CN103895109B - A kind of full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine - Google Patents

A kind of full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine Download PDF

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CN103895109B
CN103895109B CN201410167594.5A CN201410167594A CN103895109B CN 103895109 B CN103895109 B CN 103895109B CN 201410167594 A CN201410167594 A CN 201410167594A CN 103895109 B CN103895109 B CN 103895109B
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joint
strong cooling
screw
sawing machine
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CN103895109A (en
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杜泽忠
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Abstract

A kind of full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine, comprise one automatically to enter, withdrawing hydraulic mechanism, one adjusts stone material position automatically, to realize not shutting down the displacement feeding mechanism that can realize continuous cutting stone material, its key is: one cools flushing machine by force, described strong cooling flushing machine has a booster pump, booster pump is connected with water pressure gauge by two high-voltage tubes one, another root connects with transverse jet shower pipe, booster pump and the high-voltage tube between transverse jet shower pipe and water pressure gauge are equipped with ball valve, this ball valve is used for regulating the break-make of water, size, distributing water tank is provided with joint, joint is connected with nozzle, the delivery port of each nozzle, just between two circular saws.This device, under the effect of water under high pressure, can make the cutter of combination circular saw fully be cooled, rinse out rock ballast remaining between cutter tooth and two blades, reduces cutter distortion, extend cutter life, good energy-conserving effect.

Description

A kind of full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine
Technical field
The present invention relates to a kind of single armed stone multi-plate processing combination circular sawing machine, particularly relate to a kind of full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine.
Background technology
Now commercially available single armed stone multi-plate processing combination circular sawing machine, object is, with this saw, monoblock stone is processed into multi-disc slabstone, the circular saw bit that described combination circular sawing machine comprises more than three or three is contained on main shaft, main shaft drives it to rotate by main motor, belt gear, realize cutting, realize feed and withdrawing up and down by hydraulic mechanism drive shaft, pull workbench through combination circular saw by feed mechanism, thus realize the cutting to stone material.Above combination circular saw, there is a water tank, water tank bottom has a seam, when combining circular saw work, water flows out from the seam of water tank, realize the cooling to cutter and flushing, usual water relies on gravity naturally to flow on combination circular saw, because tool diameter is too large, in addition in the course of the work, cutter rotates and produces very large centrifugal force and huge wind-force, so water one touches on circular saw, will be thrown away by huge wind-force and centrifugal force, substantially do not have between cooling cutter and cleaning cutter tooth and the effect of remaining rock ballast between two blades, its consequence directly brought is: circular saw can not get abundant cooling, under the double action that the rock ballast accumulated between the high temperature that circular saw bit produces in working angles and two blades constantly extrudes, circular saw is easily made to produce distortion, have a strong impact on cutter life, cutter simultaneously after distortion, processed slabstone quality is directly exerted an adverse impact.And change one group of circular saw, according to quantity number, often need even tens thousand of unit up to ten thousand, facts have proved, on traditional single armed stone multi-plate processing combination circular sawing machine, cutter life is only about half a year.Secondly; the motor power (output) of this single armed stone multi-plate combination circular sawing machine drive shaft work is at more than 60KW; starting current is very large; after one piece of stone part has been cut into slices; usually to shut down; after another part of this stone moves on to Working position, then restart main motor, motor frequent starting like this can make energy waste very large.
Summary of the invention
The object of the present invention is to provide and a kind ofly the cutter of combination circular sawing machine can be made fully to be cooled, remaining rock ballast between cutter tooth and two blades is fully rinsed, thus effectively reduce cutter distortion, extend cutter life, ensure processing of stone quality, good energy-conserving effect full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine.
Object of the present invention can be reached by following technical measures, i.e. this full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine, comprising one makes main spindle box automatically decline, rise to realize feed, the hydraulic mechanism of withdrawing, one adjusts stone material position automatically, to realize not shutting down the displacement feeding mechanism that can realize cutting continuously to same stone material, its key is: one cools flushing machine by force, described strong cooling flushing machine has a booster pump, electric switching valve joining with booster pump, electric switching valve by high-voltage tube I successively with water pressure gauge, distributing water tank connects, electric switching valve is connected with transverse jet shower pipe by high-voltage tube I, electric switching valve and the high-voltage tube between transverse jet shower pipe and water pressure gauge I are equipped with ball valve, this ball valve is used for regulating the break-make of water, size, distributing water tank is provided with joint, this joint connects with high-voltage tube one end, the high-voltage tube other end is connected with adjustable spray head by the joint on bucker.
