rubbing pressure to artificial stone material, for example
Generator repeatedly positive force and opposite force are applied to pressurizing unit so that pressurizing unit is repeatedly lifted up, declines, to reach to thing
Material carries out rubbing the purpose of pressure such that it is able to the bubble excluding in material further is so that the product quality of artificial stone carries further
High.
Further preferably, after the completion of rubbing pressure, increase pressure and keep static pressure, for example, control extruding power to produce dress
Put the bigger positive force of generation and be applied to pressurizing unit, thus pressurizing unit is squeezed with bigger pressure to artificial stone material
Pressure, thus excluding the bubble in material further, makes material more closely knit.
Step S214：Judge whether the time that artificial stone material is extruded reaches Preset Time, wherein, when extruding
When time reaches Preset Time, execution step S216, otherwise return to step S212, proceed to extrude.
Step S216：Stop extruding, reduce the extruding force to artificial stone material,
By step S214, default one section of effective time extrudes to artificial stone material, can exclude in material as far as possible
Bubble.By step S216, after extrusion time reaches effective time, stop extruding, and reduce extruding force, for example, pass through
Control extruding power generation arrangement to lift pressurizing unit, namely opposite force is applied to pressurizing unit, reduce extruding force, can keep away
Exempt from extruded material, so that material is sprayed because pressure is excessive.
Step S218：Keep predetermined vacuum degree, artificial stone material is extruded from charging box, for example, charging box is provided with
Discharging opening, after the completion of extruding, keeps vacuum, directly opens discharging opening and extrude artificial stone material from charging box.
Step S220：The artificial stone material of extrusion is poured into artificial stone mould.
Step S222：Artificial stone material in artificial stone mould is carried out vibrate shaping.
Step S224：The Engineered stone products obtaining after shaping are solidified and/or maintenance.
Step S226：By the demoulding from artificial stone mould of the Engineered stone products after maintenance, the product preparation of molding finishes, right
Product carries out post processing, and final packaging is put in storage.After the demoulding, mould carries out the preparation of new round production, to treat extrusion next time
Artificial stone material pour into.
It can be seen that the embodiment of the present invention achieves following technique effect from the description of various embodiments above：The present invention
The artificial stone production method proposing, then extrudes artificial stone material more under vacuum conditions by extruding simultaneously under vacuum conditions
Technique, reduce the cost of investment to production equipment, and solve that product yield is low, degree of compaction is low, removal of bubbles not to the utmost etc.
Defect.
Compared with conventional technique, in the method that the present invention provides, artificial stone material first can be taken out by a device
Equipment requirements, then in extruded material under vacuum conditions again, are not only reduced by vacuum, then extrude under vacuum conditions, and
Improve product quality.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any people being familiar with this technology disclosed herein technical scope in, the change or replacement that can readily occur in, all should cover
Within protection scope of the present invention.Therefore, protection scope of the present invention should be defined by scope of the claims.
Claims (7)
1. a kind of artificial stone production method is it is characterised in that include：
Put into artificial stone material to the charging box of equipment for producing artificial stone；
To described charging box evacuation；
When described charging box reaches predetermined vacuum and spends, described artificial stone material is extruded in described charging box, squeezed
After pressure reaches effective time, stop extruding, the extruding force to described artificial stone material for the subduction；
Keep described predetermined vacuum degree, described artificial stone material is extruded from described charging box；And
Artificial stone materiel machining molding by extrusion.
2. artificial stone production method according to claim 1 is it is characterised in that by described artificial stone material in described charging
Carry out extruding in case to include：
Judge whether the time that artificial stone material is extruded reaches Preset Time；And
When the time of described extruding reaching Preset Time, stop extruding.
3. artificial stone production method according to claim 1 and 2 is it is characterised in that by described artificial stone material described
Carry out extruding in charging box to include：Described artificial stone material is carried out rubbing pressure.
4. artificial stone production method according to claim 3 is it is characterised in that by described artificial stone material in described charging
Carry out extruding in case to include：Described artificial stone material is carried out rubbing after pressure, increases pressure and keep static pressure.
5. artificial stone production method according to claim 1 is it is characterised in that put into described artificial stone material to described
Before charging box, methods described also includes：
Obtain multiple artificial stone materials；And
The agitator tank of described equipment for producing artificial stone is stirred to described multiple artificial stone materials,
Wherein, the multiple artificial stone materials after stirring are put into described charging box.
6. artificial stone production method according to claim 5 it is characterised in that will extrusion artificial stone materiel machining molding
Including：
The artificial stone material of extrusion is poured into artificial stone mould；
Artificial stone material in described artificial stone mould is carried out vibrate shaping；
The Engineered stone products obtaining after shaping are solidified and/or maintenance；And
By the demoulding from described artificial stone mould of the Engineered stone products after maintenance.
7. artificial stone production method according to claim 6 it is characterised in that described predetermined vacuum degree be less than or equal to-
0.095mpa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410161875.XA CN103909557B (en) | 2014-04-22 | 2014-04-22 | Production method for artificial stone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410161875.XA CN103909557B (en) | 2014-04-22 | 2014-04-22 | Production method for artificial stone |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103909557A CN103909557A (en) | 2014-07-09 |
| CN103909557B true CN103909557B (en) | 2017-02-08 |
Family
ID=51035711
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201410161875.XA Expired - Fee Related CN103909557B (en) | 2014-04-22 | 2014-04-22 | Production method for artificial stone |
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| Country | Link |
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| CN (1) | CN103909557B (en) |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI97455C (en) * | 1991-10-11 | 1996-12-27 | Lohja Parma Eng Lpe | Method and apparatus for producing a controlled compacted concrete product |
| CN101314240A (en) * | 2007-05-28 | 2008-12-03 | 上海伟逊动力机械有限公司 | Artificial stone sectional materials molding method |
| CN101417474A (en) * | 2007-10-25 | 2009-04-29 | 李兴兵 | A kind of preparation method of artificial stone |
| CN101148063A (en) * | 2007-11-05 | 2008-03-26 | 武汉工程大学 | Slurry extruding method of disposable tableware produced by magnesia oxychloride cement |
| CN101306558B (en) * | 2008-04-08 | 2011-12-21 | 万峰石材科技有限公司 | Method for preparing artificial stone imitating natural stone with striation, lines and spots and products thereof |
| CN102059737A (en) * | 2009-11-17 | 2011-05-18 | 李兴兵 | Process and equipment for manufacturing artificial stones |
| KR101168247B1 (en) * | 2010-09-01 | 2012-07-30 | ㈜익성텍 | manufacturing process of extrusion process concrete panel by access floor |
| CN102229189B (en) * | 2011-06-21 | 2013-03-20 | 云浮市新富云岗石有限公司 | Square stock type artificial quartzite plate and manufacturing method thereof |
| KR101160594B1 (en) * | 2012-02-07 | 2012-06-28 | 배정수 | Imitation lime stone and method for fabricating the same |
| CN202572579U (en) * | 2012-05-24 | 2012-12-05 | 济宁利佳邦新型装饰材料有限公司 | Novel artificial stone forming equipment |
| CN203045945U (en) * | 2012-12-29 | 2013-07-10 | 房建春 | Built-in type medium injection temperature control type extrusion molding mechanism |
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2014
- 2014-04-22 CN CN201410161875.XA patent/CN103909557B/en not_active Expired - Fee Related
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| CN103909557A (en) | 2014-07-09 |
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