Further, described adjustable spray head, one is had adjustablely to turn formula joint, one connects swivel nut I, connects swivel nut II, lock sleeve and nozzle, adjustable formula joint one end of turning connects with the joint on bucker by connecting swivel nut I, the other end is connected with nozzle by connection swivel nut II and lock sleeve, the delivery port of each nozzle, just to space between two circular saws, under the effect of water under high pressure, the cutter of combination circular saw can be made fully to be cooled, rinse out rock ballast remaining between cutter tooth and two blades, reduce cutter distortion, extend cutter life, good energy-conserving effect.
Further, described adjustablely turn formula joint upper semisection cylindrical shell and lower semisection cylindrical shell eccentric setting, the internal diameter of upper semisection cylindrical shell is greater than the internal diameter of lower semisection cylindrical shell, and two cylinder lumens are by an aperture conducting, and upper semisection cylindrical shell and lower semisection cylindrical shell are equipped with screw thread.
Further, described nozzle is hollow structure, and head gabarit is hemispherical, and all the other parts are in bending Taper Pipe shape, and with adjustable to turn the section diameter that formula joint connects large, water outlet end diameter is little.The object being arranged to bending Taper Pipe shape be with adjustable turn formula joint connect time, one side is adjustable turns the design that formula joint can utilize its upper semisection and lower semisection bias, the direction of adjustment nozzle in a big way and position, on the other hand, because nozzle head is hemispherical, all the other parts are arranged to bending Taper Pipe shape, as long as unclamp lock sleeve, nozzle just can be made around 360 degree of rotations, make nozzle delivery port can aim at space between two panels circular saw exactly, thus make the rock ballast be clipped between two panels circular saw obtain fully cleaning and cooling fully, through the circular saw of fully cleaning and cooling fully, lighter when can make cutting stone material, the burst better quality of stone material, can effectively avoid due to the accumulation of rock ballast between two circular saws, extruding, circular saw can not obtain the distortion fully cooling the circular saw bit caused, make the circular saw life-span longer.
Further, described automatic forward and back cutter hydraulic mechanism, realizes feed and withdrawing up and down by control circui hydraulic mechanism drive shaft case and the main shaft that connects with it;
Further, described displacement feeding mechanism comprises upper table, lower table, length feed motor, traverse feed motor, worm reducer, Chain conveyer system, screw-drive mechanism, traction wheel, steel wire rope, cross track, long rails, transverse-roller, longitudinal roller and infeed stroke switch, longitudinal stroke switch, transverse-roller is provided with bottom the upper table bearing traverse feed, transverse-roller rides on cross track, upper table side is provided with travel switch push rod, two pairs of transverse-roller central authorities are provided with screw-drive mechanism, the driven sprocket of Chain conveyer system is contained on the leading screw of screw-drive mechanism, the drive sprocket of Chain conveyer system coaxially connects with the worm gear of worm reducer II, the worm screw of worm reducer II is meshed with worm gear on the one hand, connected by belt train with the main shaft of traverse feed motor on the other hand, the nut of screw-drive mechanism is combined as a whole by nut seat and upper table, in order to ensure that upper table moves into place the reliability making traverse feed motor stall, two startup travel switches and terminal travel switch are established respectively at lower table homonymy two ends, longitudinal roller is provided with bottom the lower table bearing length feed, longitudinal roller rides on long rails, the main shaft of length feed motor is connected by the worm screw of shaft coupling with worm reducer I, worm and wheel is meshed, two initiative traction wheels are coaxially installed with in the worm gear left and right sides, two steel wire ropes are strangled two masters respectively, on driven traction wheel, the two ends of two steel wire ropes are connected with lower table respectively, by portable left, opening of right travel switch, close the rotating controlling length feed motor, thus pull lower table side-to-side movement, realize the function of cutting stone material, when a cutting of stone material completes, after stone material and combination circular saw depart from, need transverse shifting upper table, cutting another part stone material, now by the program control system of setting, upper table transverse moving mechanism starts, when upper table move to need position time, the travel switch push rod be contained on upper table touches infeed stroke switch, infeed stroke switch motion, workbench stops mobile, longitudinal stage motion, the work of multi-disc combination circular saw, realize the cutting to all the other parts of stone material, circulation like this, until one block of building stones has been cut into slices, machine stops, unload manufactured flag, again building stones are loaded onto, enter new circulation.
It should be noted that: the size of institute's processing stone material, length flexible modulation are looked in the installation site of portable left and right travel switch, to avoid because stone material length is different, for ensureing that every block stone material is longitudinally to limit, left and right travel switch is set to the idle stroke that extreme position brings long, production efficiency is low, the deficiency of reactive loss.
The present invention compared with prior art, owing to cooling by force the hydraulic pressure of flushing machine under the effect of booster pump, the impulsive force of the water column that nozzle is sprayed is enough to overcome the wind-force and centrifugal force that circular saw operationally produces, in addition from the effect of transverse jet shower pipe water column, can cool exactly and rinse circular saw, to make circular saw fully be cooled and to rinse the rock ballast be clipped between two panels circular saw, thus make cutting lighter, make the burst better quality of stone material, avoid due to the accumulation of rock ballast between two circular saws, extrude the distortion caused, make the circular saw life-span longer.Because single armed stone multi-plate combination circular saw is by automatic control program running device, as long as start once, all programs all can move in circles, go round and begin again, thus decrease and repeatedly start the energy that brings of main motor and additionally consume, and improve operating efficiency.
Accompanying drawing explanation
Fig. 1 is general structure schematic diagram of the present invention;
Fig. 2 is Figure 1A portion enlarged drawing;
Fig. 3 is Figure 1B portion enlarged drawing;
Fig. 4 is Fig. 1 C portion enlarged drawing;
Fig. 5 is the structural representation of adjustable spray head of the present invention.
In figure, 1 is main motor, 2 is drive pulley, 3 is belt, 4 is driven pulley, 5 is circular saw, 6 is lock nut, 7 is main spindle box, 8 is fluid pressure motor, 9 is hydraulic pump, 10 is hydraulic tube, 11 is hydraulic stem, 12 is lower stroke switch, 13 is upper stroke switch, 14 is main frame stable steering column, 15 is water inlet pipe, 16 is booster pump, 17 is electric switching valve, 18 is ball valve I, 19 is ball valve II, 20 is high-voltage tube I, 21 is water pressure gauge, 22 is distributing water tank, 23 is high pressure branch, 24 is the adjustable formula joint that turns, 24-1 is for connecting swivel nut I, 24-2 is coupling sleeve II, 24-3 is lock sleeve, 25 is adjustable spray head, 25-1 is nozzle, 26 is bucker, 27 is length feed motor, 28 is worm reducer I, 29 is driven traction roller box, 30 is steel wire rope, 31 is longitudinal roller, 32 is lower table, 33 is guide rail, 33-1 is cross slide way, 33-2 is longitudinal rail, 34 is portable left travel switch, 35 is portable right travel switch, 36 is transverse-roller, 37 is upper table, 38 is traverse feed motor, 39 is worm reducer II, 40 is belt train, 41 is Chain conveyer system, 42 is leading screw, 43 is nut, 44 is travel switch push rod, 45 for starting travel switch, 46 is terminal travel switch, 47 is main engine bed, 48 is transverse jet shower pipe.
Below with reference to accompanying drawing, concrete structure of the present invention and working condition are further described.
Detailed description of the invention
A kind of full-automatic strong cooling of the present invention single armed stone multi-plate processing combination circular sawing machine, comprising one makes main spindle box automatically decline, rise to realize feed, the hydraulic mechanism of withdrawing, one adjusts stone material position automatically, to realize not shutting down the displacement feeding mechanism that can realize cutting continuously to same stone material, it is characterized in that: one cools flushing machine by force, described strong cooling flushing machine has a booster pump 16, electric switching valve 17 joining with booster pump 16, electric switching valve 17 by high-voltage tube I 20 successively with water pressure gauge 21, distributing water tank 22 connects, electric switching valve 17 is connected with transverse jet shower pipe 48 by high-voltage tube I 20, electric switching valve 17 and the high-voltage tube between transverse jet shower pipe 48 and water pressure gauge 21 I are equipped with ball valve 19, 18, this ball valve 19, 18 are used for regulating the break-make of water, size, distributing water tank 22 is provided with joint, joint connects with high-voltage tube 23 one end, high-voltage tube 23 other end is connected with adjustable spray head 25 by the joint on bucker 26.
Described adjustable spray head 25, one is had adjustablely to turn formula joint 24, one connects swivel nut I 24-1, connect swivel nut II 24-2, lock sleeve 24-3 and nozzle 25-1, adjustable formula joint 24 one end of turning connects with the joint on bucker 26 by connecting swivel nut I 24-1, the other end connects with nozzle 25-1 by connecting swivel nut II 24-2 and lock sleeve 24-3, the delivery port of each nozzle 25-1, just to space between two circular saws, under the effect of water under high pressure, the cutter of combination circular saw can be made fully to be cooled, rinse out rock ballast remaining between cutter tooth and two blades, reduce cutter distortion, extend cutter life, good energy-conserving effect.
Described adjustablely turn formula joint 24 upper semisection cylindrical shell and lower semisection cylindrical shell eccentric setting, the internal diameter of upper semisection cylindrical shell is greater than the internal diameter of lower semisection cylindrical shell, and two cylinder lumens are by an aperture conducting, and upper semisection cylindrical shell and lower semisection cylindrical shell are equipped with screw thread.
Described nozzle 25-1 is hollow structure, head gabarit is hemispherical, all the other parts are in bending Taper Pipe shape, with adjustable to turn the section diameter that formula joint 24 connects large, water outlet end diameter is little, the object being arranged to bending Taper Pipe shape be with adjustable turn formula joint connect time, one side is adjustable turns the design that formula joint can utilize its upper semisection and lower semisection bias, the direction of adjustment nozzle in a big way and position, on the other hand, because nozzle head is hemispherical, all the other parts are arranged to bending Taper Pipe shape, as long as unclamp lock sleeve, nozzle just can be made around 360 degree of rotations, make nozzle delivery port can aim at space between two panels circular saw exactly, thus make the rock ballast be clipped between two panels circular saw obtain fully cleaning and cooling fully, through the circular saw of fully cleaning and cooling, lighter when can make cutting stone material, the burst better quality of stone material, can effectively avoid due to the accumulation of rock ballast between two circular saws, extruding, circular saw can not obtain the distortion fully cooling the circular saw bit caused, make the circular saw life-span longer.
Described automatic forward and back cutter hydraulic mechanism, drives main engine bed 47 to decline by control circui hydraulic mechanism, the main shaft that connects with it of realization that rises, upwards realizes feed and withdrawing downwards.
Described displacement feeding mechanism comprises upper table 37, lower table 32, length feed motor 27, traverse feed motor 38, worm reducer, Chain conveyer system 41, screw-drive mechanism, traction wheel, steel wire rope, cross track, long rails, transverse-roller 36, longitudinal roller 31 and infeed stroke switch, longitudinal stroke switch, transverse-roller 36 is provided with bottom the upper table 37 bearing traverse feed, transverse-roller 36 rides on cross track 33-1, upper table 37 side is provided with travel switch push rod 44, two pairs of transverse-roller 36 central authorities are provided with screw-drive mechanism, the driven sprocket of Chain conveyer system 41 is contained on the leading screw 42 of screw-drive mechanism, the drive sprocket of Chain conveyer system 41 coaxially connects with the worm gear of worm reducer 39, the worm screw of worm reducer II 39 is meshed with worm gear on the one hand, connected by belt train 40 with the main shaft of traverse feed motor 38 on the other hand, the nut 43 of screw-drive mechanism is combined as a whole by nut seat and upper table 37, making the out-of-work reliability of traverse feed motor 38 to ensure that upper table 37 moves into place, having established two startup travel switches 45 and terminal travel switch 46 respectively at lower table homonymy two ends, longitudinal roller 31 is provided with bottom the lower table 32 bearing length feed, longitudinal roller rides on long rails 33-2, the main shaft of length feed motor 27 is connected by the worm screw of shaft coupling with worm reducer I 28, worm and wheel is meshed, two initiative traction wheels are coaxially installed with in the worm gear left and right sides, two steel wire ropes 30 are strangled two masters respectively, on driven traction wheel, the two ends of two steel wire ropes 30 are connected with lower table 32 respectively, by the left travel switch 34 of movable type, opening of right travel switch 35, close the rotating controlling length feed motor 27, thus pull lower table side-to-side movement, realize the function of cutting stone material, when a cutting of stone material completes, after stone material and combination circular saw depart from, need transverse shifting upper table 37, cutting another part stone material, now by the program control system of setting, upper table 37 transverse moving mechanism starts, when upper table 37 move to need position time, the travel switch push rod 44 be contained on upper table 37 touches infeed stroke switch, infeed stroke switch motion, upper table 37 stops mobile, lower table 32 action, the work of multi-disc combination circular saw, realize the cutting to all the other parts of stone material, circulation like this, until one block of building stones has been cut into slices, machine stops, unload the flag that stone processes, again building stones are loaded onto, enter new circulation.。
Size, the length flexible modulation of institute's processing stone material are looked in the installation site of portable left and right travel switch 34,35.To avoid because stone material length is different, left and right travel switch is set to the idle stroke that extreme position brings long, production efficiency is low, the deficiency of reactive loss.
A kind of full-automatic strong cooling of the present invention single armed stone multi-plate processing combination circular sawing machine, its course of work is as stated:
First, stone material to be processed is placed on upper table 37, after being in place, start traverse feed motor 38, transverse feed mechanism works, namely traverse feed motor 38 drives worm reducer II 39 to work by belt train 40, the leading screw 42 driving Chain conveyer system 41 to order about screw-drive mechanism rotates, leading screw drive nut 43 moves, because nut 43 is combined as a whole by nut seat and upper table 37, the axial circumferential movement of nut 43 is all restrained, therefore, nut 43 can only make upper table 37 mobile with the rectilinear movement of nut 43 under the effect of screw mandrel 42, when being contained in the top of the travel switch push rod 44 on upper table to startup travel switch 45, traverse feed motor 38 power-off, the signal of telecommunication is passed to main motor 1 simultaneously, booster pump 16, electric switching valve 17, length feed motor 27, make it to start simultaneously, length feed motor 27 drives worm reducer I 28 to work, rotate with the coaxial mounted traction wheel of the worm gear of worm reducer I 28, the steel wire rope 30 strangled on traction wheel is moved, thus pull lower table 32 to vertically move, when the travel switch push rod on lower table 32 touches portable left, during right travel switch, electrical signal transfer is to fluid pressure motor 8, fluid pressure motor 8 works, thus drive hydraulic mechanism work, hydraulic mechanism drive shaft case 7 and main motor 1 joining with main spindle box 7, drive pulley 2, belt 3, driven pulley 4, circular saw 5, lock nut 6, main frame stable steering column 14 and bucker 26 synchronously move down, realize feed, thus the section realized stone material, and so forth, until this part stone material has been cut into slices, touch upper stroke switch 13, main spindle box 7 resets, when to setting-up time, traverse feed motor 38 starts, enter new round working cycles, until monoblock stone material has been cut into slices, all electric motor circuit breakings, unload the stone material of having cut into slices, again new stone material is loaded onto, by said process, carry out the section of second block of stone material.
Above embodiment is only and technological thought of the present invention is described; protection scope of the present invention can not be limited with this; every technological thought proposed according to the present invention; be used for after particularly water being pressurizeed cooling, rinsing any change that the technical scheme basis of circular saw is done, all fall within scope.

Claims (5)

1. a full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine, comprising one makes main spindle box automatically decline, rise to realize feed, the hydraulic mechanism of withdrawing, one adjusts stone material position automatically, to realize not shutting down the displacement feeding mechanism that can realize cutting continuously to same stone material, it is characterized in that: one cools flushing machine by force, described strong cooling flushing machine has a booster pump (16), with booster pump (16) joining electric switching valve (17), electric switching valve (17) by high-voltage tube I (20) successively with water pressure gauge (21), distributing water tank (22) connects, electric switching valve (17) is connected with transverse jet shower pipe (48) by high-voltage tube I (20), electric switching valve (17) and the high-voltage tube I between transverse jet shower pipe (48) and water pressure gauge (21) are equipped with ball valve (19, 18), this ball valve (19, 18) be used for regulating the break-make of water, size, distributing water tank (22) is provided with joint, joint connects with high-voltage tube (23) one end, high-voltage tube (23) other end is connected with adjustable spray head (25) by the joint on bucker (26), described adjustable spray head (25), one is had adjustablely to turn formula joint (24), one connects swivel nut I (24-1), connects swivel nut II (24-2), lock sleeve (24-3) and nozzle (25-1), adjustable formula joint (24) one end of turning connects with the joint on bucker (26) by connecting swivel nut I (24-1), the other end is connected with nozzle (25-1) by connection swivel nut II (24-2) and lock sleeve (24-3), the delivery port of each nozzle (25-1), just to space between two circular saws.
2. full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine according to claim 1, it is characterized in that: described adjustablely turn formula joint (24) upper semisection cylindrical shell and lower semisection cylindrical shell eccentric setting, the internal diameter of upper semisection cylindrical shell is greater than the internal diameter of lower semisection cylindrical shell, two cylinder lumens are by an aperture conducting, and upper semisection cylindrical shell and lower semisection cylindrical shell are equipped with screw thread.
3. full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine according to claim 1, it is characterized in that: described nozzle (25-1) is hollow structure, head gabarit is hemispherical, all the other parts are in bending Taper Pipe shape, with adjustable to turn the section diameter that formula joint (24) connects large, water outlet end diameter is little.
4. full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine according to claim 1, is characterized in that: described displacement feeding mechanism comprises upper table, lower table, length feed motor, traverse feed motor, worm reducer, Chain conveyer system, screw-drive mechanism, traction wheel, steel wire rope, cross track, long rails, transverse-roller, longitudinal roller and infeed stroke switch, longitudinal stroke switch, upper table (37) bottom bearing traverse feed is provided with transverse-roller (36), transverse-roller (36) rides on cross track (33-1), upper table (37) side is provided with travel switch push rod (44), two pairs of transverse-roller (36) central authorities are provided with screw-drive mechanism, the driven sprocket of Chain conveyer system (41) is contained on the leading screw of screw-drive mechanism, the drive sprocket of Chain conveyer system (41) coaxially connects with the worm gear of worm reducer II (39), and the worm screw of worm reducer II (39) is meshed with worm gear on the one hand, connected by belt train with the main shaft of traverse feed motor (38) on the other hand, the nut (43) of screw-drive mechanism is combined as a whole by nut seat and upper table (37), making traverse feed motor (38) out-of-work reliability to ensure that upper table (37) moves into place, having established two startup travel switches (45) and terminal travel switch (46) at lower table homonymy two ends respectively, lower table (32) bottom bearing length feed is provided with longitudinal roller (31), longitudinal roller rides on long rails (33-2), the main shaft of length feed motor (27) is connected by the worm screw of shaft coupling with worm reducer I (28), worm and wheel is meshed, two initiative traction wheels are coaxially installed with in the worm gear left and right sides, two steel wire ropes (30) are strangled two masters respectively, on driven traction wheel, the two ends of two steel wire ropes (30) are connected with lower table (32) respectively, by portable left, right travel switch (34, 35) open, close the rotating controlling length feed motor (27), thus pull lower table (32) side-to-side movement.
5. full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine according to claim 4, is characterized in that: size, the length flexible modulation of institute's processing stone material are looked in the installation site of portable left and right travel switch (34,35).
CN201410167594.5A 2014-04-24 2014-04-24 A kind of full-automatic strong cooling single armed stone multi-plate processing combination circular sawing machine Expired - Fee Related CN103895109B (en)

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